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Texas Instruments LM2594M-12

Part No.:
LM2594M-12
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixLM2594M-12.pdf
Description:
IC REG BUCK 12V 500MA 8SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,710

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Product details

Overview

LM2594M-12 from Texas Instruments is a monolithic nonsynchronous step-down (buck) DC-DC switching regulator delivering 0.5-A output current with fixed 12-V output, 150-kHz internal oscillator, input voltage range up to 40 V (LM2594), and ±4% output voltage tolerance over line and load. It serves as an efficient on-card power supply in industrial control modules requiring stable mid-power conversion.

For engineers reviewing the LM2594M-12 datasheet, LM2594M-12 pinout, LM2594M-12 application, or LM2594M-12 equivalent, key selection criteria include its SOIC-8 package compatibility, TTL-compatible ON/OFF control, thermal shutdown protection, and minimal external component count (only four required).

Technical Context

The LM2594M-12 integrates a PWM controller, power switch, and internal frequency compensation in a single IC. Its fixed-frequency 150-kHz oscillator enables predictable EMI filtering, while the two-stage current-limit protection and thermal shutdown ensure robust fault handling without external circuitry.

It operates in continuous conduction mode for loads ≥0.1 A and supports discontinuous mode at light loads. The feedback loop uses a precision 1.23-V reference (VFB) to regulate output via external resistor divider - though not needed for fixed 12-V version - and features TTL-level ON/OFF control with 1.3-V threshold and 85-μA standby current.

Key Specifications

ParameterValue and Actual Design Meaning
Output VoltageFixed 12 V ±4% over full line/load/temperature range - ensures stable rail for analog front-ends and microcontrollers.
Max Output Current0.5 A DC - sufficient for powering multiple low-power ICs or sensor subsystems from a single converter.
Input Voltage Range4.5 V to 40 V - supports wide-input industrial supplies including 24-V nominal systems with ripple and dropout margin.
Switching Frequency150 kHz (±15%) - balances efficiency, inductor size, and EMI filter complexity; avoids AM radio band.
Quiescent Current10 mA typical - enables low-noise operation in always-on monitoring circuits without excessive idle loss.
Standby Current85 μA - allows deep-sleep power states in battery-backed or energy-harvested systems.
Thermal ProtectionInternal overtemperature shutdown - prevents latch-up or damage during sustained overload or poor heatsinking.

Pinout & Package

LM2594M-12 is supplied in an 8-pin surface-mount SOIC package (D package), body size 4.90 mm × 3.91 mm, with exposed pad not present. Thermal resistance RθJA = 150°C/W on standard JEDEC 4-layer board.

Pin/TerminalCircuit RoleDesign Meaning
1, 2, 3No ConnectionInternally unconnected; must be soldered to PCB ground plane for thermal conduction only.
4FeedbackNot used in LM2594M-12 (fixed-output); tied internally to 12-V regulation node.
5ON/OFFTTL-compatible shutdown input: <1.3 V = ON, >1.3 V = OFF; enables system-level power sequencing.
6GroundPower and signal reference return; requires low-impedance connection to minimize noise coupling.
7+VINMain input supply pin; requires local 68-μF tantalum bypass capacitor to suppress switching transients.
8OutputSwitch node - connects to external catch diode and inductor; high dv/dt demands minimal PCB copper area.

Key Features

FeatureDesign Value
Fixed 12-V outputEliminates external feedback resistors - reduces BOM count, layout sensitivity, and calibration drift.
150-kHz fixed oscillatorEnables use of low-cost, high-saturation-current inductors and simplifies EMI compliance testing.
TTL shutdown capabilityAllows direct interfacing with microcontroller GPIOs without level-shifting circuitry.
Thermal + current limitingSelf-protecting operation under short-circuit or overtemperature - no external fault management logic needed.
Only four external componentsReduces design cycle time and improves reliability by minimizing passive interconnections and solder joints.

Applications

Industrial Sensor Node PowerPLC I/O Module Supply

Use Scenario: Powers analog signal conditioning, ADC drivers, and isolated RS-485 transceivers in distributed field sensors operating from 24-V DC rails.

IC Role / Device Role / Timing Role: Primary buck regulator providing clean, regulated 12-V bias for op-amps and interface ICs.

Use Value: Maintains ±4% output accuracy across −40°C to +125°C ambient, ensuring sensor measurement stability without recalibration.

Use Scenario: Supplies auxiliary 12-V rail for digital I/O isolation barriers and LED status indicators in programmable logic controller backplanes.

IC Role / Device Role / Timing Role: On-board switching regulator replacing linear regulators to reduce heat generation in confined chassis spaces.

Use Value: Delivers 0.5-A at 88% efficiency (VIN = 25 V), cutting thermal load by >60% versus equivalent linear solution.

Test Equipment Auxiliary RailLegacy Embedded System Upgrade

Use Scenario: Generates isolated 12-V supply for precision DACs and reference buffers in automated test equipment with tight noise budgets.

IC Role / Device Role / Timing Role: Nonsynchronous buck converter with low quiescent current enabling low-noise standby modes between test cycles.

Use Value: 85-μA standby current minimizes battery drain in portable calibrators; 150-kHz switching avoids interference with sensitive analog measurements.

Use Scenario: Replaces aging 7812 linear regulators in legacy motor drive control boards where input voltage varies from 18–36 V.

IC Role / Device Role / Timing Role: Drop-in upgrade path offering higher efficiency and wider input range without changing PCB footprint.

Use Value: SOIC-8 package matches 78xx pinout spacing (with adaptation), enabling mechanical reuse while improving thermal performance and load regulation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2594HVM-12Supports 4.5–60 V input (vs. 4.5–40 V); identical 12-V output, SOIC-8 package, pinout, and functional behavior.Required when input may exceed 40 V (e.g., automotive cold-crank, industrial 48-V systems).Select LM2594HVM-12 if VIN can reach 60 V; otherwise LM2594M-12 suffices for ≤40 V inputs.
LMR36506RNXRSynchronous buck, 3–65 V input, 0.6-A output, 2.1-MHz switching, integrated FETs, smaller solution size.Offers higher efficiency (>90%), lower EMI, and reduced external component count but requires new layout and control loop tuning.Choose LMR36506RNXR for new designs prioritizing size/efficiency; LM2594M-12 remains optimal for cost-sensitive, drop-in replacements.

Compared with LM2594HVM-12, the LM2594M-12 trades input voltage headroom for lower cost and same footprint; compared with LMR36506RNXR, it sacrifices efficiency and integration for proven simplicity and minimal redesign effort.

Availability

LM2594M-12 is available at Aetrix Electronics and suitable for industrial sensor nodes, PLC I/O modules, and test equipment auxiliary rails requiring stable component supply, long-term lifecycle support, and consistent parametric performance across production batches.

Supply support for LM2594M-12 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor company specializing in analog, embedded processing, and power management technologies, with decades of leadership in power conversion ICs.

The LM2594xx series was designed as a rugged, easy-to-use SIMPLE SWITCHER® solution for cost-sensitive industrial and embedded applications needing reliable 0.5-A step-down conversion with minimal external components.

FAQ

What is the maximum input voltage rating for the LM2594M-12?

The LM2594M-12 has an absolute maximum input voltage of 45 V and a recommended operating maximum of 40 V. Exceeding 40 V risks violating safe operating area limits and may trigger thermal shutdown or reduce long-term reliability. For 60-V input capability, the LM2594HVM-12 variant is specified and pin-compatible.

Does the LM2594M-12 require an external feedback resistor network?

No, the LM2594M-12 does not require external feedback resistors because it is a fixed-output 12-V version. Pin 4 (Feedback) is internally connected to the regulation circuitry and must not be externally biased. External resistors are only needed for the adjustable version (LM2594ADJ).

Can the LM2594M-12 be used in an inverting (positive-to-negative) configuration?

Yes, the LM2594M-12 supports inverting regulator topologies per TI's Figure 8-5. In this mode, the ground pin floats at the negative output voltage, requiring level-shifted ON/OFF control and additional diodes. Maximum |VIN| + |VOUT| must remain ≤40 V to avoid overstressing the internal switch.

What is the thermal resistance (RθJA) of the LM2594M-12 in SOIC-8 package?

The LM2594M-12 in SOIC-8 (D package) has a junction-to-ambient thermal resistance of 150°C/W when mounted on a standard JEDEC 4-layer evaluation board. Actual thermal performance depends on PCB copper area, airflow, and proximity to other heat sources - derating is required above 125°C ambient.

Is the LM2594M-12 RoHS compliant and lead-free?

Yes, the LM2594M-12 is RoHS compliant and lead-free per Texas Instruments' current packaging standards. The SOIC-8 package uses matte tin lead finish, and the device meets JEDEC J-STD-020 moisture sensitivity level 3 requirements for surface-mount assembly.

LM2594M-12 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tube
Product Status:
Obsolete
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Fixed
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
40V
Voltage - Output (Min/Fixed):
12V
Voltage - Output (Max):
-
Current - Output:
500mA
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

LM2594M-12 FAQ

1.How can I place an order for LM2594M-12 through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2594M-12 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2594M-12 reliable?

The price and inventory of LM2594M-12 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2594M-12 is usually 5 days.

3.What payment methods are accepted for LM2594M-12?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2594M-12 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2594M-12?

LM2594M-12 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2594M-12 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2594M-12?

For technical support, including LM2594M-12 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2594M-12 requirements.

6.How does Aetrix verify that LM2594M-12 is sourced from the original manufacturer or authorized distributors?

All LM2594M-12 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2594M-12 meets industry standards.

7.What is the process for return or replacement of LM2594M-12?

All LM2594M-12 units undergo pre-shipment inspection (PSI). If there is an issue with LM2594M-12, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2594M-12 part is unused and in its original packaging.

Return procedure for LM2594M-12:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

LM2594M-12 Tags

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