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onsemi LM2594DADJR2G

Part No.:
LM2594DADJR2G
Manufacturer:
onsemi
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixLM2594DADJR2G.pdf
Description:
IC REG BUCK BST ADJ 500MA 8SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,813

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Product details

Overview

LM2594DADJR2G from onsemi is a monolithic step-down switching regulator (buck converter) delivering 0.5 A output current with 150 kHz fixed-frequency operation, adjustable output voltage from 1.23 V to 37 V, and wide 4.5–40 V input range. It integrates internal compensation, thermal shutdown, cycle-by-cycle current limiting, and TTL-compatible ON/OFF control-designed for high-efficiency DC-DC conversion in space-constrained industrial power supplies.

For engineers reviewing the LM2594DADJR2G datasheet, pinout, applications, or equivalent options, key selection criteria include guaranteed ±4% feedback voltage tolerance, 1.0–1.4 V switch saturation voltage at 0.5 A, standby current of 50 µA typical, and SOIC-8 package compatibility with standard PCB layout guidelines for EMI-sensitive buck topologies.

Technical Context

The LM2594DADJR2G implements a voltage-mode PWM controller with an internal 150 kHz oscillator and integrated NPN bipolar output switch. Its error amplifier compares the FB pin voltage against a precise 1.23 V reference to regulate output via external resistor divider, enabling programmable output without external compensation components.

Protection architecture includes cycle-by-cycle peak-current limiting (0.65–1.8 A), thermal shutdown at 150 °C junction temperature, and logic-level ON/OFF pin with 1.6 V threshold-allowing low-power disable mode while maintaining <250 µA total supply current during shutdown.

Key Specifications

ParameterValue and Actual Design Meaning
Output CurrentGuaranteed 0.5 A continuous load capability with thermal derating above 25 °C ambient.
Input Voltage Range4.5 V to 40 V DC-supports 12 V, 24 V, and 36 V industrial bus rails with margin for transients.
Switching FrequencyFixed 150 kHz-enables compact LC filter design with standard 100 µH inductors and 220 µF output capacitors.
Feedback Reference1.23 V ±4% at 25 °C-sets output voltage accuracy when used with precision external resistors R1/R2.
Standby Current50 µA typical at ON/OFF = 5 V-minimizes system power draw in sleep or standby states.
Switch Saturation1.0–1.4 V at 0.5 A-directly impacts conduction loss and efficiency at full load.
Oscillator Tolerance±15% over temperature-ensures predictable ripple frequency and EMI profile across operating range.

Pinout & Package

LM2594DADJR2G is housed in an 8-lead SOIC surface-mount package (Case 751, D suffix), moisture sensitivity level (MSL) 1, Pb-free, with standard 1.27 mm lead pitch and 5.0 mm × 6.2 mm body dimensions.

Pin/TerminalCircuit RoleDesign Meaning
1–3NCNo internal connection-must remain unconnected; floating or tied to GND per layout best practice.
4FBError amplifier inverting input-connects to resistor divider to set output voltage; bias current ≤200 nA minimizes divider error.
5ON/OFFLogic-enable input-<1.6 V enables regulation; ≥2.2 V disables with 50 µA standby current.
6GNDPower and signal ground reference-requires low-impedance single-point or ground plane connection.
7+VINMain input supply-requires local 68 µF low-ESR capacitor to suppress switching transients.
8OUTPUTEmitter of internal NPN switch-drives external catch diode and inductor; PCB copper area must be minimized to reduce EMI coupling.

Key Features

FeatureDesign Value
Internal CompensationEliminates need for external compensation network-reduces BOM count and layout complexity in buck designs.
TTL ShutdownCompatible with 3.3 V/5 V logic-enables microcontroller-controlled power sequencing without level-shifting.
Thermal + Current ProtectionSelf-recovering shutdown under overload or overtemperature-prevents permanent damage during fault conditions.
Adjustable Output Range1.23–37 V via two-resistor feedback-supports diverse rail requirements from 3.3 V logic to 24 V actuators.
Low Standby Power50 µA typical quiescent current in shutdown-critical for battery-backed or energy-harvesting systems.

Applications

Industrial Motor Control PowerAutomotive Body Control Module

Use Scenario: Supplies 5 V/0.5 A to microcontrollers and I/O drivers in PLC backplanes with 24 V nominal input and 40 V surge tolerance.

IC Role / Device Role / Timing Role: Primary buck regulator providing isolated, efficient, and thermally robust DC-DC conversion with built-in fault protection.

Use Value: Eliminates need for external current-sense or thermal monitoring circuitry-reducing board area and qualification effort.

Use Scenario: Powers CAN transceiver and sensor interface circuits in vehicle door modules using 12 V battery rail with cold-crank down to 4.5 V.

IC Role / Device Role / Timing Role: Pre-regulator stepping 12 V down to 5 V before linear LDO-improving overall system efficiency vs. direct linear regulation.

Use Value: Maintains regulation during cranking events due to wide 4.5–40 V input range and stable 150 kHz switching under load transients.

Medical Portable Diagnostic DeviceIoT Edge Sensor Node

Use Scenario: Generates stable 3.3 V rail for ARM Cortex-M MCU and analog front-end from single-cell Li-ion (4.2 V) or dual-cell (8.4 V) battery pack.

IC Role / Device Role / Timing Role: Adjustable buck converter configured for 3.3 V output with ON/OFF control synchronized to sensor sampling intervals.

Use Value: Achieves >80% efficiency at 500 mA load-extending battery life while meeting IEC 60601 leakage and EMI requirements.

Use Scenario: Powers ultra-low-power MCU, BLE radio, and environmental sensors in battery-operated smart meter with 10-year lifetime target.

IC Role / Device Role / Timing Role: High-efficiency pre-regulator enabling deep-sleep modes with 50 µA shutdown current and fast wake-up response.

Use Value: Reduces average system current by >90% vs. non-shutdown alternatives-directly enabling multi-year operation on AA cells.

Equivalent & Alternatives

The following parts are listed as comparable options for similar buck regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2594MX-5.0/NOPBFixed 5.0 V output; same SOIC-8 package, 0.5 A rating, and 150 kHz frequency-but no external feedback adjustment.Suitable only where 5.0 V output is fixed; eliminates R1/R2 but sacrifices flexibility for other voltages.Select when output voltage is invariant and board space for feedback resistors must be minimized.
MP1584EN-LF-ZHigher 3 A output, 1.5 MHz switching, smaller external components-but requires external compensation and has different pinout.Better suited for higher-current or size-constrained designs; not drop-in compatible due to different FB/COMP/EN pin functions.Choose for new designs needing >0.5 A or faster transient response; avoid for LM2594DADJR2G replacement without layout change.

Compared with LM2594MX-5.0/NOPB, LM2594DADJR2G offers full output adjustability at identical footprint and protection features; versus MP1584EN-LF-Z, it trades higher current and frequency for simpler design-in and legacy compatibility-making it optimal for cost-sensitive, moderate-power industrial upgrades.

Availability

LM2594DADJR2G is available at Aetrix Electronics and suitable for industrial motor control, automotive body electronics, portable medical devices, and IoT edge nodes requiring stable component supply with long lifecycle support.

Supply support for LM2594DADJR2G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

onsemi is a global semiconductor supplier delivering energy-efficient, intelligent power and sensing solutions for automotive, industrial, cloud, medical, and IoT applications.

The LM2594 product line delivers rugged, easy-to-use buck regulators targeting cost-sensitive, high-reliability power conversion in harsh environments-emphasizing internal protection, wide input range, and minimal external component count.

FAQ

What is the maximum input voltage rating for LM2594DADJR2G?

The absolute maximum input voltage for LM2594DADJR2G is 45 V, with recommended operating range from 4.5 V to 40 V. Exceeding 45 V risks permanent damage per the Absolute Maximum Ratings table. For reliable long-term operation, design margins should keep VIN ≤ 36 V under worst-case transients, especially when paired with 40 V-rated input capacitors.

Does LM2594DADJR2G require external compensation components?

No, LM2594DADJR2G features fully internal loop compensation-no external capacitor or resistor is needed on the COMP or FB pins. This simplifies design and reduces bill-of-materials cost. The internal compensation is optimized for standard buck configurations using 100 µH inductors and 220 µF output capacitors, as validated in the Typical Application Circuit (Figure 1).

How does the ON/OFF pin function in LM2594DADJR2G?

The ON/OFF pin (Pin 5) provides logic-level enable/disable control: applying <1.6 V (or leaving open) enables regulation; applying ≥2.2 V disables the internal switch and reduces total supply current to 50 µA typical. The pin accepts 3.3 V or 5 V logic signals directly-no level-shifting required-and maintains state through power cycling if driven externally.

What is the purpose of the NC pins (1–3) on LM2594DADJR2G?

Pins 1–3 on LM2594DADJR2G are Not Connected internally and must remain unconnected on the PCB. They may be left floating or tied to GND for mechanical stability-however, routing traces or vias to them is unnecessary and may introduce parasitic capacitance. This pin configuration is consistent across all SOIC-8 variants of the LM2594 family per the official marking diagram and pin function description.

Can LM2594DADJR2G be used in negative-output (buck-boost) configurations?

Yes, LM2594DADJR2G supports positive-to-negative conversion (inverting buck-boost topology) as documented in the Applications section of the datasheet. In this configuration, the OUTPUT pin drives the inductor to ground, the catch diode connects between OUTPUT and negative output rail, and feedback is referenced to the negative rail. Layout must follow strict ground separation guidelines to avoid noise coupling into the FB node.

LM2594DADJR2G Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Step-Up, Step-Down, Step-Up/Step-Down
Output Configuration:
Positive or Negative
Topology:
Buck, Boost, Buck-Boost
Output Type:
Adjustable
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
40V
Voltage - Output (Min/Fixed):
1.23V
Voltage - Output (Max):
37V
Current - Output:
500mA
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

LM2594DADJR2G FAQ

1.How can I place an order for LM2594DADJR2G through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2594DADJR2G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2594DADJR2G reliable?

The price and inventory of LM2594DADJR2G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2594DADJR2G is usually 5 days.

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We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2594DADJR2G transactions.

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LM2594DADJR2G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2594DADJR2G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2594DADJR2G?

For technical support, including LM2594DADJR2G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2594DADJR2G requirements.

6.How does Aetrix verify that LM2594DADJR2G is sourced from the original manufacturer or authorized distributors?

All LM2594DADJR2G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2594DADJR2G meets industry standards.

7.What is the process for return or replacement of LM2594DADJR2G?

All LM2594DADJR2G units undergo pre-shipment inspection (PSI). If there is an issue with LM2594DADJR2G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2594DADJR2G part is unused and in its original packaging.

Return procedure for LM2594DADJR2G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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