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Texas Instruments LM2594HVMX-5.0

Part No.:
LM2594HVMX-5.0
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixLM2594HVMX-5.0.pdf
Description:
IC REG BUCK 5V 500MA 8SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,756

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Product details

Overview

LM2594HVMX-5.0 from Texas Instruments is a monolithic nonsynchronous step-down (buck) DC-DC converter IC delivering 5.0 V at up to 0.5 A, with input voltage support up to 60 V, ±4% output voltage tolerance over line and load, and fixed 150-kHz switching frequency - used in industrial power supplies, automotive subsystems, and distributed point-of-load regulation.

For engineers reviewing the LM2594HVMX-5.0 datasheet, LM2594HVMX-5.0 pinout, LM2594HVMX-5.0 application, or LM2594HVMX-5.0 equivalent, key selection criteria include HV input capability (60 V max), TTL-compatible ON/OFF control, thermal shutdown protection, 85 μA standby current, and SOIC-8 surface-mount packaging for board space-constrained designs.

Technical Context

The LM2594HVMX-5.0 integrates a PWM controller, power switch, oscillator, and feedback comparator in a single chip. It operates in continuous conduction mode by default, supports discontinuous mode at light loads, and uses internal frequency compensation to eliminate external compensation components.

Its ON/OFF pin enables logic-level shutdown with 1.3 V threshold, and its feedback pin monitors output via internal 1.23 V reference. The device implements two-stage current limiting and thermal shutdown for fault protection, with saturation voltage of 1.1 V typical at 0.5 A load.

Key Specifications

ParameterValue and Actual Design Meaning
Output VoltageFixed 5.0 V ±4% over full line/load/temperature range - ensures stable rail for microcontrollers and analog circuitry without external resistor divider.
Max Input Voltage60 V - supports wide-input industrial and automotive battery-supplied systems including 24 V and 48 V nominal buses.
Output Current0.5 A DC - sufficient for powering small processors, sensors, and interface ICs without external boost stages.
Switching Frequency150 kHz ±15% - enables use of low-cost, standard off-the-shelf inductors and reduces EMI filtering complexity vs. MHz-range converters.
Quiescent Current140–250 μA (TJ = 25°C to 125°C) - minimizes no-load power loss in always-on subsystems such as CAN nodes or remote sensors.
Standby Current85 μA typical with ON/OFF pin high - allows deep-sleep operation while retaining fast wake-up response.
Thermal ProtectionInternal thermal shutdown - prevents damage during sustained overload or poor heatsinking in enclosed enclosures.

Pinout & Package

LM2594HVMX-5.0 is supplied in an 8-pin SOIC (D package), 4.90 mm × 3.91 mm body size, surface-mount package with exposed pad not present. Pin 1–3 are no-connect (NC) but require PCB soldering for thermal conduction; pins 4–8 define functional interface.

Pin/TerminalCircuit RoleDesign Meaning
1, 2, 3No ConnectionInternally unconnected; must be soldered to PCB copper for mechanical stability and thermal transfer.
4FeedbackInput sensing node tied directly to output for fixed 5.0 V version - no external resistors required.
5ON/OFFLogic-level shutdown control: <1.3 V = ON, >1.3 V = OFF - compatible with MCU GPIO or open-collector drivers.
6GroundPower and signal reference return path - requires low-impedance connection to minimize noise coupling into feedback loop.
7+VINMain power input - requires local 68 μF tantalum or equivalent low-ESR capacitor to handle pulsed switch current.
8OutputSwitch node connecting to external diode and inductor - high dv/dt node; PCB trace area must be minimized to reduce EMI.

Key Features

FeatureDesign Value
Fixed 5.0 V outputEliminates external feedback resistors, reducing BOM count and layout sensitivity in cost-sensitive applications.
TTL-compatible ON/OFFEnables direct interfacing with 3.3 V or 5 V logic without level-shifting, simplifying system power sequencing.
150-kHz fixed-frequency oscillatorEnsures predictable EMI profile and compatibility with standard inductor values, avoiding custom magnetics.
Thermal + current-limit protectionProvides autonomous fault recovery without external monitoring circuitry - critical for unattended industrial equipment.
Only four external components requiredReduces design time and failure points: input cap, output cap, inductor, and catch diode - ideal for rapid prototyping.

Applications

Industrial Power SupplyAutomotive Body Control Module

Use Scenario: Converting 24 V truck battery to regulated 5 V for microcontroller and CAN transceiver.

IC Role / Device Role / Timing Role: Primary buck regulator providing isolated, stabilized 5 V rail with HV input tolerance and thermal robustness.

Use Value: Withstands load-dump transients up to 60 V and maintains regulation across −40°C to +125°C ambient.

Use Scenario: Powering door lock actuator logic and sensor interface in centralized body control unit.

IC Role / Device Role / Timing Role: Point-of-load converter delivering clean 5 V from 12 V battery bus with low quiescent current.

Use Value: 85 μA standby current extends battery life during vehicle sleep mode without compromising wake-up latency.

Programmable Logic Controller I/O CardOutdoor IoT Sensor Node

Use Scenario: Generating 5 V for digital I/O isolation and communication ICs on modular PLC backplane.

IC Role / Device Role / Timing Role: Compact, rugged DC-DC stage replacing linear regulators to improve efficiency and reduce heat dissipation.

Use Value: 82% efficiency at 12 VIN/0.5 AOUT cuts board temperature rise versus 7805-based solutions.

Use Scenario: Powering LoRaWAN transceiver and environmental sensors in solar-charged outdoor enclosure.

IC Role / Device Role / Timing Role: Main power converter accepting variable 15–55 V PV input and delivering stable 5 V output.

Use Value: 60 V absolute maximum input rating accommodates open-circuit PV voltage spikes without derating.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2594MX-5.0Lower max input voltage (40 V vs. 60 V); identical pinout, package, and electrical specs otherwise.Suitable only for ≤40 V input systems (e.g., standard 24 V industrial rails without transients).Select LM2594MX-5.0 when input never exceeds 40 V and cost is prioritized over transient margin.
LMR36506RNXRSynchronous buck, 3–65 V input, 0.6 A, 2.1 MHz switching, integrated FETs - smaller solution size, higher efficiency (92%), but requires more external components.Better suited for space-constrained, high-efficiency designs where PCB area and thermal performance are critical.Choose LMR36506RNXR for new designs requiring >90% efficiency and minimal footprint; LM2594HVMX-5.0 remains optimal for legacy compatibility and simplicity.

Compared with LM2594MX-5.0, LM2594HVMX-5.0 adds 20 V headroom for transient immunity; compared with LMR36506RNXR, it trades higher efficiency and frequency for lower BOM count, zero external compensation, and proven reliability in long-lifecycle industrial deployments.

Availability

LM2594HVMX-5.0 is available at Aetrix Electronics and suitable for industrial automation, automotive electronics, and outdoor embedded systems requiring stable component supply, long-term lifecycle assurance, and extended temperature operation.

Supply support for LM2594HVMX-5.0 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of experience in high-reliability power conversion ICs.

The LM2594HVMX-5.0 belongs to TI's SIMPLE SWITCHER® family - designed specifically for ease-of-use, minimal external component count, and robust operation in harsh environments without requiring expert power design knowledge.

FAQ

What is the maximum input voltage rating for LM2594HVMX-5.0?

The LM2594HVMX-5.0 has an absolute maximum input voltage rating of 60 V, making it suitable for applications with high-voltage transients such as automotive load dump or industrial 48 V systems. Its recommended operating range is 4.5 V to 60 V, and exceeding 60 V risks permanent damage per Absolute Maximum Ratings.

Does LM2594HVMX-5.0 require external feedback resistors?

No, LM2594HVMX-5.0 does not require external feedback resistors because it is a fixed-output 5.0 V version. The internal feedback network is trimmed to deliver 5.0 V ±4% across line, load, and temperature - eliminating resistor selection, placement, and tolerance errors common in adjustable variants.

Can LM2594HVMX-5.0 be used in an inverting (positive-to-negative) configuration?

Yes, LM2594HVMX-5.0 can be configured as a positive-to-negative converter (e.g., +24 V to −5 V) using the inverting topology shown in TI's datasheet Figure 8-5. This requires re-referencing the ground and feedback pins, adding external diodes, and observing the 60 V total voltage limit across VIN and ground pins.

What is the typical efficiency of LM2594HVMX-5.0 at full load?

LM2594HVMX-5.0 achieves 82% typical efficiency at 12 V input and 0.5 A output load, as specified in Section 7.6 of the datasheet. Efficiency varies with input voltage and load - e.g., ~80% at 7 VIN, ~75% at 24 VIN - due to fixed switching losses and diode conduction characteristics.

Is LM2594HVMX-5.0 RoHS compliant and lead-free?

Yes, LM2594HVMX-5.0 is RoHS compliant and lead-free, packaged in a green SOIC-8 (D) package per TI's current manufacturing standards. The "MX" suffix denotes tape-and-reel packaging with Pb-free terminal finish, and full compliance documentation is available in TI's official product folder and material declarations.

LM2594HVMX-5.0 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Fixed
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
60V
Voltage - Output (Min/Fixed):
5V
Voltage - Output (Max):
-
Current - Output:
500mA
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

LM2594HVMX-5.0 FAQ

1.How can I place an order for LM2594HVMX-5.0 through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2594HVMX-5.0 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2594HVMX-5.0 reliable?

The price and inventory of LM2594HVMX-5.0 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2594HVMX-5.0 is usually 5 days.

3.What payment methods are accepted for LM2594HVMX-5.0?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2594HVMX-5.0 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2594HVMX-5.0?

LM2594HVMX-5.0 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2594HVMX-5.0 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2594HVMX-5.0?

For technical support, including LM2594HVMX-5.0 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2594HVMX-5.0 requirements.

6.How does Aetrix verify that LM2594HVMX-5.0 is sourced from the original manufacturer or authorized distributors?

All LM2594HVMX-5.0 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2594HVMX-5.0 meets industry standards.

7.What is the process for return or replacement of LM2594HVMX-5.0?

All LM2594HVMX-5.0 units undergo pre-shipment inspection (PSI). If there is an issue with LM2594HVMX-5.0, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2594HVMX-5.0 part is unused and in its original packaging.

Return procedure for LM2594HVMX-5.0:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

LM2594HVMX-5.0 Tags

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