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Texas Instruments LM2595T-5.0

Part No.:
LM2595T-5.0
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
TO-220-5 Formed Leads
Datasheet:
AetrixLM2595T-5.0.pdf
Description:
IC REG BUCK 5V 1A TO220-5
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,836

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Product details

Overview

LM2595T-5.0 from Texas Instruments is a monolithic 150-kHz nonsynchronous step-down DC-DC converter delivering up to 1 A output current with fixed 5 V output, ±4% output voltage tolerance over line and load, 4.5–40 V input range, and integrated thermal shutdown and current-limit protection - used in on-card power supplies for industrial control modules.

For engineers reviewing the LM2595T-5.0 datasheet, LM2595T-5.0 pinout, LM2595T-5.0 application, or LM2595T-5.0 equivalent, key selection criteria include output voltage accuracy at full load, thermal performance in TO-220 without heatsink below 50°C, standby current under TTL shutdown, and compatibility with standard off-the-shelf inductors.

Technical Context

The LM2595T-5.0 implements a fixed-frequency (150 kHz) PWM buck topology with internal oscillator, frequency compensation, and a single N-channel DMOS power switch. It operates in continuous conduction mode by default but supports discontinuous mode at light loads via inductor selection.

Feedback is implemented through a resistive divider network connected to the Feedback pin, referenced to an internal 1.23 V bandgap reference. Shutdown is TTL-compatible via the ON/OFF pin, which pulls regulator quiescent current down to 85 μA when driven above 1.3 V.

Key Specifications

ParameterValue and Actual Design Meaning
Output VoltageFixed 5 V ±4% over full line/load/temperature range - ensures stable logic supply for microcontrollers without external adjustment.
Max Output Current1 A DC - supports moderate-power digital subsystems such as sensor interfaces or communication peripherals.
Input Voltage Range4.5 V to 40 V - enables direct operation from 12 V or 24 V industrial rails, automotive batteries, or unregulated AC/DC adapters.
Switching Frequency150 kHz (±15%) - allows use of compact, low-cost 10–100 μH inductors and reduces EMI compared to lower-frequency alternatives.
Efficiency82% at VIN = 12 V, IOUT = 1 A - minimizes thermal dissipation in space-constrained PCB layouts.
Standby Quiescent Current85 μA typical at shutdown - extends battery life in always-on monitoring systems with periodic wake-up cycles.
Thermal ProtectionInternal junction temperature shutdown at 150°C - prevents catastrophic failure during overload or poor heatsinking.

Pinout & Package

LM2595T-5.0 is supplied in a 5-pin TO-220 package (NDH variant), with exposed tab electrically connected to Pin 3 (Ground) for thermal conduction and mechanical mounting.

Pin/TerminalCircuit RoleDesign Meaning
1 - OutputSwitch nodeDrives external catch diode and inductor; voltage swings between (VIN − VSAT) and ≈ –0.5 V - requires minimal PCB copper area to reduce EMI coupling.
2 - +VINPower inputAccepts 4.5–40 V DC; requires local low-ESR bypass capacitor to supply high di/dt switching current and suppress transients.
3 - GroundReference and thermal pathCommon return for all internal circuits; tab connection provides primary thermal conduction path to heatsink or copper pour.
4 - FeedbackVoltage sense inputMonitors regulated output via resistor divider; internal 1.23 V reference sets 5 V output - open-circuit disables regulation.
5 - ON/OFFLogic enable/disableTTL-compatible shutdown control; <1.3 V enables, >1.3 V disables - can be tied to GND for always-on operation.

Key Features

FeatureDesign Value
Integrated thermal shutdownAutomatically disables switching at 150°C junction temperature - eliminates need for external thermal sensors in sealed enclosures.
Two-stage current limitingPeak switch current limit of 1.5 A (typical) with frequency foldback under overload - sustains safe operation during short-circuit events without latch-up.
Low-component-count designRequires only four external components (inductor, diode, input/output capacitors) - accelerates prototyping and reduces BOM cost and footprint.
Fixed 5 V output versionNo feedback resistor network required - eliminates tuning errors and improves production yield for standardized 5 V rail generation.
Standard inductor compatibilityOptimized for widely available 10–100 μH shielded power inductors - avoids proprietary magnetics and simplifies sourcing.

Applications

Industrial Sensor Node PowerEmbedded Controller Pre-regulator

Use Scenario: Powering 3.3 V microcontroller, analog front-end, and RS-485 transceiver from a 24 V field bus.

IC Role / Device Role / Timing Role: Primary step-down regulator generating clean 5 V intermediate rail for LDO post-regulation.

Use Value: Delivers 1 A at 82% efficiency with no heatsink required below 50°C ambient - reduces system size and thermal management complexity.

Use Scenario: Supplying 5 V to a linear regulator that powers noise-sensitive ADC circuitry.

IC Role / Device Role / Timing Role: Efficient preregulator lowering 12 V input to 5 V before low-noise LDO filtering.

Use Value: Reduces LDO power dissipation by >70% versus direct 12 V-to-3.3 V linear regulation - extends reliability and enables smaller LDO packages.

On-Card DC-DC ConversionPositive-to-Negative Converter

Use Scenario: Generating local 5 V rail on a dense FPGA carrier board with limited board area.

IC Role / Device Role / Timing Role: Compact, self-contained buck converter replacing multi-chip discrete solutions.

Use Value: TO-220 package with integrated control and power switch occupies <1 cm² footprint - frees routing layers for high-speed signals.

Use Scenario: Creating –5 V supply for op-amp biasing or legacy interface ICs from existing +12 V rail.

IC Role / Device Role / Timing Role: Inverting buck-boost configuration using LM2595T-5.0's internal switch and ground-referenced feedback.

Use Value: Enables bipolar supply generation without dedicated inverting IC - leverages same BOM and layout for multiple rail types.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2596T-5.0Higher 150 kHz oscillator tolerance (±15% vs ±15%), identical pinout and function, but improved line regulation (0.2% vs 0.5%) and higher efficiency (88% at 12 V→5 V/1 A).Preferred where tighter output voltage stability and lower thermal rise are critical; requires same external components.Select LM2596T-5.0 for new designs requiring marginally better regulation or efficiency; LM2595T-5.0 remains valid for cost-sensitive or legacy-replacement use.
MP1584EN-LF-ZHigher switching frequency (1.5 MHz), smaller external components, but requires external compensation and lacks integrated thermal shutdown flag.Better suited for ultra-compact layouts where PCB area is constrained; not drop-in due to different pinout and control architecture.Choose MP1584EN-LF-Z only when board space is severely limited and design team has experience with high-frequency buck loop compensation.

Compared with LM2596T-5.0, LM2595T-5.0 offers proven robustness and simpler layout at slightly lower efficiency; versus MP1584EN-LF-Z, it trades higher-frequency integration for plug-and-play reliability and built-in fault protection - making LM2595T-5.0 optimal for industrial environments prioritizing long-term stability over miniaturization.

Availability

LM2595T-5.0 is available at Aetrix Electronics and suitable for industrial sensor nodes, embedded controller power rails, and on-card DC-DC conversion requiring stable component supply across extended product lifecycles.

Supply support for LM2595T-5.0 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor company specializing in analog and embedded processing technologies, with leadership in power management ICs since the 1970s.

The LM2595 series belongs to TI's SIMPLE SWITCHER® portfolio - designed specifically for ease-of-use, minimal external component count, and rugged operation in industrial and automotive power supply applications.

FAQ

What is the maximum input voltage rating for the LM2595T-5.0?

The LM2595T-5.0 has an absolute maximum input voltage rating of 45 V, with recommended operating range from 4.5 V to 40 V. Exceeding 40 V continuously risks premature device failure due to increased stress on the internal power switch and thermal limitations - always verify transient conditions with input clamping or filtering when used near the upper limit.

Does the LM2595T-5.0 require an external feedback resistor network?

No, the LM2595T-5.0 does not require external feedback resistors because it integrates the voltage divider for the fixed 5 V output. The internal reference and resistor network are trimmed during manufacturing to achieve ±4% output accuracy - eliminating calibration steps and reducing BOM count versus adjustable versions like LM2595T-ADJ.

Can the LM2595T-5.0 operate without a heatsink?

Yes, the LM2595T-5.0 in TO-220 package typically operates without a heatsink at full 1 A load when ambient temperature stays below 50°C and input voltage is ≤12 V. At higher input voltages or elevated ambient temperatures, thermal derating applies - consult the RθJA values (50°C/W on 1-in² copper) and junction temperature calculations in the datasheet to confirm safe operation for your specific layout.

What happens to the LM2595T-5.0 during thermal shutdown?

When the LM2595T-5.0 junction temperature reaches approximately 150°C, internal thermal shutdown disables the power switch and halts switching operation. The device remains in this state until junction temperature falls by ~15°C, then automatically resumes regulation - no external reset or power cycle is needed. This protects against permanent damage during sustained overload or inadequate cooling.

Is the LM2595T-5.0 pin-compatible with other LM2595 variants?

Yes, all LM2595 variants - including LM2595T-3.3, LM2595T-12, LM2595T-ADJ, and LM2595T-5.0 - share identical 5-pin TO-220 and TO-263 pinouts and electrical interfaces. This allows direct substitution in existing designs when changing output voltage requirements, provided external components (especially feedback network for adjustable versions) are updated accordingly.

LM2595T-5.0 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
TO-220-5 Formed Leads
Packaging:
Tube
Product Status:
Not For New Designs
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Fixed
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
40V
Voltage - Output (Min/Fixed):
5V
Voltage - Output (Max):
-
Current - Output:
1A
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220-5

LM2595T-5.0 FAQ

1.How can I place an order for LM2595T-5.0 through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2595T-5.0 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2595T-5.0 reliable?

The price and inventory of LM2595T-5.0 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2595T-5.0 is usually 5 days.

3.What payment methods are accepted for LM2595T-5.0?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2595T-5.0 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2595T-5.0?

LM2595T-5.0 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2595T-5.0 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2595T-5.0?

For technical support, including LM2595T-5.0 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2595T-5.0 requirements.

6.How does Aetrix verify that LM2595T-5.0 is sourced from the original manufacturer or authorized distributors?

All LM2595T-5.0 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2595T-5.0 meets industry standards.

7.What is the process for return or replacement of LM2595T-5.0?

All LM2595T-5.0 units undergo pre-shipment inspection (PSI). If there is an issue with LM2595T-5.0, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2595T-5.0 part is unused and in its original packaging.

Return procedure for LM2595T-5.0:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

LM2595T-5.0 Tags

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