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Texas Instruments LM2595T-ADJ

Part No.:
LM2595T-ADJ
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
TO-220-5 Formed Leads
Datasheet:
AetrixLM2595T-ADJ.pdf
Description:
IC REG BUCK ADJ 1A TO220-5
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,956

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Product details

Overview

LM2595T-ADJ from Texas Instruments is a monolithic 150-kHz nonsynchronous buck DC-DC converter IC designed for step-down voltage regulation in embedded power supplies. It delivers up to 1 A output current, supports adjustable output from 1.2 V to 37 V (±4% tolerance), operates from 4.5 V to 40 V input, and integrates internal frequency compensation and thermal/current protection - used in industrial power rails and point-of-load conversion.

For engineers reviewing the LM2595T-ADJ datasheet, LM2595T-ADJ pinout, LM2595T-ADJ application, or LM2595T-ADJ equivalent, key selection criteria include its fixed 150-kHz switching frequency, ON/OFF logic control with 1.3 V threshold, 85 μA standby current, TO-220-5 package thermal performance, and feedback-based output programming requiring two external resistors.

Technical Context

The LM2595T-ADJ implements a nonsynchronous buck topology with an integrated NPN switch, internal 150-kHz oscillator, and voltage-mode feedback control using a precision 1.23 V reference at the Feedback pin. Its duty cycle is controlled by comparing the scaled output voltage against this reference, enabling stable regulation across line and load variations.

It features TTL-compatible ON/OFF shutdown (active-low logic), thermal shutdown triggered at ~150°C junction temperature, and two-stage current limiting: first-stage foldback and second-stage frequency reduction under overload. No external compensation network is required due to built-in frequency compensation.

Key Specifications

ParameterValue and Actual Design Meaning
Output current1 A DC maximum - supports mid-power loads without external current boosting
Input voltage range4.5 V to 40 V - accommodates wide-input industrial and automotive battery-supplied systems
Output voltage range1.2 V to 37 V adjustable - set via external resistor divider on Feedback pin
Feedback reference1.23 V ±2% - determines output accuracy; VOUT = 1.23 × (1 + R1/R2)
Switching frequency150 kHz (±15%) - enables use of low-cost, standard inductors and reduces EMI filtering complexity
Standby current85 μA typical - enables low-power shutdown mode for energy-sensitive applications
Thermal shutdownActive at ~150°C junction - protects device during sustained overload or poor heatsinking

Pinout & Package

LM2595T-ADJ is supplied in a 5-pin TO-220 package (NDH variant) with vertical leads and exposed tab for thermal conduction. The package measures 14.986 mm × 10.16 mm and requires no heatsink below 50°C ambient when delivering <12 V outputs.

Pin/TerminalCircuit RoleDesign Meaning
1 (Output)Switch nodeDrives external catch diode and inductor; swings between VIN–VSAT (~VIN–1.2 V) and –0.5 V; PCB copper area must be minimized to reduce EMI coupling
2 (+VIN)Power inputAccepts 4.5–40 V DC; requires local low-ESR bypass capacitor to supply high di/dt switching current
3 (Ground)Reference returnCommon return for internal circuitry, feedback network, and input/output capacitors; must connect to low-impedance ground plane
4 (Feedback)Voltage sense inputMonitors regulated output via resistor divider; internal 1.23 V reference sets regulation point; bias current ≤50 nA minimizes divider error
5 (ON/OFF)Shutdown controlLogic input: <1.3 V = ON, >1.3 V = OFF; draws ≤15 μA when high; can be tied to GND for always-on operation

Key Features

FeatureDesign Value
Integrated NPN switchEliminates need for external high-side transistor; saturation voltage ≤1.2 V at 1 A simplifies thermal design
Fixed-frequency oscillator150-kHz internal clock enables predictable EMI spectrum and consistent filter component sizing
TTL-compatible shutdownDirect interface with microcontroller GPIO without level-shifting; 85 μA standby current extends battery life
Internal compensationReduces external component count to just 4: input cap, output cap, inductor, and feedback divider
Thermal + current protectionSelf-limiting behavior under fault: current foldback + frequency reduction + thermal cutoff prevent destructive failure

Applications

Industrial Power RailsPoint-of-Load Conversion

Use Scenario: Generating stable 5 V or 12 V from 24 V factory bus for PLC I/O modules and sensor interfaces.

IC Role / Device Role / Timing Role: Primary step-down regulator providing isolated, regulated DC power to downstream logic and analog circuitry.

Use Value: Delivers 1 A at high efficiency (>82% at 12 VIN/5 VOUT) with minimal BOM count and no external compensation.

Use Scenario: Local 3.3 V rail generation on a dense MCU board where space and thermal dissipation are constrained.

IC Role / Device Role / Timing Role: Compact, self-contained buck converter placed near processor core or memory subsystem.

Use Value: Adjustable output allows precise 3.3 V setting; TO-220 package enables direct heatsinking to chassis or PCB copper pour.

Positive-to-Negative ConverterPreregulator for Linear Regulators

Use Scenario: Converting +12 V to –5 V for op-amp dual-rail supplies in instrumentation front-ends.

IC Role / Device Role / Timing Role: Inverting buck-boost topology using grounded feedback and bootstrapped ground pin.

Use Value: Enables bipolar supply generation with single IC; supports up to 1 A output with proper inductor selection (e.g., 68 µH).

Use Scenario: Reducing 24 V industrial input to 7 V before LDO stage to minimize LDO power dissipation.

IC Role / Device Role / Timing Role: High-efficiency preregulator lowering dropout voltage seen by downstream linear regulator.

Use Value: Achieves >90% efficiency at 25 VIN/12 VOUT, cutting heat generation vs. direct linear regulation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar buck regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2596T-ADJHigher 150-kHz frequency tolerance (±10%), lower 1.23 V reference drift (±1%), improved load regulation (±0.5% vs ±1%)Better suited for precision output requirements and tighter line/load regulation specsSelect LM2596T-ADJ when output stability over temperature and load is critical; same pinout and footprint
MP1584EN-LF-ZSync rectification, higher 1.5-MHz switching frequency, smaller external components, but requires external compensationPreferred for compact designs needing reduced inductor/capacitor size and higher efficiency at light loadsChoose MP1584EN-LF-Z for space-constrained boards; verify layout compatibility and compensation tuning

Compared with LM2595T-ADJ, LM2596T-ADJ offers tighter output tolerance and better regulation without changing PCB layout, while MP1584EN-LF-Z enables miniaturization and higher light-load efficiency at the cost of added design complexity.

Availability

LM2595T-ADJ is available at Aetrix Electronics and suitable for industrial automation, embedded power supplies, and point-of-load conversion requiring stable component supply, long-term lifecycle support, and traceable sourcing.

Supply support for LM2595T-ADJ includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management ICs, with decades of expertise in switching regulator design and manufacturing.

The LM2595 series belongs to TI's SIMPLE SWITCHER® family - engineered for ease of use in cost-sensitive, medium-power DC-DC applications where minimal external components and robust protection are essential.

FAQ

What is the minimum input voltage required for LM2595T-ADJ to regulate a 3.3 V output?

The LM2595T-ADJ requires a minimum input voltage of 4.5 V under recommended operating conditions. For a 3.3 V output, this provides sufficient headroom above the dropout-like requirement imposed by the switch saturation voltage (~1.2 V) and feedback overhead. Operation below 4.5 V may result in loss of regulation or intermittent shutdown.

How do I calculate the feedback resistor values for a target output voltage with LM2595T-ADJ?

Use the formula VOUT = 1.23 V × (1 + R1/R2), where R2 is typically 1.2 kΩ (to keep bias current error low), and R1 = R2 × ((VOUT / 1.23) − 1). For example, for 5 V output: R1 = 1200 × ((5 / 1.23) − 1) ≈ 3680 Ω. Standard 1% E96 values like 3.65 kΩ yield 4.99 V output. LM2595T-ADJ's 1.23 V reference has ±2% initial tolerance, so final accuracy depends on resistor tolerances.

Does LM2595T-ADJ require an external compensation network?

No, LM2595T-ADJ includes internal frequency compensation optimized for standard buck configurations with typical external components. No external compensation capacitor or resistor is needed - only four external parts: input capacitor, output capacitor, power inductor, and feedback resistor divider. This simplifies design and improves reliability compared to uncompensated controllers.

Can LM2595T-ADJ be used in a negative-output inverting configuration?

Yes, LM2595T-ADJ supports inverting operation by connecting its Ground pin to the negative output and referencing the Feedback pin to system ground. This configuration generates negative voltages (e.g., –5 V from +12 V) and is documented in TI's LM2595 datasheet Figure 18. Startup current is higher in this mode, so delayed start-up using the ON/OFF pin is recommended for stability.

What thermal considerations apply to LM2595T-ADJ in TO-220 package?

In TO-220 (NDH) package, LM2595T-ADJ has a junction-to-ambient thermal resistance (RθJA) of 50°C/W on a 0.5 in² 1-oz copper PCB. At 1 A load and 12 VIN/5 VOUT, power dissipation is ~1.2 W - resulting in ~60°C rise above ambient. No heatsink is needed below 50°C ambient for outputs <12 V; above that, a small heatsink or increased copper area is advised to maintain TJ <125°C.

LM2595T-ADJ Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
TO-220-5 Formed Leads
Packaging:
Tube
Product Status:
Obsolete
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Adjustable
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
40V
Voltage - Output (Min/Fixed):
1.2V
Voltage - Output (Max):
37V
Current - Output:
1A
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220-5

LM2595T-ADJ FAQ

1.How can I place an order for LM2595T-ADJ through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2595T-ADJ on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2595T-ADJ reliable?

The price and inventory of LM2595T-ADJ are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2595T-ADJ is usually 5 days.

3.What payment methods are accepted for LM2595T-ADJ?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2595T-ADJ transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2595T-ADJ?

LM2595T-ADJ orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2595T-ADJ order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2595T-ADJ?

For technical support, including LM2595T-ADJ datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2595T-ADJ requirements.

6.How does Aetrix verify that LM2595T-ADJ is sourced from the original manufacturer or authorized distributors?

All LM2595T-ADJ products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2595T-ADJ meets industry standards.

7.What is the process for return or replacement of LM2595T-ADJ?

All LM2595T-ADJ units undergo pre-shipment inspection (PSI). If there is an issue with LM2595T-ADJ, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2595T-ADJ part is unused and in its original packaging.

Return procedure for LM2595T-ADJ:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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