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Texas Instruments LM2595SX-12

Part No.:
LM2595SX-12
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
TO-263-6, D2PAK (5 Leads + Tab), TO-263BA
Datasheet:
AetrixLM2595SX-12.pdf
Description:
IC REG BUCK 12V 1A TO263
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,463

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Product details

Overview

LM2595SX-12 from Texas Instruments is a monolithic 150-kHz nonsynchronous step-down (buck) DC-DC converter delivering up to 1 A output current with fixed 12 V output, ±4% tolerance over line and load, 4.5–40 V input range, and integrated thermal shutdown/current limit protection. It serves as an efficient on-card switching regulator in industrial power supplies and embedded systems requiring stable mid-power conversion.

For engineers reviewing the LM2595SX-12 datasheet, LM2595SX-12 pinout, LM2595SX-12 application, or LM2595SX-12 equivalent, key selection criteria include its fixed 12 V output accuracy, TO-263-5 surface-mount package thermal performance, 1-A continuous load capability without heatsink below 50°C ambient, and TTL-compatible ON/OFF control with 85 μA standby current.

Technical Context

The LM2595SX-12 integrates a PWM controller, power switch, and internal frequency compensation operating at a fixed 150 kHz switching frequency-enabling compact external filter components. Its nonsynchronous architecture uses an external catch diode and requires only four external components: input capacitor, output capacitor, inductor, and feedback resistor network (not needed for fixed-output versions).

It implements two-stage current limiting (peak and foldback), thermal shutdown at ~150°C junction temperature, and undervoltage lockout via the ON/OFF pin. The feedback pin is internally connected to a 1.23 V reference for fixed-output variants, eliminating external resistor dividers.

Key Specifications

ParameterValue and Actual Design Meaning
Output voltageFixed 12 V ±4% over full line/load/temperature range - ensures stable rail for microcontrollers and analog circuitry without trimming.
Max output current1 A DC continuous - supports mid-power loads like sensors, displays, and interface ICs without external current boosting.
Input voltage range4.5 V to 40 V - accommodates wide-input industrial, automotive, and battery-backed systems including 24 V nominal rails.
Switching frequency150 kHz (±15%) - enables use of low-cost, standard off-the-shelf inductors and reduces EMI compared to higher-frequency alternatives.
Standby quiescent current85 μA typical at 25°C - minimizes system power draw during sleep modes in battery-powered applications.
Thermal resistance θJA30 °C/W (with 2.5 in² copper) - allows operation at full 1 A load without heatsink at ≤50°C ambient in standard PCB layouts.
Oscillator tolerance±15% over temperature - provides predictable timing for EMI filtering and layout design without requiring frequency calibration.

Pinout & Package

LM2595SX-12 is housed in a 5-pin TO-263 (KTT) surface-mount package with exposed thermal pad (10.16 mm × 8.42 mm body size). The package supports high-current PCB routing and direct thermal coupling to copper planes.

Pin/TerminalCircuit RoleDesign Meaning
1 - OutputSwitch nodeDrives external catch diode and inductor; voltage swings between (VIN − VSAT) and ~−0.5 V; requires minimal PCB copper area to reduce EMI coupling.
2 - +VINPower inputAccepts 4.5–40 V DC; must be bypassed with low-ESR capacitor near pin to supply peak switching current and suppress transients.
3 - GroundPower and signal referenceCommon return for internal circuitry, switch, and external components; connects to thermal pad for heat dissipation.
4 - FeedbackVoltage sense inputInternally tied to 1.23 V reference; unused in fixed 12 V version - left unconnected per datasheet guidance.
5 - ON/OFFLogic enable/disableTTL-compatible shutdown control: <1.3 V = ON, >1.3 V = OFF; draws <200 μA in shutdown; can be grounded or left open for always-on operation.

Key Features

FeatureDesign Value
Fixed 12 V outputEliminates external feedback resistors - reduces BOM count, layout complexity, and calibration drift in production.
Integrated thermal shutdownProtects against sustained overload or poor heatsinking by disabling switching above ~150°C junction temperature.
Two-stage current limitingPrevents damage during short-circuit events: first stage limits peak switch current to ~1.5 A; second stage reduces frequency under overload.
Low-standby IQ85 μA typical shutdown current enables long battery life in intermittent-operation systems like remote sensors.
Self-compensated control loopRequires no external compensation components - simplifies design validation and improves stability across manufacturing variance.

Applications

Industrial Power SupplyEmbedded Microcontroller Rail

Use Scenario: Converting 24 V factory bus voltage to regulated 12 V for PLC I/O modules and motor drivers.

IC Role / Device Role / Timing Role: Primary step-down regulator providing isolated, ripple-controlled 12 V rail with built-in fault protection.

Use Value: Delivers full 1 A at 90% efficiency (VIN=25 V, IOUT=1 A), reducing thermal load and enabling compact enclosure designs without forced air cooling.

Use Scenario: Generating clean 12 V supply for FPGA configuration circuits and analog front-ends in edge computing gateways.

IC Role / Device Role / Timing Role: On-board buck converter supplying stable voltage to noise-sensitive mixed-signal subsystems.

Use Value: Fixed 12 V ±4% accuracy and 150 kHz fixed-frequency operation simplify EMI filtering and ensure consistent timing margins for digital logic.

Automotive Body ControlTest & Measurement Equipment

Use Scenario: Regulating 12 V battery-derived input (9–16 V) to stable 12 V output for lighting controllers and window lift ECUs.

IC Role / Device Role / Timing Role: Input-tolerant buck regulator maintaining output during cold-crank (down to 4.5 V) and load-dump transients.

Use Value: Wide 4.5–40 V input range and thermal shutdown allow direct connection to vehicle battery without pre-regulation stages.

Use Scenario: Providing calibrated 12 V bias for precision op-amps and ADC references in portable multimeters and signal analyzers.

IC Role / Device Role / Timing Role: Low-noise, high-stability DC-DC source replacing linear regulators to improve efficiency and reduce thermal drift.

Use Value: 85 μA standby current and ±4% output tolerance support battery-operated portability while meeting metrology-grade voltage stability requirements.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2596SX-12Higher 150 kHz oscillator accuracy (±10% vs ±15%), improved line regulation (0.2% vs 0.5%), and lower dropout voltage (3 V vs 4.5 V min VIN).Better suited for low-input-voltage applications and tighter output tolerance requirements.Select LM2596SX-12 when input voltage may dip below 6 V or when output stability under rapid line changes is critical.
MP1584EN-LF-ZHigher 1.5 MHz switching frequency, smaller external components, but requires external compensation and lacks integrated thermal shutdown latch.Enables ultra-compact designs but increases design complexity and reduces fault coverage.Choose MP1584EN-LF-Z only when board space is constrained and design teams have expertise in high-frequency buck loop compensation.

Compared with LM2596SX-12, LM2595SX-12 offers broader input range (4.5–40 V vs 4.5–40 V) and simpler implementation, while MP1584EN-LF-Z trades robustness and ease-of-use for miniaturization-making LM2595SX-12 optimal for cost-sensitive, thermally demanding industrial applications where reliability trumps size.

Availability

LM2595SX-12 is available at Aetrix Electronics and suitable for industrial power supplies, embedded microcontroller rails, and automotive body control modules requiring stable component supply, long-term lifecycle assurance, and traceable sourcing.

Supply support for LM2595SX-12 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of experience in high-reliability power conversion solutions.

The LM2595 series belongs to TI's SIMPLE SWITCHER® portfolio-designed specifically for engineers needing robust, easy-to-implement DC-DC converters with minimal external components and proven thermal performance in harsh environments.

FAQ

What is the minimum input voltage required for LM2595SX-12 to regulate 12 V output?

The LM2595SX-12 requires a minimum input voltage of 4.5 V to maintain regulation, though practical dropout is ~3 V due to internal saturation voltage. At 1 A load, VIN must exceed ~15.2 V to sustain 12 V output given the 1.2 V typical switch saturation drop. Full 1 A operation is guaranteed from 15 V to 40 V per datasheet test conditions.

Does LM2595SX-12 require an external feedback resistor network?

No. The LM2595SX-12 is a fixed-output variant with internal resistor divider tied to the 1.23 V reference. Pin 4 (Feedback) is not connected in standard operation-leaving it unconnected or floating is correct per TI's datasheet guidance for fixed-voltage versions.

Can LM2595SX-12 operate without a heatsink in a 1 A, 24 V input application?

Yes. With ≥2.5 in² of 1 oz copper on the PCB connected to the thermal pad, the LM2595SX-12 achieves θJA = 30 °C/W. At 1 A and 24 V input, power dissipation is ~12 W × (1 − 0.9) = 1.2 W, resulting in ~36°C rise above ambient-well within safe limits below 50°C ambient, eliminating need for external heatsink.

What protection features are integrated into LM2595SX-12?

The LM2595SX-12 integrates thermal shutdown (activates at ~150°C junction temperature), two-stage current limiting (peak limit ~1.5 A, foldback under sustained overload), and undervoltage lockout via the ON/OFF pin. It does not include output overvoltage or reverse-polarity protection-those must be implemented externally.

Is LM2595SX-12 RoHS compliant and lead-free?

Yes. LM2595SX-12 is manufactured in TI's RoHS-compliant, lead-free TO-263 (KTT) package per JEDEC J-STD-020 moisture sensitivity level 3, with Pb-free terminations and halogen-free molding compound-fully compliant with EU RoHS Directive 2011/65/EU and China RoHS.

LM2595SX-12 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
TO-263-6, D2PAK (5 Leads + Tab), TO-263BA
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Fixed
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
40V
Voltage - Output (Min/Fixed):
12V
Voltage - Output (Max):
-
Current - Output:
1A
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
TO-263 (DDPAK-5)

LM2595SX-12 FAQ

1.How can I place an order for LM2595SX-12 through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2595SX-12 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2595SX-12 reliable?

The price and inventory of LM2595SX-12 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2595SX-12 is usually 5 days.

3.What payment methods are accepted for LM2595SX-12?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2595SX-12 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2595SX-12?

LM2595SX-12 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2595SX-12 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2595SX-12?

For technical support, including LM2595SX-12 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2595SX-12 requirements.

6.How does Aetrix verify that LM2595SX-12 is sourced from the original manufacturer or authorized distributors?

All LM2595SX-12 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2595SX-12 meets industry standards.

7.What is the process for return or replacement of LM2595SX-12?

All LM2595SX-12 units undergo pre-shipment inspection (PSI). If there is an issue with LM2595SX-12, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2595SX-12 part is unused and in its original packaging.

Return procedure for LM2595SX-12:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

LM2595SX-12 Tags

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