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Texas Instruments LM2595SX-ADJ

Part No.:
LM2595SX-ADJ
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
TO-263-6, D2PAK (5 Leads + Tab), TO-263BA
Datasheet:
AetrixLM2595SX-ADJ.pdf
Description:
IC REG BUCK ADJ 1A TO263
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,533

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Product details

Overview

LM2595SX-ADJ from Texas Instruments is a monolithic nonsynchronous step-down DC-DC converter IC designed as the core switching regulator in compact, high-efficiency power supplies. It delivers up to 1 A output current, supports input voltages up to 40 V, regulates adjustable output from 1.2 V to 37 V (±4% tolerance), and operates at a fixed 150-kHz switching frequency - enabling use with standard off-the-shelf inductors in industrial and embedded power rails.

For engineers reviewing the LM2595SX-ADJ datasheet, LM2595SX-ADJ pinout, LM2595SX-ADJ application, or LM2595SX-ADJ equivalent, key selection criteria include its 1-A load capability, ±4% output voltage accuracy over line/load/temperature, TTL-compatible ON/OFF control with 85-μA standby current, thermal shutdown protection, and compatibility with TO-263-5 surface-mount layout.

Technical Context

The LM2595SX-ADJ integrates a PWM controller, power switch, and internal frequency compensation in a single chip. Its fixed 150-kHz oscillator enables predictable filter design and reduces EMI compared to variable-frequency alternatives. The device uses external feedback resistors to set output voltage and relies on an external catch diode, inductor, and input/output capacitors for full operation.

It implements two-stage current limiting (peak and foldback) plus thermal shutdown for fault protection. The ON/OFF pin provides logic-level shutdown with 1.3-V threshold and sub-200-μA standby quiescent current, supporting low-power system states without external circuitry.

Key Specifications

ParameterValue and Actual Design Meaning
Output Current1 A DC - supports medium-power rails without external current boosting
Input Voltage Range4.5 V to 40 V - accommodates wide-input industrial, automotive, and adapter-fed systems
Output Voltage Range1.2 V to 37 V (adjustable) - configured via external resistor divider; ±4% max error ensures stable regulation
Switching Frequency150 kHz (±15%) - enables use of low-cost, standard inductors and simplifies EMI filtering
Feedback Voltage1.23 V (typical), 1.18–1.28 V (over temp) - sets precision reference for external resistor-based output programming
Standby Quiescent Current85 μA (typ), ≤250 μA (max over temp) - enables ultra-low-power shutdown mode for battery-backed or energy-sensitive designs
Saturation Voltage1.2 V (typ) at 1 A - defines conduction loss in internal NPN switch; impacts efficiency at low VIN/VOUT ratios
Oscillator Accuracy±15% - allows conservative filter design margins without requiring frequency trimming

Pinout & Package

LM2595SX-ADJ is supplied in a 5-pin TO-263 (KTT) surface-mount package with exposed thermal pad (10.16 mm × 8.42 mm nominal body size). The package supports PCB thermal relief via the tab and is rated for 125°C junction temperature.

Pin/TerminalCircuit RoleDesign Meaning
1 - OutputSwitch nodeInternal NPN collector; swings between (VIN − VSAT) and ~−0.5 V; requires minimal copper area to reduce EMI coupling
2 - +VINPower inputMain supply input (4.5–40 V); must be bypassed with low-ESR capacitor near pin to handle pulsed switch current
3 - GroundReference returnCommon return for internal circuitry and external components; connects to thermal pad for heat dissipation
4 - FeedbackVoltage sense inputHigh-impedance (≤50 nA bias) input referenced to 1.23 V; connects to resistor divider from output to set regulated voltage
5 - ON/OFFLogic enableTTL-compatible shutdown control; <1.3 V = ON, >1.3 V = OFF; draws ≤15 μA when high, supports simple microcontroller interfacing

Key Features

FeatureDesign Value
Integrated 1-A NPN switchEliminates need for external power transistor; reduces BOM count and layout complexity
Fixed 150-kHz oscillatorEnables consistent filter sizing and predictable EMI behavior without external timing components
Thermal shutdown + current limitProvides autonomous fault recovery under overload or ambient overheating without external protection circuitry
Low 85-μA standby IQSupports energy-efficient system sleep modes while retaining fast wake-up capability
Requires only 4 external partsMinimal bill-of-materials: diode, inductor, input cap, output cap - accelerates prototyping and reduces cost
±4% output voltage accuracyMeets tight regulation requirements for analog, sensor, and MCU supply rails without post-regulation

Applications

Industrial Power SupplyEmbedded System Rail

Use Scenario: Generating 3.3 V or 5 V from a 12–24 V DC bus in programmable logic controllers or remote I/O modules.

IC Role / Device Role / Timing Role: Primary buck regulator providing stable, efficient, and thermally robust local power conversion.

Use Value: Delivers 1 A at >80% efficiency with no heatsink required below 50°C ambient - reducing board space and thermal management overhead.

Use Scenario: Powering microcontrollers, FPGAs, and peripherals in portable test equipment or edge gateways.

IC Role / Device Role / Timing Role: Adjustable-output step-down regulator enabling flexible voltage scaling across multiple subsystems.

Use Value: 1.2–37 V output range and ±4% accuracy support diverse rail requirements using one footprint - simplifying inventory and design reuse.

Positive-to-Negative ConverterPreregulator for Linear Regulators

Use Scenario: Generating −5 V or −12 V from a positive input in instrumentation amplifiers or data acquisition front-ends.

IC Role / Device Role / Timing Role: Inverting topology configuration using bootstrapped ground and feedback referencing.

Use Value: Enables bipolar supply generation without dedicated inverting ICs; leverages same layout and component set as buck mode.

Use Scenario: Reducing 24 V or 36 V input to ~6 V before LDO regulation for noise-sensitive analog circuits.

IC Role / Device Role / Timing Role: High-efficiency preregulator minimizing power dissipation and thermal stress on downstream linear regulators.

Use Value: Achieves >90% efficiency at 12 V → 3 V conversion - cutting heat generation by >5× versus direct LDO dropout from high input.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2596SX-ADJHigher 3-A output rating, 150-kHz frequency, improved line/load regulation (±1.5%), integrated diode not present - same pinout and external component countBetter suited for higher-current loads (>1.2 A) or tighter regulation needs; requires same PCB layout but larger inductor/capacitor ratingsSelect LM2596SX-ADJ when output current exceeds 1 A or regulation tolerance must be <±2%
MP1584EN-LF-Z2-A rating, 1.5-MHz switching frequency, smaller external components, no integrated thermal pad - different pinout and package (SOIC-8)Preferred for space-constrained designs needing higher frequency and lower profile; requires layout redesign and new BOMChoose MP1584EN-LF-Z for compact, high-density boards where 1.5-MHz operation justifies SOIC-8 rework

Compared with LM2595SX-ADJ, LM2596SX-ADJ offers higher current and tighter regulation in identical packaging, while MP1584EN-LF-Z trades pin compatibility for higher frequency and smaller passives - making LM2595SX-ADJ optimal for cost-sensitive, thermally tolerant 1-A applications with legacy TO-263 layouts.

Availability

LM2595SX-ADJ is available at Aetrix Electronics and suitable for industrial automation, embedded computing, and test equipment requiring stable component supply, long-lifecycle availability, and proven thermal reliability in TO-263 packages.

Supply support for LM2595SX-ADJ includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies with over 50 years of innovation in high-reliability power conversion.

The LM2595 series belongs to TI's SIMPLE SWITCHER® portfolio - designed specifically for ease-of-use, minimal external component count, and robust operation in industrial and commercial DC-DC power supply applications.

FAQ

What is the maximum input voltage supported by the LM2595SX-ADJ?

The LM2595SX-ADJ supports a maximum input voltage of 40 V under recommended operating conditions. Absolute maximum rating is 45 V, but continuous operation above 40 V risks reliability degradation. This makes LM2595SX-ADJ suitable for 24-V industrial buses, 36-V automotive auxiliary rails, and universal AC/DC adapter outputs.

How do I set the output voltage for the LM2595SX-ADJ?

The LM2595SX-ADJ output voltage is set using a two-resistor feedback divider connected between output, feedback (pin 4), and ground. With a 1.23-V internal reference, VOUT = 1.23 × (1 + R1/R2). Standard design equations and TI's WebBench tool provide validated values; for example, 5 V requires R1 = 3.1 kΩ and R2 = 1.0 kΩ (1% tolerance).

Does the LM2595SX-ADJ require a heatsink in typical applications?

In most applications, the LM2595SX-ADJ does not require a heatsink. At 1 A load, 12 V input, and 5 V output, thermal calculations using RθJA ≈ 30°C/W (with 2.5 in² copper) show junction rise <40°C - well below the 125°C max. Heatsinking becomes necessary only above 50°C ambient or with sustained >800 mA loads at high VIN/VOUT ratios.

What protection features are built into the LM2595SX-ADJ?

The LM2595SX-ADJ includes thermal shutdown, two-stage current limiting (peak and foldback), and undervoltage lockout. These functions operate autonomously without external components. Thermal shutdown disables the switch above ~165°C junction temperature; current limiting activates at ~1.5 A peak switch current; UVLO prevents startup below ~3.5 V input.

Can the LM2595SX-ADJ be used in an inverting (positive-to-negative) configuration?

Yes, the LM2595SX-ADJ supports inverting configurations by bootstrapping the ground pin to the negative output and referencing feedback to ground. TI provides validated schematics (e.g., Figure 18 in SNVS122C) showing −5 V generation from +12 V. Key considerations include using a Schottky catch diode, selecting a 68-μH inductor, and adding startup delay to manage inrush current.

LM2595SX-ADJ Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
TO-263-6, D2PAK (5 Leads + Tab), TO-263BA
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Adjustable
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
40V
Voltage - Output (Min/Fixed):
1.2V
Voltage - Output (Max):
37V
Current - Output:
1A
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
TO-263 (DDPAK-5)

LM2595SX-ADJ FAQ

1.How can I place an order for LM2595SX-ADJ through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2595SX-ADJ on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2595SX-ADJ reliable?

The price and inventory of LM2595SX-ADJ are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2595SX-ADJ is usually 5 days.

3.What payment methods are accepted for LM2595SX-ADJ?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2595SX-ADJ transactions.

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4.How is shipping managed for LM2595SX-ADJ?

LM2595SX-ADJ orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2595SX-ADJ order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2595SX-ADJ?

For technical support, including LM2595SX-ADJ datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2595SX-ADJ requirements.

6.How does Aetrix verify that LM2595SX-ADJ is sourced from the original manufacturer or authorized distributors?

All LM2595SX-ADJ products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2595SX-ADJ meets industry standards.

7.What is the process for return or replacement of LM2595SX-ADJ?

All LM2595SX-ADJ units undergo pre-shipment inspection (PSI). If there is an issue with LM2595SX-ADJ, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2595SX-ADJ part is unused and in its original packaging.

Return procedure for LM2595SX-ADJ:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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