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Texas Instruments LM2592HVT-3.3

Part No.:
LM2592HVT-3.3
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
TO-220-5 Formed Leads
Datasheet:
AetrixLM2592HVT-3.3.pdf
Description:
IC REG BUCK 3.3V 2A TO220-5
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,779

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Product details

Overview

LM2592HVT-3.3 from Texas Instruments is a monolithic 150 kHz step-down (buck) switching regulator IC delivering a fixed 3.3 V output at up to 2 A load current, with ±4% output voltage tolerance over line and load, input voltage range up to 60 V, and integrated thermal shutdown and current limiting. It serves as a primary DC/DC power conversion stage in industrial power supplies and automotive subsystems.

For engineers reviewing the LM2592HVT-3.3 datasheet, LM2592HVT-3.3 pinout, LM2592HVT-3.3 application, or LM2592HVT-3.3 equivalent, key selection considerations include its 60 V max input rating, 2 A guaranteed output capability, 150 kHz fixed-frequency operation enabling compact filter design, ON/OFF control interface, and thermal protection for high-reliability embedded power rails.

Technical Context

The LM2592HVT-3.3 integrates a PWM controller, power switch, oscillator, error amplifier, and current-sense circuitry in a single chip. Its internal 150 kHz oscillator drives a buck topology with fixed duty-cycle modulation, supporting continuous conduction mode operation across 4.5–60 V input and 3.3 V output at 2 A.

It features dual-stage current limiting (peak switch current limit of 2.4–4.0 A), thermal shutdown at +150°C junction temperature, and an ON/OFF pin with 1.3 V threshold and 90 μA standby current. The feedback loop is internally connected to the output for fixed-voltage versions, eliminating external resistor dividers.

Key Specifications

Parameter Value and Actual Design Meaning
Output Voltage Fixed 3.3 V ±4% (3.135–3.465 V) over full line/load/temperature range - ensures stable logic rail generation without external adjustment.
Max Input Voltage 60 V - supports wide-input applications including 24 V and 48 V industrial buses and automotive cold-crank conditions.
Output Current 2 A ensured - enables direct powering of microcontrollers, FPGAs, and peripheral ICs without external pass devices.
Switching Frequency 150 kHz (110–173 kHz range) - allows use of standard, low-cost inductors and capacitors while balancing EMI and efficiency.
Efficiency 76% at VIN = 12 V, IOUT = 2 A - delivers high conversion efficiency with minimal heat dissipation in TO-220 or DDPAK packages.
Quiescent Current 90 μA in standby (SD pin = 0 V) - enables ultra-low-power shutdown for battery-backed or energy-sensitive systems.
Thermal Protection Junction shutdown at +150°C - prevents permanent damage during overload or poor heatsinking conditions.

Pinout & Package

LM2592HVT-3.3 is available in the TO-220 (KTT) and DDPAK (NDH) 5-lead packages. Both feature exposed thermal pads for enhanced heat transfer and identical pin assignments.

Pin/Terminal Circuit Role Design Meaning
+VIN (Pin 1) Input supply connection Accepts 4.5–60 V DC; requires local low-ESR bypass capacitor to handle high di/dt switching currents.
Output (Pin 2) Internal power switch drain Swings between ~(+VIN − 1.4 V) and ~−0.5 V; connects to external catch diode and inductor node.
Ground (Pin 3) Power and signal reference Common return for input/output capacitors, feedback network, and ON/OFF control; must be low-impedance.
Feedback (Pin 4) Regulation sense input Internally tied to output for fixed 3.3 V version; no external divider needed - simplifies layout and improves accuracy.
ON/OFF (Pin 5) Shutdown control input Drives high (≥2.0 V) to disable regulator (90 μA IQ); floats or pulled low (≤0.6 V) for normal operation.

Key Features

Feature Design Value
Integrated power switch 2 A rated MOSFET with 1.3 V saturation voltage - eliminates external transistor and reduces BOM count and board area.
Fixed-frequency oscillator 150 kHz internal clock - enables predictable EMI filtering and consistent inductor sizing across designs.
Thermal shutdown + current limit Two-stage protection: peak current limit (2.4–4.0 A) and +150°C junction cutoff - ensures robust fault recovery without external circuitry.
Low-IQ standby mode 90 μA quiescent current in shutdown - extends battery life in portable or always-on monitoring systems.
Wide input voltage range 4.5 V to 60 V operation - supports direct connection to unregulated 12 V, 24 V, and 48 V industrial sources.

Applications

Industrial Power Supply Automotive Body Control Module

Use Scenario: Converting 24 V vehicle battery or 48 V telecom bus to clean 3.3 V for MCU and sensors.

IC Role / Device Role / Timing Role: Primary non-isolated buck converter providing regulated logic supply with cold-crank tolerance down to 4.5 V.

Use Value: Eliminates need for pre-regulator stages; 60 V max input withstands load-dump transients; thermal shutdown prevents failure during under-hood overheating.

Use Scenario: Powering CAN transceivers, LIN nodes, and door/window ECUs in distributed automotive electronics.

IC Role / Device Role / Timing Role: Local point-of-load regulator delivering stable 3.3 V from noisy chassis battery rail.

Use Value: 150 kHz switching avoids AM radio band; ON/OFF pin enables synchronized wake-up; ±4% output tolerance meets automotive microcontroller requirements.

Programmable Logic Controller (PLC) I/O Module Outdoor Wireless Sensor Node

Use Scenario: Generating isolated 3.3 V supply for FPGA configuration and digital I/O buffers in industrial automation hardware.

IC Role / Device Role / Timing Role: High-current buck stage preceding LDO post-regulation for noise-sensitive logic domains.

Use Value: 2 A output supports multiple parallel I/O drivers; 76% efficiency minimizes thermal stress in sealed enclosures; DDPAK package enables compact heatsinking.

Use Scenario: Battery-powered environmental sensor hub requiring long-life operation with periodic RF transmission bursts.

IC Role / Device Role / Timing Role: Main system regulator managing sleep/wake cycles via ON/OFF pin control and low-quiescent standby.

Use Value: 90 μA shutdown current extends shelf life; wide input range accommodates aging Li-ion or solar-charged batteries (8–50 V); integrated protection reduces external component count.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative Part Technical Difference Application Difference Selection Advice
LM2596S-3.3 Higher 150 kHz frequency (same), but 3 A output rating and improved 4% output tolerance; uses different pinout (TO-263-5) and lacks ON/OFF pin. Supports higher current loads but requires PCB redesign due to non-pin-compatible package and missing shutdown control. Select when >2 A output or tighter thermal performance is required and layout flexibility exists.
MP2451DT-LF-Z 36 V max input, 2 A output, 2 MHz switching frequency, integrated soft-start; smaller SOIC-8 package, no thermal pad. Better suited for space-constrained designs but cannot replace LM2592HVT-3.3 in 48–60 V input or high-temperature environments. Select for compact consumer-grade applications where input voltage stays below 36 V and ambient temperature remains <85°C.

Compared with LM2592HVT-3.3, LM2596S-3.3 offers higher current headroom but sacrifices shutdown control and pin compatibility, while MP2451DT-LF-Z enables miniaturization at the cost of input voltage range and thermal robustness - making LM2592HVT-3.3 optimal for ruggedized 24–60 V industrial and automotive power rails.

Availability

LM2592HVT-3.3 is available at Aetrix Electronics and suitable for industrial power supplies, automotive body electronics, and programmable logic controller (PLC) modules requiring stable component supply, long-term lifecycle support, and high-reliability DC/DC conversion.

Supply support for LM2592HVT-3.3 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of expertise in high-reliability power conversion ICs.

The LM2592HV series was designed specifically for robust, low-component-count buck regulation in harsh environments - targeting industrial controls, automotive subsystems, and telecom infrastructure where wide input range and integrated protection are critical.

FAQ

What is the maximum input voltage rating for the LM2592HVT-3.3?

The LM2592HVT-3.3 has an absolute maximum input voltage rating of 63 V, with guaranteed operation up to 60 V across the full temperature range. This makes LM2592HVT-3.3 suitable for 48 V industrial buses and automotive applications subject to load-dump transients. Operation above 60 V risks permanent damage and is outside the device's specified operating conditions.

Does the LM2592HVT-3.3 require external feedback resistors to set the output voltage?

No - the LM2592HVT-3.3 is a fixed-output variant with internal feedback connection to the output pin, so no external resistors are needed. This eliminates resistor tolerance errors and layout sensitivity, ensuring the specified 3.3 V ±4% output accuracy without calibration. The LM2592HVT-3.3 differs from the adjustable LM2592HV-ADJ, which requires two external resistors to program VOUT.

What thermal package options are available for the LM2592HVT-3.3?

The LM2592HVT-3.3 is offered in two thermally enhanced packages: TO-220 (package code KTT) and DDPAK (package code NDH). Both feature exposed thermal pads and identical 5-pin pinouts. The DDPAK provides lower θJA (as low as 20°C/W with proper PCB copper area), while the TO-220 offers through-hole mounting and simpler heatsink attachment - both support the full 2 A output current with appropriate thermal design.

How does the ON/OFF pin function on the LM2592HVT-3.3?

The ON/OFF pin (Pin 5) enables external control of LM2592HVT-3.3 operation: pulling it to ≥2.0 V places the device in low-power shutdown (IQ ≈ 90 μA), while leaving it floating or pulling it to ≤0.6 V enables normal regulation. The threshold is typically 1.3 V, and the pin tolerates up to +25 V - allowing direct interfacing with microcontroller GPIOs or discrete logic without level-shifting.

Is the LM2592HVT-3.3 RoHS compliant and halogen-free?

Yes - the LM2592HVT-3.3 is manufactured by Texas Instruments in accordance with RoHS Directive 2011/65/EU and is halogen-free per IPC-4101 definition. TI's official product folder and packaging data confirm lead-free terminations, compliant with JEDEC J-STD-020 moisture sensitivity level (MSL) 3 for the DDPAK and MSL 1 for the TO-220 variant. Full compliance documentation is available via TI's Quality & Environmental page.

LM2592HVT-3.3 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
TO-220-5 Formed Leads
Packaging:
Tube
Product Status:
Obsolete
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Fixed
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
60V
Voltage - Output (Min/Fixed):
3.3V
Voltage - Output (Max):
-
Current - Output:
2A
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220-5

LM2592HVT-3.3 FAQ

1.How can I place an order for LM2592HVT-3.3 through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2592HVT-3.3 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2592HVT-3.3 reliable?

The price and inventory of LM2592HVT-3.3 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2592HVT-3.3 is usually 5 days.

3.What payment methods are accepted for LM2592HVT-3.3?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2592HVT-3.3 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2592HVT-3.3?

LM2592HVT-3.3 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2592HVT-3.3 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2592HVT-3.3?

For technical support, including LM2592HVT-3.3 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2592HVT-3.3 requirements.

6.How does Aetrix verify that LM2592HVT-3.3 is sourced from the original manufacturer or authorized distributors?

All LM2592HVT-3.3 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2592HVT-3.3 meets industry standards.

7.What is the process for return or replacement of LM2592HVT-3.3?

All LM2592HVT-3.3 units undergo pre-shipment inspection (PSI). If there is an issue with LM2592HVT-3.3, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2592HVT-3.3 part is unused and in its original packaging.

Return procedure for LM2592HVT-3.3:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

LM2592HVT-3.3 Tags

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