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Texas Instruments LM2678S-ADJ/NOPB

Part No.:
LM2678S-ADJ/NOPB
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
TO-263-8, D2PAK (7 Leads + Tab), TO-263CA
Datasheet:
AetrixLM2678S-ADJ/NOPB.pdf
Description:
IC REG BUCK ADJ 5A TO263
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:853

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Product details

Overview

LM2678S-ADJ/NOPB from Texas Instruments is a monolithic step-down (buck) DC-DC switching regulator with 5A output capability, 8V–40V input range, and adjustable output (1.2V–37V). It integrates a 120mΩ DMOS high-side switch, 260kHz fixed-frequency oscillator, and ±2% output voltage tolerance over full line/load/temperature. Used in industrial power supplies requiring high-efficiency (>90%) preregulation.

For engineers reviewing the LM2678S-ADJ/NOPB datasheet, LM2678S-ADJ/NOPB pinout, LM2678S-ADJ/NOPB application, or LM2678S-ADJ/NOPB equivalent, key selection criteria include its 5A continuous output, thermal shutdown protection, ON/OFF control interface, and compatibility with standard off-the-shelf inductors and Schottky diodes per TI's SIMPLE SWITCHER design methodology.

Technical Context

The LM2678S-ADJ/NOPB implements a voltage-mode PWM buck controller with internal 260kHz oscillator and integrated 120mΩ DMOS high-side switch. Feedback is sensed at the FB pin using an external resistor divider to set output voltage between 1.2V and 37V, with VFB = 1.21V (±1.1%) over –40°C to 125°C.

It operates in continuous conduction mode (CCM) up to 5A load, supports shutdown via ON/OFF pin (threshold 1.4V), and delivers 50μA standby current when disabled. Thermal shutdown and cycle-by-cycle current limiting (6.1A–8.75A) provide robust fault protection across its –40°C to 125°C junction temperature range.

Key Specifications

ParameterValue and Actual Design Meaning
Output Current5A continuous - supports high-power loads without external current boosting.
Input Voltage Range8V to 40V - enables direct use with 12V/24V industrial rails and battery systems.
Output Voltage Range1.2V to 37V adjustable - configured via external resistor divider on FB pin.
Switch RDS(ON)0.12Ω typical at 25°C - minimizes conduction loss for >90% efficiency at full load.
Oscillator Frequency260kHz fixed - enables use of compact, low-cost off-the-shelf inductors (e.g., 10µH).
Feedback Voltage1.21V ±1.1% - sets precise output regulation accuracy independent of input/load variation.
Standby Current50µA max - allows low-power system sleep modes without auxiliary LDOs.
Thermal ShutdownActive above 160°C junction - protects against sustained overload or poor heatsinking.

Pinout & Package

LM2678S-ADJ/NOPB is supplied in the KTW (TO-263-7) package: 10.1mm × 15.24mm thermally enhanced surface-mount outline with exposed DAP (die attach paddle) tied to GND for optimal thermal performance.

Pin/TerminalCircuit RoleDesign Meaning
1 (SW)Switch OutputDrain node of internal DMOS FET; connects to inductor and cathode of external Schottky diode - high dv/dt node requiring careful layout.
2 (IN)Input SupplyMain power input (8–40V); must be bypassed with low-ESR capacitor placed adjacent to pin to minimize switching noise coupling.
3 (CB)Bootstrap CapacitorConnects to SW via 100nF ceramic capacitor to generate gate drive voltage >VIN for full FET enhancement.
4 (GND)Power GroundPrimary return path for input/output capacitors and IC ground; requires low-inductance connection to DAP and system ground plane.
5 (NC)No ConnectInternally unconnected; must remain floating - no routing or soldering allowed.
6 (FB)Feedback InputSenses output voltage via external resistor divider; high-impedance (85nA bias) node sensitive to EMI - keep trace short and away from SW node.
7 (ON/OFF)Enable ControlLogic-level shutdown input; <0.8V disables regulator (50µA ISTBY), >1.4V enables operation; internal 20µA pull-up allows open-circuit enable.

Key Features

FeatureDesign Value
Integrated 120mΩ DMOS SwitchEliminates need for external high-current MOSFET and driver, reducing BOM count and PCB area.
260kHz Fixed-Frequency PWMEnables predictable EMI filtering and consistent inductor sizing across designs using TI-recommended parts.
±2% Output ToleranceGuarantees stable output under full line (8–40V), load (0–5A), and temperature (–40°C to 125°C) conditions without trimming.
ON/OFF Pin with 50µA StandbySupports system-level power sequencing and low-quiescent-power sleep states without external logic or regulators.
Built-in ProtectionIncludes thermal shutdown, cycle-by-cycle current limit (6.1–8.75A), and safe SOA operation - reduces need for external fault monitoring.
SIMPLE SWITCHER® Design SupportCompatible with WEBENCH® Power Designer for automated component selection, schematic generation, and performance simulation.

Applications

Industrial Power PreregulatorBattery Charger Front-End

Use Scenario: Preconditioning 24V bus to 5V/3.3V for downstream digital logic and analog circuitry in PLCs and motor drives.

IC Role / Device Role / Timing Role: Primary buck converter providing regulated intermediate rail with high efficiency and fast transient response.

Use Value: Delivers 5A at >90% efficiency across wide input range, reducing heat sink requirements and enabling compact enclosure designs.

Use Scenario: Generating constant-current/constant-voltage charging profiles for 12V lead-acid or LiFePO4 battery banks from variable solar or AC/DC sources.

IC Role / Device Role / Timing Role: Adjustable-output buck controller regulating charge voltage (e.g., 14.4V) and current via feedback loop configuration.

Use Value: Adjustable VOUT (1.2–37V) and precise ±2% regulation ensure accurate battery voltage setpoints and long-term state-of-charge stability.

High-Efficiency DC-DC ModuleEmbedded System Power Supply

Use Scenario: Integration into DIN-rail mountable 24V-to-5V/12V modules for factory automation sensors and I/O interfaces.

IC Role / Device Role / Timing Role: Core power conversion element in self-contained, thermally optimized module with minimal external components.

Use Value: TO-263-7 package with exposed DAP enables >35°C/W thermal resistance on 1 oz. copper, supporting 5A continuous without forced air.

Use Scenario: Local point-of-load regulation for FPGA, microcontroller, or DSP cores requiring clean, stable 1.8V or 2.5V rails from a 12V backplane.

IC Role / Device Role / Timing Role: High-current buck regulator delivering tightly regulated output with low ripple (<20mV) and fast load-step response.

Use Value: 260kHz switching frequency and internal compensation allow stable operation with low-ESR ceramic output capacitors, minimizing board space.

Equivalent & Alternatives

The following parts are listed as comparable options for similar buck regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2596S-ADJ/NOPB3A output, 150kHz switching, higher RDS(ON) (0.22Ω), wider VIN (4.5–40V)Limited to ≤3A loads; lower efficiency at 5A due to higher conduction loss and reduced thermal headroom.Select when cost sensitivity outweighs current requirement, or when lower EMI at 150kHz is prioritized over peak output capability.
TPS54560DGQ5A synchronous buck, 100V max VIN, 2.5–60V input, integrated high/low-side FETs, 3.5–600kHz adjustable frequencySupports higher input voltages and offers programmable frequency; requires external compensation but provides tighter VOUT accuracy (±1%).Select for ultra-wide input (e.g., automotive transients) or where synchronous rectification improves light-load efficiency and eliminates catch diode.

Compared with LM2678S-ADJ/NOPB, LM2596S-ADJ/NOPB trades 2A output capacity and thermal margin for lower cost and simpler magnetics, while TPS54560DGQ extends input voltage range and adds synchronous operation at the expense of increased design complexity and external compensation requirements.

Availability

LM2678S-ADJ/NOPB is available at Aetrix Electronics and suitable for industrial power supplies, battery charging systems, and embedded DC-DC conversion requiring stable component supply, long-term lifecycle support, and traceable sourcing.

Supply support for LM2678S-ADJ/NOPB includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of experience in high-reliability power conversion ICs.

The LM2678 series belongs to TI's SIMPLE SWITCHER® family - designed specifically to simplify high-efficiency buck regulator implementation using minimal external components and industry-standard passives.

FAQ

What is the maximum output current supported by the LM2678S-ADJ/NOPB?

The LM2678S-ADJ/NOPB is rated for 5A continuous output current under recommended operating conditions (TJ ≤ 125°C, adequate PCB copper area). Its internal current limit is 6.1A minimum at 25°C, derating to 5.75A at –40°C to 125°C. Sustained 5A operation requires proper thermal management using the TO-263-7 package's exposed DAP connected to a ≥1 oz. copper ground plane.

Does the LM2678S-ADJ/NOPB require an external catch diode?

Yes, the LM2678S-ADJ/NOPB requires an external Schottky diode connected from the SW pin (Pin 1) to GND. This diode provides the freewheeling path for inductor current during the switch OFF period. TI recommends low-forward-voltage, high-current Schottky diodes (e.g., 3A–5A rating) with <0.5V VF to maintain high efficiency - the LM2678S-ADJ/NOPB does not integrate synchronous rectification.

How is the output voltage set on the LM2678S-ADJ/NOPB?

The output voltage of the LM2678S-ADJ/NOPB is set using a resistor divider from VOUT to GND, with the midpoint connected to the FB pin (Pin 6). The device regulates to maintain 1.21V at FB, so VOUT = 1.21V × (1 + R1/R2). For example, R1 = 10kΩ and R2 = 1.3kΩ yields ~10.5V. The datasheet specifies VFB tolerance as ±1.1% over temperature, ensuring tight output accuracy.

What thermal considerations apply to the LM2678S-ADJ/NOPB in TO-263-7 (KTW) package?

In the KTW package, the LM2678S-ADJ/NOPB achieves RθJA ≈ 35°C/W with 0.4896 in² (3.6× package area) of 1 oz. copper, and 26°C/W with 1.0064 in² (7.4× package area). The exposed DAP (Pin 4) must be soldered to a solid ground plane with multiple thermal vias. Junction temperature must stay ≤125°C; exceeding this triggers thermal shutdown. Layout must minimize trace inductance on IN, SW, and GND paths to reduce switching losses and EMI.

Can the LM2678S-ADJ/NOPB be synchronized to an external clock?

No, the LM2678S-ADJ/NOPB uses an internal fixed-frequency 260kHz oscillator and does not support external clock synchronization. Its timing is fully self-contained, with oscillator frequency tolerance specified as ±11% over temperature. For designs requiring frequency coordination (e.g., to avoid beat frequencies), alternative regulators such as the TPS54560DGQ or LM5115 must be selected.

LM2678S-ADJ/NOPB Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
TO-263-8, D2PAK (7 Leads + Tab), TO-263CA
Packaging:
Tube
Product Status:
Active
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Adjustable
Number of Outputs:
1
Voltage - Input (Min):
8V
Voltage - Input (Max):
40V
Voltage - Output (Min/Fixed):
1.21V
Voltage - Output (Max):
37V
Current - Output:
5A
Frequency - Switching:
260kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
TO-263 (DDPAK-7)

LM2678S-ADJ/NOPB FAQ

1.How can I place an order for LM2678S-ADJ/NOPB through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2678S-ADJ/NOPB on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2678S-ADJ/NOPB reliable?

The price and inventory of LM2678S-ADJ/NOPB are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2678S-ADJ/NOPB is usually 5 days.

3.What payment methods are accepted for LM2678S-ADJ/NOPB?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2678S-ADJ/NOPB transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2678S-ADJ/NOPB?

LM2678S-ADJ/NOPB orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2678S-ADJ/NOPB order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2678S-ADJ/NOPB?

For technical support, including LM2678S-ADJ/NOPB datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2678S-ADJ/NOPB requirements.

6.How does Aetrix verify that LM2678S-ADJ/NOPB is sourced from the original manufacturer or authorized distributors?

All LM2678S-ADJ/NOPB products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2678S-ADJ/NOPB meets industry standards.

7.What is the process for return or replacement of LM2678S-ADJ/NOPB?

All LM2678S-ADJ/NOPB units undergo pre-shipment inspection (PSI). If there is an issue with LM2678S-ADJ/NOPB, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2678S-ADJ/NOPB part is unused and in its original packaging.

Return procedure for LM2678S-ADJ/NOPB:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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