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Texas Instruments LM2594HVN-ADJ

Part No.:
LM2594HVN-ADJ
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
8-DIP (0.300", 7.62mm)
Datasheet:
AetrixLM2594HVN-ADJ.pdf
Description:
IC REG BUCK ADJ 500MA 8PDIP
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,053

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Product details

Overview

LM2594HVN-ADJ from Texas Instruments is a monolithic nonsynchronous step-down DC-DC converter IC designed for 0.5-A load regulation in industrial and embedded power supplies. It operates with a fixed 150-kHz switching frequency, supports input voltages up to 60 V, delivers adjustable output from 1.2 V to 37 V (±4% tolerance), and features TTL-compatible ON/OFF control with 85 μA standby current.

For engineers reviewing the LM2594HVN-ADJ datasheet, LM2594HVN-ADJ pinout, LM2594HVN-ADJ application, or LM2594HVN-ADJ equivalent, key selection criteria include HV input capability (60 V max), feedback reference voltage (1.23 V typ), thermal shutdown protection, SOIC-8 surface-mount package compatibility, and minimal external component count (only four required).

Technical Context

The LM2594HVN-ADJ integrates a PWM controller, power switch, oscillator, and internal compensation into a single chip. Its architecture uses voltage-mode control with a fixed-frequency 150-kHz oscillator and two-stage current limiting-peak current limit (~0.8 A) and frequency-reducing overload protection.

It implements undervoltage lockout via the ON/OFF pin (1.3 V threshold), supports delayed start-up using RC timing on that pin, and enables inverting regulator topologies by bootstrapping the ground pin. Feedback sensing occurs at the internal 1.23-V reference, requiring external resistor divider for output programming.

Key Specifications

ParameterValue and Actual Design Meaning
Input Voltage Range4.5 V to 60 V - Supports wide-input industrial rails including 48-V telecom and 24-V factory automation systems.
Output Current0.5 A continuous - Ensured output drive capability without derating under full line/load/temperature conditions.
Switching Frequency150 kHz ±15% - Fixed internal oscillator enables predictable EMI filtering and simplifies inductor selection.
Feedback Reference1.23 V ±0.05 V - Precision reference enables accurate output programming across temperature (−40°C to +125°C).
Standby Current85 μA - Enables low-power shutdown mode suitable for battery-backed or energy-sensitive applications.
Thermal ProtectionInternal thermal shutdown - Automatically disables switching if junction temperature exceeds safe operating limit (150°C).
Current Limit0.8 A peak - Two-stage current limiting prevents damage during short-circuit or overload events.

Pinout & Package

LM2594HVN-ADJ is housed in an 8-pin SOIC (D-package) with 4.90 mm × 3.91 mm body size and standard 1.27-mm lead pitch. The package supports surface-mount reflow assembly and provides adequate thermal dissipation (RθJA = 150°C/W on 4-layer JEDEC board).

Pin/TerminalCircuit RoleDesign Meaning
1, 2, 3No ConnectionInternally unconnected; must be soldered to PCB for mechanical stability and thermal conduction.
4Feedback InputSenses output voltage via external resistor divider; regulates output to maintain 1.23 V at this pin.
5ON/OFF ControlTTL-compatible logic input: ≤1.3 V enables operation; ≥1.3 V disables switching and reduces IQ to 85 μA.
6GroundPower and signal reference node; connects to system ground plane for noise immunity and thermal path.
7+VINMain power input; requires local 68-μF tantalum bypass capacitor to suppress high-frequency switching transients.
8Output SwitchDrains internal NPN transistor; connects to catch diode anode and inductor; switches between VIN–VSAT and −0.5 V.

Key Features

FeatureDesign Value
Fixed 150-kHz oscillatorEliminates need for external timing components and ensures consistent switching behavior across units and temperatures.
Internal frequency compensationReduces design complexity by removing external compensation network; enables stable operation with standard inductors.
TTL shutdown interfaceAllows direct interfacing with microcontroller GPIOs or logic-level control signals without level-shifting circuitry.
Thermal shutdown + current limitProvides dual-fault protection: thermal cutoff prevents overheating; current limiting avoids destructive overloads during startup or fault conditions.
SOIC-8 surface-mount packageEnables automated PCB assembly and offers better thermal performance than PDIP while maintaining legacy footprint compatibility.

Applications

Industrial Power SupplyFactory Automation Controller

Use Scenario: Generating 5 V or 12 V from 24-V or 48-V DC bus to power PLC I/O modules and sensors.

IC Role / Device Role / Timing Role: Primary buck regulator providing isolated, regulated DC rail with high efficiency and robust fault handling.

Use Value: Delivers 0.5-A output with <1.2 V dropout at 60-V input, enabling reliable operation even under brownout or transient overvoltage conditions.

Use Scenario: On-board conversion of 24-V supply to 3.3-V for microcontroller, FPGA, and communication interfaces (RS-485, CAN).

IC Role / Device Role / Timing Role: Compact, integrated step-down converter replacing discrete buck controllers and MOSFETs.

Use Value: Requires only four external components and supports adjustable output, reducing BOM count and layout area versus modular solutions.

Telecom EquipmentTest & Measurement Instrumentation

Use Scenario: Preregulation stage feeding linear regulators in 48-V powered base station subsystems.

IC Role / Device Role / Timing Role: High-efficiency preregulator stepping down 48 V to ~6 V before LDO post-regulation.

Use Value: Achieves >80% efficiency at 0.5-A load, minimizing heat generation and improving overall system thermal management.

Use Scenario: Dual-rail power for analog front-ends requiring precise ±5-V or +15-V/-15-V outputs.

IC Role / Device Role / Timing Role: Configured as inverting regulator to generate negative output from positive input supply.

Use Value: Supports inverting topology with validated design guidance (e.g., Figure 8-5), enabling bipolar supplies without additional ICs.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2594MX-ADJSame architecture and specs, but in PDIP-8 package (9.81 mm × 6.35 mm); higher RθJA (95°C/W) and no surface-mount compatibility.Used where through-hole assembly or prototyping on breadboard/perfboard is preferred.Select LM2594MX-ADJ only when manual soldering or legacy through-hole infrastructure is required.
LMR36506RNXRSynchronous buck with 3–65 V input, 0.6-A output, 2.1-MHz switching, and integrated FETs; smaller solution size and higher efficiency (>90%).Targets space-constrained, high-efficiency designs where PCB area and thermal performance are critical.Choose LMR36506RNXR for new designs needing improved efficiency and reduced external component count; not pin-compatible with LM2594HVN-ADJ.

Compared with LM2594HVN-ADJ, LM2594MX-ADJ offers identical electrical performance in a through-hole package, while LMR36506RNXR delivers superior efficiency and integration at the cost of non-interchangeable pinout and higher design complexity for EMI filtering.

Availability

LM2594HVN-ADJ is available at Aetrix Electronics and suitable for industrial power supplies, factory automation controllers, and telecom equipment requiring stable component supply, long-term lifecycle support, and traceable sourcing.

Supply support for LM2594HVN-ADJ includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of experience in high-reliability power conversion ICs.

The LM2594HVN-ADJ belongs to TI's SIMPLE SWITCHER® family-designed specifically for ease-of-use in cost-sensitive, medium-power DC-DC applications where minimal external components and proven reliability are essential.

FAQ

What is the maximum input voltage rating for the LM2594HVN-ADJ?

The LM2594HVN-ADJ has an absolute maximum input voltage rating of 60 V, with recommended operating range from 4.5 V to 60 V. This HV rating distinguishes it from the standard LM2594 (40 V max) and makes it suitable for 48-V industrial and telecom applications. Exceeding 60 V risks permanent damage per Absolute Maximum Ratings in the datasheet.

How does the feedback pin (Pin 4) function in the LM2594HVN-ADJ?

The feedback pin (Pin 4) of the LM2594HVN-ADJ senses the output voltage via an external resistor divider and regulates to maintain 1.23 V at this node. Its bias current is ultra-low (10–50 nA), minimizing divider error. The LM2594HVN-ADJ uses this reference to adjust duty cycle and stabilize output across line, load, and temperature variations.

Can the LM2594HVN-ADJ be used in an inverting regulator configuration?

Yes, the LM2594HVN-ADJ supports inverting topology by bootstrapping its ground pin to the negative output rail. TI provides validated schematics (e.g., Figure 8-5) and design guidance-including component selection and startup current considerations-for generating −5 V or other negative outputs. Diodes D1 and D3 are mandatory for stability and transient protection in this mode.

What is the purpose of the ON/OFF pin (Pin 5) on the LM2594HVN-ADJ?

The ON/OFF pin (Pin 5) provides logic-level enable/disable control for the LM2594HVN-ADJ. Pulling it below 1.3 V (vs. ground) enables regulation; pulling it above 1.3 V disables switching and reduces quiescent current to 85 μA. It accepts up to 25 V, allowing direct connection to higher-voltage control signals without external level shifters.

Does the LM2594HVN-ADJ require external compensation components?

No, the LM2594HVN-ADJ includes internal frequency compensation, eliminating the need for external compensation networks. This simplifies design and ensures stable loop response across all operating conditions when using standard inductors and the recommended input/output capacitors specified in the datasheet.

LM2594HVN-ADJ Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
8-DIP (0.300", 7.62mm)
Packaging:
Tube
Product Status:
Obsolete
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Adjustable
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
60V
Voltage - Output (Min/Fixed):
1.2V
Voltage - Output (Max):
57V
Current - Output:
500mA
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
8-PDIP

LM2594HVN-ADJ FAQ

1.How can I place an order for LM2594HVN-ADJ through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2594HVN-ADJ on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2594HVN-ADJ reliable?

The price and inventory of LM2594HVN-ADJ are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2594HVN-ADJ is usually 5 days.

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We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2594HVN-ADJ transactions.

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LM2594HVN-ADJ orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2594HVN-ADJ order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2594HVN-ADJ?

For technical support, including LM2594HVN-ADJ datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2594HVN-ADJ requirements.

6.How does Aetrix verify that LM2594HVN-ADJ is sourced from the original manufacturer or authorized distributors?

All LM2594HVN-ADJ products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2594HVN-ADJ meets industry standards.

7.What is the process for return or replacement of LM2594HVN-ADJ?

All LM2594HVN-ADJ units undergo pre-shipment inspection (PSI). If there is an issue with LM2594HVN-ADJ, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2594HVN-ADJ part is unused and in its original packaging.

Return procedure for LM2594HVN-ADJ:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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