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Texas Instruments LM2596S-12/NOPB

Part No.:
LM2596S-12/NOPB
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
TO-263-6, D2PAK (5 Leads + Tab), TO-263BA
Datasheet:
AetrixLM2596S-12/NOPB.pdf
Description:
IC REG BUCK 12V 3A TO263
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:625

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Product details

Overview

LM2596S-12/NOPB from Texas Instruments is a monolithic 150-kHz nonsynchronous buck DC-DC converter delivering up to 3 A at a fixed 12-V output, with ±4% output voltage tolerance over line and load, input voltage range up to 40 V, and thermal shutdown/current-limit protection - used in industrial power supplies and embedded system rails.

For engineers reviewing the LM2596S-12/NOPB datasheet, LM2596S-12/NOPB pinout, LM2596S-12/NOPB application, or LM2596S-12/NOPB equivalent, key selection criteria include fixed 12-V output accuracy, TO-263-5 package thermal performance, ON/OFF logic control threshold (1.3 V), 80 μA standby current, and compatibility with standard off-the-shelf inductors.

Technical Context

The LM2596S-12/NOPB integrates a PWM controller, power switch, and internal frequency compensation into a single IC. It operates in continuous conduction mode by default, supports discontinuous mode at light loads, and uses external diode/inductor/capacitor for energy transfer - no synchronous rectification or external compensation required.

Its fixed 150-kHz oscillator enables predictable filter design with standard inductors; the ON/OFF pin provides TTL-compatible shutdown with 1.3-V threshold and 80-μA standby current; thermal shutdown activates at 150°C junction temperature, and current limiting engages at 3.6–6.9 A peak switch current.

Key Specifications

Parameter Value and Actual Design Meaning
Output Voltage Fixed 12 V ±4% over –40°C to 125°C, 0.2–3 A load, 15–40 V input - ensures stable rail for microcontrollers and analog circuitry without feedback resistor network.
Input Voltage Range 4.5 V to 40 V - supports wide-input industrial and automotive battery-supplied systems without pre-regulation.
Max Output Current 3 A DC - sufficient for powering FPGA I/O banks, motor drivers, or multi-rail subsystems with margin.
Switching Frequency 150 kHz (±15%) - enables use of low-cost, high-saturation-current power inductors and reduces EMI filtering complexity vs. MHz-range converters.
Standby Quiescent Current 80 μA typical at VIN = 40 V - allows low-power shutdown mode in battery-backed or energy-sensitive applications.
Efficiency 90% typical at VIN = 25 V, IOUT = 3 A - minimizes thermal dissipation in enclosed enclosures without forced airflow.
Thermal Shutdown Activates at 150°C junction temperature - protects device during overload or poor heatsinking conditions.

Pinout & Package

LM2596S-12/NOPB is supplied in a 5-pin TO-263 (KTT) surface-mount package with exposed thermal pad; body size 10.10 mm × 8.89 mm; recommended PCB copper area ≥2.5 in² (1-oz) under tab for RθJA = 30°C/W.

Pin/Terminal Circuit Role Design Meaning
1 - VIN Positive input supply Accepts 4.5–40 V; requires local 100-μF low-ESR input capacitor to handle pulsed switching current and suppress transients.
2 - OUTPUT Internal power switch drain Swings between ~VIN − 1.4 V (ON) and ~−0.5 V (OFF); connects directly to catch diode anode and inductor - minimal copper area critical for EMI control.
3 - GND Circuit ground reference Common return for feedback, ON/OFF, and thermal pad; must be low-impedance connection to minimize noise coupling into control loop.
4 - FEEDBACK Voltage sense input Internally referenced to 1.23 V; unused in fixed-output versions - left unconnected per datasheet guidance.
5 - ON/OFF Logic-controlled enable TTL-compatible: <1.3 V = ON, >1.3 V = OFF; draws ≤15 μA when active; can be tied to GND for always-on operation.

Key Features

Feature Design Value
Fixed 12-V output with ±4% tolerance Eliminates external resistor divider, reducing BOM count and layout sensitivity while maintaining precision across temperature and load.
150-kHz fixed-frequency operation Enables predictable LC filter sizing using widely available, cost-optimized 33–100 μH power inductors with 3.5-A saturation rating.
TTL shutdown with 80-μA standby Supports low-power system sleep modes without auxiliary LDOs or discrete MOSFETs - ideal for remote sensors and portable instrumentation.
Integrated thermal and current limiting Provides self-protection during short-circuit, overtemperature, or startup surge without external sensing components or fault-handling logic.
TO-263-5 thermal pad design Allows direct thermal coupling to PCB copper plane for passive cooling - achieves 30°C/W RθJA with 2.5 in² 1-oz copper, avoiding heatsink requirement below 2 W dissipation.

Applications

Industrial Power Supply Embedded System Rail

Use Scenario: Converting 24-V DC bus to regulated 12-V rail for PLC I/O modules and sensor interfaces.

IC Role / Device Role / Timing Role: Primary step-down regulator providing isolated, low-noise 12-V supply with fast transient response to load steps.

Use Value: Delivers 3-A continuous current with 90% efficiency at 25-V input, minimizing heat buildup in DIN-rail mounted enclosures.

Use Scenario: Generating 12-V bias for op-amps, ADC references, and relay drivers in medical diagnostic equipment.

IC Role / Device Role / Timing Role: Fixed-output buck converter supplying clean, stable voltage independent of upstream supply ripple.

Use Value: ±4% output tolerance and excellent line regulation ensure consistent analog signal chain performance across varying input conditions.

Automotive Aftermarket Test & Measurement Equipment

Use Scenario: Regulating vehicle battery voltage (9–16 V) to stable 12-V for dash-mounted infotainment accessories.

IC Role / Device Role / Timing Role: Input-tolerant buck regulator handling cold-crank and load-dump transients via robust 40-V absolute max rating.

Use Value: Thermal shutdown and current limit protect against sustained overloads during accessory hot-plug events.

Use Scenario: Providing 12-V auxiliary rail for digital logic and analog front-end circuits in benchtop oscilloscopes and signal generators.

IC Role / Device Role / Timing Role: High-efficiency, low-quiescent converter enabling fanless operation and low standby power consumption.

Use Value: 80-μA shutdown current extends battery runtime in portable test instruments without compromising turn-on speed.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative Part Technical Difference Application Difference Selection Advice
LM2596T-12/LF03 Same electrical specs and pinout; TO-220-5 package with vertical lead form - higher RθJA (50°C/W) requires heatsink above 1.5 W dissipation. Suitable for through-hole prototyping or legacy board designs where surface-mount is not feasible. Select LM2596T-12/LF03 only when mechanical constraints mandate TO-220 mounting or manual assembly is preferred.
LMR51430RGER Synchronous 3-A buck with 500-kHz/1.1-MHz switching, 4.5–36-V input, adjustable output, and integrated FETs - no external diode required. Higher efficiency (>92%), smaller solution size, but requires feedback resistor network and more complex layout. Choose LMR51430RGER for new designs prioritizing efficiency, footprint, and thermal performance - not a drop-in replacement.

Compared with LM2596S-12/NOPB, LM2596T-12/LF03 offers identical regulation but demands heatsinking at lower power levels due to TO-220 thermal resistance, while LMR51430RGER delivers superior efficiency and integration at the cost of design complexity and loss of fixed-output simplicity.

Availability

LM2596S-12/NOPB is available at Aetrix Electronics and suitable for industrial power supplies, embedded system rails, and automotive aftermarket electronics requiring stable component supply, long-term lifecycle support, and traceable sourcing.

Supply support for LM2596S-12/NOPB includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management ICs, with decades of expertise in reliable, high-volume power conversion solutions.

The LM2596 series was designed for cost-sensitive, medium-power DC-DC conversion in industrial, consumer, and automotive applications - emphasizing simplicity, thermal robustness, and minimal external component count.

FAQ

What is the maximum input voltage rating for the LM2596S-12/NOPB?

The LM2596S-12/NOPB has an absolute maximum input voltage rating of 45 V, with recommended operating range up to 40 V. Exceeding 40 V continuously risks exceeding thermal limits or triggering overvoltage stress on internal components - sustained operation above 40 V is not advised even if within absolute max ratings.

Does the LM2596S-12/NOPB require external feedback resistors?

No, the LM2596S-12/NOPB is a fixed-output variant with internal resistor divider set to 12 V; the FEEDBACK pin (Pin 4) is not connected in normal operation and must remain unconnected per TI's datasheet guidance - adding external resistors would disrupt regulation.

Can the LM2596S-12/NOPB be used in an inverting configuration?

Yes, the LM2596S-12/NOPB supports inverting topologies (e.g., +24 V to –12 V) by bootstrapping the GND pin to the negative output, but requires additional diodes and modified startup sequencing; efficiency and current capability decrease versus buck mode, and ON/OFF control needs level shifting.

What is the thermal resistance (RθJA) of the LM2596S-12/NOPB in its TO-263 package?

For the LM2596S-12/NOPB in TO-263 (KTT) package, RθJA is 30°C/W when mounted on a double-sided PCB with 3 in² of 1-oz copper on the device side and ~16 in² on the opposite side - achieving this requires full thermal pad soldering and proper via stitching per TI layout guidelines.

Is the LM2596S-12/NOPB RoHS-compliant and lead-free?

Yes, the LM2596S-12/NOPB carries the /NOPB suffix indicating lead-free (Pb-free) and RoHS-compliant construction per Texas Instruments' packaging standards - verified in TI's official product change notices and material declarations.

LM2596S-12/NOPB Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
TO-263-6, D2PAK (5 Leads + Tab), TO-263BA
Packaging:
Tube
Product Status:
Active
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Fixed
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
40V
Voltage - Output (Min/Fixed):
12V
Voltage - Output (Max):
-
Current - Output:
3A
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
TO-263 (DDPAK-5)

LM2596S-12/NOPB FAQ

1.How can I place an order for LM2596S-12/NOPB through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2596S-12/NOPB on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2596S-12/NOPB reliable?

The price and inventory of LM2596S-12/NOPB are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2596S-12/NOPB is usually 5 days.

3.What payment methods are accepted for LM2596S-12/NOPB?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2596S-12/NOPB transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2596S-12/NOPB?

LM2596S-12/NOPB orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2596S-12/NOPB order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2596S-12/NOPB?

For technical support, including LM2596S-12/NOPB datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2596S-12/NOPB requirements.

6.How does Aetrix verify that LM2596S-12/NOPB is sourced from the original manufacturer or authorized distributors?

All LM2596S-12/NOPB products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2596S-12/NOPB meets industry standards.

7.What is the process for return or replacement of LM2596S-12/NOPB?

All LM2596S-12/NOPB units undergo pre-shipment inspection (PSI). If there is an issue with LM2596S-12/NOPB, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2596S-12/NOPB part is unused and in its original packaging.

Return procedure for LM2596S-12/NOPB:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

LM2596S-12/NOPB Tags

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