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Texas Instruments LM2678SX-5.0

Part No.:
LM2678SX-5.0
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
TO-263-8, D2PAK (7 Leads + Tab), TO-263CA
Datasheet:
AetrixLM2678SX-5.0.pdf
Description:
IC REG BUCK 5V 5A TO263
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,642

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Product details

Overview

LM2678SX-5.0 from Texas Instruments is a monolithic step-down (buck) DC/DC switching regulator delivering up to 5 A output current with fixed 5 V output, 8 V–40 V input range, 260 kHz fixed-frequency operation, and ±2% output voltage tolerance over full line/load/temperature. It integrates a 120 mΩ DMOS high-side switch and supports efficient system preregulation in industrial power supplies.

For engineers reviewing the LM2678SX-5.0 datasheet, LM2678SX-5.0 pinout, LM2678SX-5.0 application, or LM2678SX-5.0 equivalent, key selection criteria include its 5 A continuous load capability, 50 µA shutdown quiescent current, thermal shutdown protection, ON/OFF control interface, and compatibility with standard off-the-shelf inductors and Schottky diodes for rapid design implementation.

Technical Context

The LM2678SX-5.0 implements a voltage-mode PWM controller with a fixed 260 kHz oscillator and internal current-limit protection. Its DMOS high-side switch operates with 0.12 Ω typical RDS(ON) at 25°C, enabling >90% efficiency at full load under nominal conditions.

Feedback is internally configured for 5 V fixed output-pin 6 (FB) connects directly to VOUT, eliminating external resistors. The ON/OFF pin (pin 7) provides logic-level enable/disable control with 1.4 V threshold and 20 µA pull-up, supporting low-power standby states without external circuitry.

Key Specifications

ParameterValue and Actual Design Meaning
Output VoltageFixed 5.0 V ±2% over –40°C to 125°C junction temperature, 8–40 V input, 100 mA–5 A load
Max Output Current5 A continuous; current limit set to 6.1–8.3 A depending on temperature
Input Voltage Range8 V to 40 V DC - supports wide-range industrial and battery-derived inputs
Switching Frequency260 kHz ±11% - enables use of compact, standardized inductors and reduces EMI filtering burden
RDS(ON)0.12 Ω typical at 25°C - minimizes conduction loss and thermal rise at full load
Quiescent Current6 mA typical in active mode; 50 µA max in shutdown - enables low-power standby in battery systems
Efficiency84% typical at 12 VIN, 5 AOUT - achieved via low-RDS(ON) switch and optimized gate drive

Pinout & Package

LM2678SX-5.0 is supplied in the KTW (TO-263-7) package: thermally enhanced 7-pin surface-mount variant with exposed DAP (die attach pad) tied to GND for improved heat dissipation. Package dimensions: 10.1 mm × 15.24 mm.

Pin/TerminalCircuit RoleDesign Meaning
1 (SW)Switch outputDrain node of internal high-side DMOS FET; connects to inductor and cathode of external Schottky diode - carries high dv/dt switching waveform
2 (VIN)Input supplyMain power input (8–40 V); requires low-ESR bypass capacitor placed adjacent to minimize high-frequency loop inductance
3 (CB)Bootstrap capacitorConnects to SW via 100 nF ceramic capacitor to generate gate drive voltage above VIN for full FET enhancement
4 (GND)Power groundPrimary return path for input/output capacitors and internal circuitry; must be connected to large copper area for thermal and noise control
5 (NC)No connectInternally unconnected; electrically isolated - no routing or termination required
6 (FB)Feedback senseInternally tied to 5 V reference; direct connection to output capacitor ensures precise regulation without external divider
7 (ON/OFF)Enable controlLogic-compatible input: ≥1.4 V enables regulation; ≤0.8 V disables with 50 µA standby draw; internal 20 µA pull-up simplifies interface

Key Features

FeatureDesign Value
Integrated 120 mΩ DMOS switchEliminates need for external high-current MOSFET and driver, reducing BOM count and layout complexity
Fixed 5 V output configurationRemoves feedback resistor network, improving accuracy, stability, and production consistency vs adjustable variants
260 kHz fixed-frequency PWMEnables predictable EMI spectrum and consistent selection of low-cost, widely available inductors (e.g., Renco, Pulse, Coilcraft)
Thermal shutdown + current limitingProvides autonomous fault protection during overload, short-circuit, or inadequate heatsinking - no external monitoring needed
50 µA shutdown quiescent currentSupports energy-sensitive applications like battery-backed systems or always-on controllers requiring ultra-low standby power

Applications

Industrial Power PreregulatorBattery Charger Front-End

Use Scenario: Preconditioning 24 V or 36 V battery bus to stable 5 V for downstream logic and communication ICs in motor drives or PLC modules.

IC Role / Device Role / Timing Role: Primary buck converter providing regulated 5 V rail with high efficiency and thermal robustness across wide input transients.

Use Value: Delivers 5 A continuously at >84% efficiency, reducing heat sink requirements and enabling compact board-level power architecture.

Use Scenario: Generating clean 5 V auxiliary supply from variable-input battery charger circuits (e.g., 12–40 V input during CC/CV stages).

IC Role / Device Role / Timing Role: Fixed-output step-down regulator supplying isolated control logic, ADC references, and USB interface power.

Use Value: Maintains ±2% output accuracy across full temperature and load range, ensuring reliable microcontroller and sensor operation.

Embedded System Main RailHigh-Current FPGA I/O Supply

Use Scenario: Providing primary 5 V domain for ARM-based industrial controllers with multiple peripherals and Ethernet PHYs.

IC Role / Device Role / Timing Role: High-current DC/DC converter operating in continuous conduction mode with fast transient response to dynamic CPU loads.

Use Value: Achieves <100 µs load transient recovery (500 mA → 5 A), minimizing voltage droop and preventing logic glitches.

Use Scenario: Powering FPGA I/O banks requiring tightly regulated 5 V at up to 4 A peak current in test equipment or data acquisition systems.

IC Role / Device Role / Timing Role: Efficient, thermally managed power stage with integrated current limit and thermal shutdown for safe operation under partial-load faults.

Use Value: 0.12 Ω RDS(ON) limits power loss to <3 W at 5 A, enabling operation without forced air cooling in sealed enclosures.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM2596S-5.0Lower 3 A output rating; 150 kHz switching frequency; higher RDS(ON) (~0.22 Ω); TO-263-5 packageSuitable for lower-current designs (<3 A); less efficient at full load; requires larger inductor due to lower frequencySelect when cost sensitivity outweighs current/efficiency requirements and thermal margin is ample.
TPS54560BAdjustable output (0.8–60 V); 5.5 A rating; 100–2500 kHz programmable frequency; integrated soft-start; smaller 8-pin SOIC packageRequires external feedback resistors; better suited for designs needing flexibility or tighter EMI control via frequency tuningChoose when output voltage adjustability, programmable frequency, or enhanced protection features (UVLO, thermal foldback) are required.

Compared with LM2678SX-5.0, LM2596S-5.0 offers lower cost but reduced current capability and efficiency, while TPS54560B provides greater design flexibility and integration at the expense of fixed-output simplicity and pinout compatibility.

Availability

LM2678SX-5.0 is available at Aetrix Electronics and suitable for industrial power preregulators, battery charger front-ends, and embedded system main rails requiring stable component supply, long-term lifecycle support, and traceable sourcing.

Supply support for LM2678SX-5.0 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of expertise in high-reliability power conversion solutions.

The LM2678 series belongs to TI's SIMPLE SWITCHER® family - designed specifically for ease-of-use, minimal external component count, and rapid time-to-market in non-isolated DC/DC buck applications up to 5 A.

FAQ

What is the maximum input voltage rating for the LM2678SX-5.0?

The LM2678SX-5.0 has an absolute maximum input voltage rating of 45 V, with recommended operating range from 8 V to 40 V DC. Exceeding 40 V during normal operation risks violating recommended conditions and may accelerate parametric drift or reduce reliability. The device includes internal protection against transient overvoltage, but sustained operation above 40 V is not supported per datasheet specifications.

Does the LM2678SX-5.0 require external feedback resistors to set the output voltage?

No, the LM2678SX-5.0 does not require external feedback resistors. As a fixed 5 V output variant, it contains internal precision feedback divider circuitry. Pin 6 (FB) must be connected directly to the output capacitor terminal to close the regulation loop - no external components are needed for voltage setting, simplifying layout and improving accuracy versus adjustable versions.

How does the ON/OFF pin function on the LM2678SX-5.0?

The ON/OFF pin (pin 7) of the LM2678SX-5.0 enables logic-level control: applying ≥1.4 V turns the regulator on, while ≤0.8 V forces shutdown with only 50 µA quiescent current. An internal 20 µA pull-up allows simple operation by leaving the pin floating for always-on use. The pin tolerates up to 6 V and includes a 7 V Zener clamp to ground, making it robust against overvoltage during system sequencing.

What thermal performance can be expected from the LM2678SX-5.0 in the KTW package?

In the KTW (TO-263-7) package with appropriate PCB copper area, the LM2678SX-5.0 achieves RθJA of 35°C/W (with 0.4896 in² copper) or 26°C/W (with 1.0064 in² copper). At 5 A output and 12 V input, typical power dissipation is ~3.2 W - resulting in ~85°C junction rise above ambient with 35°C/W, well within the –40°C to 125°C operating range when mounted on ≥0.5 in² 1 oz. copper.

Which external components are mandatory for basic operation of the LM2678SX-5.0?

Four external components are mandatory: (1) input capacitor (low-ESR, ≥100 µF) placed adjacent to VIN and GND pins, (2) output capacitor (low-ESR, ≥400 µF) connected directly to VOUT and GND, (3) power inductor (e.g., 10 µH, rated ≥6 A), and (4) Schottky catch diode (e.g., 60 V, ≥6 A, low forward voltage). The bootstrap capacitor (100 nF) between CB and SW is also required for gate drive functionality.

LM2678SX-5.0 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
SIMPLE SWITCHER®
Package/Case:
TO-263-8, D2PAK (7 Leads + Tab), TO-263CA
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Fixed
Number of Outputs:
1
Voltage - Input (Min):
8V
Voltage - Input (Max):
40V
Voltage - Output (Min/Fixed):
5V
Voltage - Output (Max):
-
Current - Output:
5A
Frequency - Switching:
260kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
TO-263 (DDPAK-7)

LM2678SX-5.0 FAQ

1.How can I place an order for LM2678SX-5.0 through Aetrix?

Please submit a Request for Quotation (RFQ) for LM2678SX-5.0 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM2678SX-5.0 reliable?

The price and inventory of LM2678SX-5.0 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM2678SX-5.0 is usually 5 days.

3.What payment methods are accepted for LM2678SX-5.0?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM2678SX-5.0 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM2678SX-5.0?

LM2678SX-5.0 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM2678SX-5.0 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM2678SX-5.0?

For technical support, including LM2678SX-5.0 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM2678SX-5.0 requirements.

6.How does Aetrix verify that LM2678SX-5.0 is sourced from the original manufacturer or authorized distributors?

All LM2678SX-5.0 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM2678SX-5.0 meets industry standards.

7.What is the process for return or replacement of LM2678SX-5.0?

All LM2678SX-5.0 units undergo pre-shipment inspection (PSI). If there is an issue with LM2678SX-5.0, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM2678SX-5.0 part is unused and in its original packaging.

Return procedure for LM2678SX-5.0:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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