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Texas Instruments LM3404HVMAX

Part No.:
LM3404HVMAX
Manufacturer:
Texas Instruments
Category:
LED Drivers
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixLM3404HVMAX.pdf
Description:
IC LED DRIVER RGLTR PWM 1A 8SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,417

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Product details

Overview

LM3404HVMAX from Texas Instruments is a monolithic 1-A constant-current buck regulator IC designed for high-power LED driving, featuring integrated high-side N-channel MOSFET (RDS(on) = 0.75 Ω typ), 6–75 V input range, 200 mV current-sense threshold, hysteretic controlled-on-time architecture, and thermal shutdown at 165°C. It delivers stable LED current in automotive headlamps and industrial high-bay lighting.

For engineers reviewing the LM3404HVMAX datasheet, LM3404HVMAX pinout, LM3404HVMAX application, or LM3404HVMAX equivalent, key selection considerations include VIN range compatibility (up to 75 V), CS pin sensitivity (200 mV reference), RON-programmable on-time, PWM dimming support via DIM pin, and SO PowerPAD-8 thermal performance (RθJB = 24.5°C/W).

Technical Context

The LM3404HVMAX implements a controlled-on-time (COT) architecture combining hysteretic current sensing with an external resistor (RON)-programmed one-shot timer. Its CS comparator monitors voltage across RSNS to regulate valley inductor current, while BOOT-driven gate control enables high-side switching up to 75 V input.

It operates exclusively in continuous conduction mode (CCM), maintains constant switching frequency over input voltage variation when in steady state, and uses internal 7-V linear regulator (VCC) with undervoltage lockout (5.3 V) and bypass threshold (8.8 V) to power internal circuitry and bootstrap capacitor charging.

Key Specifications

ParameterValue and Actual Design Meaning
VIN Range6 V to 75 V - supports 24 V/48 V industrial rails and 12 V/24 V automotive systems with headroom for load dump transients.
Output Current1.2 A max (overtemperature-limited) - delivers sufficient drive for multi-chip LED modules without external current amplification.
CS Threshold200 mV ±6 mV - sets LED current as IF = 0.2 V / RSNS; low tolerance enables ±3% current accuracy with 1% sense resistor.
RDS(on)0.75 Ω typ at ISW = 200 mA - limits conduction loss to <120 mW at 1 A, enabling compact thermal design in SO PowerPAD-8 package.
Thermal Shutdown165°C with 25°C hysteresis - protects die during sustained overload or poor PCB heatsinking; automatic recovery after cooldown.
Switching FrequencyProgrammable via RON; e.g., 200 kΩ yields ~350 kHz at VIN = 70 V - balances EMI, inductor size, and efficiency for LED driver layout.
PWM DimmingTTL-compatible DIM pin (VIL = 0.8 V, VIH = 2.2 V) with 75 µA internal pullup - eliminates external biasing; supports >100 Hz dimming without flicker.

Pinout & Package

LM3404HVMAX is housed in an 8-pin SO PowerPAD™ package (3.90 mm × 4.89 mm) with exposed thermal pad (DAP) requiring direct connection to PCB ground plane via ≥4 vias for optimal thermal performance (RθJB = 24.5°C/W).

Pin/TerminalCircuit RoleDesign Meaning
SWSwitch nodeConnects to inductor and Schottky diode anode; carries full switching current and high dv/dt - requires short, low-inductance trace.
BOOTBootstrap supplyDrives high-side MOSFET gate; requires 10-nF ceramic capacitor to SW - critical for gate drive integrity above 42 V input.
DIMPWM dimming inputTTL-level logic control; low = disable LED current, high = enable; internal 75-µA pullup ensures default-on operation.
GNDPower and signal groundReference for CS, RON, DIM, and VCC; must be low-impedance connection to DAP and system ground plane.
CSCurrent sense feedbackMonitors voltage across RSNS; 200-mV threshold sets IF; sensitive node - route away from noise sources.
RONOn-time programmingResistor from RON to VIN sets tON; determines switching frequency and minimum output voltage capability.
VCCInternal bias supply7-V regulated output; bypass with ≥0.1-µF X5R/X7R ceramic capacitor close to pin - powers gate driver and logic.
VINMain input supply6–75 V DC input; supplies both power stage and internal LDO; connects to CIN and RON resistor.

Key Features

FeatureDesign Value
Integrated 1.5-A peak MOSFETEliminates external switch and associated gate drive complexity; RDS(on) optimized for 1-A continuous LED current with margin.
No loop compensation requiredHysteretic COT control removes need for external compensation network - simplifies design, improves transient response to LED string changes.
Supports capacitor-less outputLeverages inherent current-regulation stability - enables ultra-compact designs with only inductor and LED string, no CO needed.
Separate PWM dimming & shutdownDIM pin controls light output; RON grounding enables ultra-low-IQ (<180 µA) shutdown - supports energy-efficient standby modes.
Open-LED protectionCS comparator disables switch if VSNS drops below 200 mV (open-circuit condition); prevents uncontrolled VO rise beyond VO(MAX).

Applications

Automotive HeadlampsIndustrial High-Bay Lighting

Use Scenario: Driving 3–5 high-power white LEDs in series from 12 V or 24 V vehicle battery with load-dump immunity.

IC Role / Device Role / Timing Role: Constant-current buck controller regulating LED current at 700 mA–1 A; provides PWM dimming for adaptive driving beam control.

Use Value: 75 V VIN rating withstands ISO 7637-2 pulse 5a (load dump); thermal shutdown prevents failure during hood-close thermal stress.

Use Scenario: Powering 12–24 V LED arrays in warehouse ceiling fixtures using 48 V DC distribution bus.

IC Role / Device Role / Timing Role: Primary current regulator in isolated or non-isolated LED driver stage; supports analog + PWM hybrid dimming via DIM and CS bias modulation.

Use Value: SO PowerPAD package achieves 24.5°C/W junction-to-board resistance - sustains 1 A output at 70°C ambient without heatsink.

Streetlight LED DriversUV-C Disinfection Modules

Use Scenario: Outdoor LED streetlight with wide-input-range requirement (12–56 V) due to solar/battery or PoE++ input.

IC Role / Device Role / Timing Role: Core buck current source controlling multi-string parallel LED configuration; RON sets ~250 kHz switching for EMI compliance.

Use Value: 6–75 V input range covers full PoE++ (57 V) and 48 V telecom rectifier outputs; cycle-by-cycle current limit prevents single-string failure propagation.

Use Scenario: Driving high-voltage UV-C LED strings (VF ≈ 36 V per chip) requiring precise current regulation and thermal derating.

IC Role / Device Role / Timing Role: Constant-current source with tight 200 mV CS threshold enabling ±2% current accuracy; thermal shutdown protects against quartz sleeve overheating.

Use Value: 165°C thermal shutdown with 25°C hysteresis allows safe operation near UV-C LED maximum case temperature (150°C).

Equivalent & Alternatives

The following parts are listed as comparable options for similar constant-current LED driver applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM3404MAXLower VIN max (42 V vs 75 V); identical pinout, package, and functional block diagram.Not suitable for 48 V+ or automotive load-dump environments; limited to 24 V industrial and general lighting.Select LM3404MAX only when input never exceeds 42 V and cost optimization is prioritized over voltage margin.
MPQ4425HGQ-P40 V max VIN; integrated current sense amplifier; requires external compensation; 3.5 A switch current rating.Better suited for higher-current (>1.2 A), lower-input applications; lacks open-LED protection and capacitor-less operation.Choose MPQ4425HGQ-P when >1.2 A output or programmable current limit is required, accepting added BOM count and layout complexity.

Compared with LM3404MAX and MPQ4425HGQ-P, LM3404HVMAX uniquely combines 75 V input tolerance, capacitor-less operation, and integrated open-LED protection in a thermally enhanced SO PowerPAD package - making it optimal for ruggedized, space-constrained LED drivers where reliability under overvoltage stress is critical.

Availability

LM3404HVMAX is available at Aetrix Electronics and suitable for automotive lighting, industrial high-bay fixtures, and outdoor streetlight systems requiring stable component supply, long-term manufacturability, and AEC-Q100 alignment (design-qualified).

Supply support for LM3404HVMAX includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor company headquartered in Dallas, Texas, delivering analog and embedded processing solutions across industrial, automotive, and personal electronics markets.

The LM3404HVMAX belongs to TI's LED Driver product line, engineered specifically for high-reliability, high-efficiency constant-current regulation in demanding lighting applications - emphasizing input voltage robustness, thermal resilience, and minimal external component count.

FAQ

What is the maximum input voltage rating for LM3404HVMAX?

The LM3404HVMAX has an absolute maximum input voltage (VIN to GND) rating of 76 V, with recommended operating range from 6 V to 75 V. This 75 V upper limit enables use in 48 V industrial systems and automotive applications subject to ISO 7637-2 load-dump transients. Exceeding 76 V risks permanent damage per Absolute Maximum Ratings table in the SNVS465G datasheet.

How does the LM3404HVMAX achieve constant LED current without external compensation?

The LM3404HVMAX uses a controlled-on-time (COT) hysteretic architecture: the CS pin compares sensed voltage across RSNS to a 200-mV internal reference, triggering a fixed-duration on-pulse set by RON and VIN. This eliminates small-signal loop stability concerns. The LM3404HVMAX datasheet confirms "No Control Loop Compensation Required" as a core feature, validated across –40°C to 125°C.

Can LM3404HVMAX operate without an output capacitor?

Yes, LM3404HVMAX supports capacitor-less operation per Section 8.1.3 of the datasheet. As a constant-current buck regulator, it inherently regulates LED current without needing output capacitance to maintain voltage. The typical application diagram shows direct LED string connection to SW and GND; adding a small 10-nF capacitor across the LED array damps switching-node oscillation but is not required for regulation.

What thermal performance can be expected from LM3404HVMAX in SO PowerPAD-8 package?

In SO PowerPAD-8 package, LM3404HVMAX achieves RθJB = 24.5°C/W (junction-to-board) and RθJA = 44.7°C/W (junction-to-ambient, with 2-in² 2-oz copper). With proper DAP grounding via ≥4 thermal vias to inner ground plane, it sustains 1 A output current at 70°C ambient without heatsink - verified in Thermal Information Table 6.4 of SNVS465G.

Does LM3404HVMAX provide protection against LED open-circuit failure?

Yes, LM3404HVMAX includes open-LED protection via its CS comparator. When an LED string opens, VSNS falls below 200 mV, causing the controller to disable the high-side MOSFET. Additionally, the OVP/OCP comparator triggers at 300 mV on CS, limiting output voltage rise. Section 7.3.9 and Figure 18 of the datasheet detail Zener-based open-circuit clamping implementation using Z1 and RZ.

LM3404HVMAX Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Discontinued at Digi-Key
Type:
DC DC Regulator
Topology:
Step-Down (Buck)
Internal Switch(s):
Yes
Number of Outputs:
1
Voltage - Supply (Min):
6V
Voltage - Supply (Max):
75V
Voltage - Output:
73V
Current - Output / Channel:
1A
Frequency:
1MHz
Dimming:
PWM
Applications:
Lighting
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
Automotive
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

LM3404HVMAX FAQ

1.How can I place an order for LM3404HVMAX through Aetrix?

Please submit a Request for Quotation (RFQ) for LM3404HVMAX on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LM3404HVMAX reliable?

The price and inventory of LM3404HVMAX are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LM3404HVMAX is usually 5 days.

3.What payment methods are accepted for LM3404HVMAX?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LM3404HVMAX transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LM3404HVMAX?

LM3404HVMAX orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LM3404HVMAX order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LM3404HVMAX?

For technical support, including LM3404HVMAX datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LM3404HVMAX requirements.

6.How does Aetrix verify that LM3404HVMAX is sourced from the original manufacturer or authorized distributors?

All LM3404HVMAX products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LM3404HVMAX meets industry standards.

7.What is the process for return or replacement of LM3404HVMAX?

All LM3404HVMAX units undergo pre-shipment inspection (PSI). If there is an issue with LM3404HVMAX, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LM3404HVMAX part is unused and in its original packaging.

Return procedure for LM3404HVMAX:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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