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Texas Instruments LM2596SX-ADJ/J7002158

Part No.:
LM2596SX-ADJ/J7002158
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
TO-263-6, D2PAK (5 Leads + Tab), TO-263BA
Datasheet:
AetrixLM2596SX-ADJ/J7002158.pdf
Description:
IC REG BUCK ADJ 3A TO263
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,915

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Product details

Overview

LM2596SX-ADJ/J7002158 from Texas Instruments is a nonsynchronous step-down DC-DC converter IC delivering up to 3 A output current with 150-kHz fixed-frequency switching, 1.2 V to 37 V adjustable output voltage (±4% tolerance), and input voltage support up to 40 V. It integrates internal frequency compensation and thermal/current protection, and is used in industrial power supplies requiring compact, low-component-count buck regulation.

For engineers reviewing the LM2596SX-ADJ/J7002158 datasheet, LM2596SX-ADJ/J7002158 pinout, LM2596SX-ADJ/J7002158 application, or LM2596SX-ADJ/J7002158 equivalent, key selection criteria include its TO-263-5 (KTT) package, feedback reference voltage of 1.23 V, 80 μA standby current, and compatibility with standard off-the-shelf inductors for rapid prototyping.

Technical Context

The LM2596SX-ADJ/J7002158 implements a monolithic buck topology with an integrated N-channel MOSFET switch, fixed 150-kHz oscillator, and internal error amplifier. Its feedback loop senses output voltage via a resistive divider connected to the FB pin, referencing 1.23 V nominal.

It supports TTL-compatible ON/OFF control with 1.3 V logic threshold, delivers 73% efficiency at 12 VIN/3 VOUT/3 A, and features two-stage current limiting plus thermal shutdown-enabling robust operation under overload and high ambient temperature conditions.

Key Specifications

Parameter Value and Actual Design Meaning
Output Current 3 A continuous - supports mid-power industrial loads without external current boosting
Input Voltage Range 4.5 V to 40 V - accommodates wide-input 12/24/36 V systems with margin for transients
Feedback Reference 1.23 V ±20 mV - sets output via external resistor divider; enables precise 1.2–37 V adjustment
Switching Frequency 150 kHz (±15%) - balances EMI, inductor size, and efficiency; avoids AM radio band
Quiescent Current 80 μA typical in shutdown - minimizes system standby power in battery-backed applications
Thermal Protection Junction shutdown at 150 °C - prevents damage during sustained overload or poor heatsinking
Current Limit 3.6–6.9 A peak - provides overcurrent foldback and safe short-circuit response

Pinout & Package

LM2596SX-ADJ/J7002158 is packaged in a 5-pin TO-263 (KTT) surface-mount package with exposed thermal pad, measuring 10.10 mm × 8.89 mm. The tab is electrically connected to Pin 3 (Ground) and must be soldered to PCB copper for thermal performance.

Pin/Terminal Circuit Role Design Meaning
1 - VIN Power Input Accepts 4.5–40 V DC; requires local 100-μF low-ESR input capacitor to suppress switching transients
2 - OUTPUT Switch Node Drives external catch diode and inductor; high dv/dt node - minimize PCB trace area to reduce EMI
3 - GND Power & Signal Ground Common return for input/output paths and feedback network; connect thermal pad directly here
4 - FEEDBACK Regulation Sense High-impedance input (50 nA bias); connects to resistor divider from VOUT to set 1.23 V reference
5 - ON/OFF Digital Control TTL-compatible enable: <1.3 V = ON, >1.3 V = OFF; 80 μA standby draw when pulled high

Key Features

Feature Design Value
Integrated Power Switch Monolithic N-MOSFET with 1.4 V saturation at 3 A - eliminates external switch and simplifies layout
Fixed-Frequency Oscillator 150-kHz internal clock - enables predictable filter design and consistent EMI profile across units
Self-Contained Compensation No external compensation components required - reduces BOM count and design iteration time
Robust Protection Suite Thermal shutdown + peak current limiting + undervoltage lockout - ensures fault resilience without external circuitry
Standard Inductor Compatibility Works with off-the-shelf 33–100 μH shielded power inductors - accelerates prototype validation

Applications

Industrial Power Supply Point-of-Load Converter

Use Scenario: Providing regulated 5 V or 12 V from unregulated 24 V rail in PLC I/O modules.

IC Role / Device Role / Timing Role: Primary step-down regulator delivering 3 A to microcontroller, sensors, and interface ICs.

Use Value: High efficiency (≥80% at 12 VIN/5 VOUT) reduces thermal load in sealed enclosures.

Use Scenario: Generating 3.3 V for FPGA core logic from a 12 V intermediate bus in test equipment.

IC Role / Device Role / Timing Role: Adjustable-output buck converter configured for 3.3 V with tight line/load regulation.

Use Value: ±4% output tolerance and 150-kHz switching enable stable digital supply with minimal output capacitance.

Home Theater Power Module Grid Infrastructure Monitoring Unit

Use Scenario: Converting 36 V DC from PoE++ or wall adapter to 12 V for audio amplifiers and DACs.

IC Role / Device Role / Timing Role: High-input-voltage buck regulator handling transient surges up to 40 V.

Use Value: 40 V absolute max input rating and thermal shutdown protect against field-induced overvoltage events.

Use Scenario: Powering RTU telemetry circuits in outdoor substations with wide ambient temperature range.

IC Role / Device Role / Timing Role: Industrial-grade DC-DC converter operating from –40°C to +125°C junction.

Use Value: Guaranteed operation across full temperature range with no derating below 3 A up to 105°C ambient.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative Part Technical Difference Application Difference Selection Advice
LM2596T-ADJ TO-220-5 (NDH) through-hole package; identical electrical specs and pinout Requires wave soldering or manual assembly; less suitable for automated SMT lines Select when mechanical mounting or heatsink accessibility prioritizes through-hole over surface-mount
LMR51430RNXR Synchronous buck, 500 kHz/1.1 MHz, 3 A, 4.5–36 V input, integrated FETs, smaller 2-mm × 2-mm WSON Higher efficiency (>90%), lower EMI, but requires external compensation and more complex layout Choose for new designs needing higher density, better light-load efficiency, or tighter thermal constraints

Compared with LM2596SX-ADJ/J7002158, LM2596T-ADJ offers identical regulation performance in a through-hole form factor, while LMR51430RNXR delivers synchronous efficiency and frequency flexibility at the cost of increased design complexity and reduced input voltage headroom.

Availability

LM2596SX-ADJ/J7002158 is available at Aetrix Electronics and suitable for industrial power supplies, point-of-load converters, and grid infrastructure monitoring units requiring stable component supply and long-term manufacturability.

Supply support for LM2596SX-ADJ/J7002158 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of experience in high-reliability power conversion solutions.

The LM2596SX-ADJ/J7002158 belongs to TI's SIMPLE SWITCHER® family-designed specifically for cost-sensitive, medium-power DC-DC applications where ease of use, minimal external components, and ruggedness outweigh advanced feature requirements.

FAQ

What is the maximum input voltage rating for LM2596SX-ADJ/J7002158?

The LM2596SX-ADJ/J7002158 has an absolute maximum input voltage rating of 45 V, with recommended operating range up to 40 V. Exceeding 40 V may trigger internal protection or reduce reliability; operation above 45 V risks permanent damage. The device maintains regulation and protection functionality across its full 4.5–40 V operating range, making it suitable for 24 V and 36 V industrial rails with transient margin.

How does the feedback pin (Pin 4) function in LM2596SX-ADJ/J7002158?

The feedback pin (Pin 4) of LM2596SX-ADJ/J7002158 senses the output voltage via a resistive divider and compares it to an internal 1.23 V reference. With only 50 nA typical bias current, it enables high-impedance divider networks. For example, using 1.2 kΩ and 10 kΩ resistors sets VOUT ≈ 11.5 V. This architecture allows precise 1.2–37 V output adjustment while maintaining ±4% accuracy over line, load, and temperature.

Can LM2596SX-ADJ/J7002158 be used in an inverting configuration?

Yes, LM2596SX-ADJ/J7002158 supports inverting regulator topologies by reconfiguring ground and feedback connections, as documented in TI's SNVS124G datasheet Figure 8-5. In this mode, it generates negative outputs (e.g., –5 V from +12 V) with proper diode isolation and inductor selection. However, startup current peaks exceed 4 A, requiring delayed start-up circuitry and careful input capacitor sizing-distinct from standard buck operation.

What thermal management is required for LM2596SX-ADJ/J7002158 at full 3-A load?

At 3 A continuous load and 12 VIN/5 VOUT, LM2596SX-ADJ/J7002158 dissipates ~2.1 W. With its TO-263-5 (KTT) package, thermal resistance is 30°C/W with 2.5 in² copper on one side or 20°C/W with double-sided copper. To maintain ≤125°C junction temperature, ≥1.5 in² of 1-oz copper connected to the thermal pad is mandatory; adding a small heatsink or forced airflow further improves margin in enclosed environments.

Is LM2596SX-ADJ/J7002158 RoHS-compliant and lead-free?

Yes, LM2596SX-ADJ/J7002158 is RoHS-compliant and lead-free per TI's official packaging documentation. It meets JEDEC J-STD-020 moisture sensitivity level (MSL) 3 and is qualified for Pb-free reflow soldering profiles with peak temperatures up to 260°C. The TO-263-5 (KTT) package uses matte tin plating and complies with EU Directive 2011/65/EU and China RoHS II.

LM2596SX-ADJ/J7002158 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
TO-263-6, D2PAK (5 Leads + Tab), TO-263BA
Packaging:
Bulk
Product Status:
Active
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Adjustable
Number of Outputs:
1
Voltage - Input (Min):
4.5V
Voltage - Input (Max):
40V
Voltage - Output (Min/Fixed):
1.2V
Voltage - Output (Max):
37V
Current - Output:
3A
Frequency - Switching:
150kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
TO-263 (DDPAK-5)

LM2596SX-ADJ/J7002158 FAQ

1.How can I place an order for LM2596SX-ADJ/J7002158 through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2596SX-ADJ/J7002158 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2596SX-ADJ/J7002158 reliable?

The price and inventory of LM2596SX-ADJ/J7002158 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2596SX-ADJ/J7002158 is usually 5 days.

3.What payment methods are accepted for LM2596SX-ADJ/J7002158?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2596SX-ADJ/J7002158 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2596SX-ADJ/J7002158?

LM2596SX-ADJ/J7002158 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2596SX-ADJ/J7002158 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2596SX-ADJ/J7002158?

For technical support, including LM2596SX-ADJ/J7002158 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2596SX-ADJ/J7002158 requirements.

6.How does Aetrix verify that LM2596SX-ADJ/J7002158 is sourced from the original manufacturer or authorized distributors?

All LM2596SX-ADJ/J7002158 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2596SX-ADJ/J7002158 meets industry standards.

7.What is the process for return or replacement of LM2596SX-ADJ/J7002158?

All LM2596SX-ADJ/J7002158 units undergo pre-shipment inspection (PSI). If there is an issue with LM2596SX-ADJ/J7002158, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2596SX-ADJ/J7002158 part is unused and in its original packaging.

Return procedure for LM2596SX-ADJ/J7002158:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

LM2596SX-ADJ/J7002158 Tags

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