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Analog Devices Inc. LT3781IG#PBF

Part No.:
LT3781IG#PBF
Manufacturer:
Analog Devices Inc.
Category:
DC DC Switching Controllers
Package:
20-SSOP (0.209", 5.30mm Width)
Datasheet:
AetrixLT3781IG#PBF.pdf
Description:
IC REG CTRLR FWRD CONV 20SSOP
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,802

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Product details

Overview

LT3781IG#PBF from Analog Devices (formerly Linear Technology) is a high-voltage synchronous forward controller IC for isolated and nonisolated DC/DC converters, supporting input voltages up to 72V, fixed-frequency current-mode control up to 350kHz, and dual N-channel MOSFET drive with ≤50% duty cycle enforcement. It integrates 5V reference (±1%), undervoltage lockout (8.4V/14.5V thresholds), soft-start, and fault protection for telecom power supplies and battery backup systems.

For engineers reviewing the LT3781IG#PBF datasheet, LT3781IG#PBF pinout, LT3781IG#PBF application, or LT3781IG#PBF equivalent, key selection considerations include bootstrap gate drive capability (VBST up to 90V), synchronized multi-controller phase alignment, adaptive current-sense blanking, thermal/overvoltage fault latching, and 20-lead SSOP package compatibility with quarter-brick footprints.

Technical Context

The LT3781IG#PBF employs fixed-frequency current-mode control with internal T-flip-flop clock generation running at twice the switching frequency, enforcing ≤50% maximum duty cycle to prevent transformer saturation. Its error amplifier features 1.25V internal reference, 72dB gain, and 1MHz GBW for stable loop compensation in isolated topologies.

Fault detection includes independent OVLO (1.25V threshold, 40mV hysteresis), THERM (1.25V threshold), and 5VREF overcurrent shutdown, all triggering graceful soft-start reset. The VBST–BSTREF UVLO (7.0V rising edge) gates TG driver activation to avoid linear-region operation during bootstrap charging.

Key Specifications

ParameterValue and Actual Design Meaning
VIN Range36V–72V input support enables use in lead-acid battery backup and telecom rectified bus applications.
fSW Max350kHz max switching frequency allows compact magnetics and EMI filtering in space-constrained quarter-brick designs.
VFB Ref1.25V ±1% reference ensures precise output voltage regulation via external resistor divider feedback.
I5VREF5V reference supplies up to 20mA for optocoupler biasing or auxiliary circuitry without external LDO.
VSENSE Threshold150mV current sense threshold enables accurate peak-current limiting with low-loss shunt resistors.
TJ Max125°C junction temperature rating supports industrial and automotive ambient environments (–40°C to 85°C).
VBST Max90V bootstrap supply rating allows high-side gate drive for 60V+ primary switches in forward converters.

Pinout & Package

LT3781IG#PBF is housed in a 20-lead plastic SSOP (G package) with exposed pad for thermal enhancement. Pin spacing is 0.65mm, body dimensions are 7.5mm × 5.6mm, and recommended PCB footprint follows Linear Technology's AN133 guidelines.

Pin/TerminalCircuit RoleDesign Meaning
SHDN (1)Shutdown enable inputLogic-high >1.25V enables operation; 150mV hysteresis prevents chatter during power sequencing.
OVLO (2)Input overvoltage fault senseResistor-divider monitoring of VIN triggers shutdown if >1.25V, protecting downstream circuitry.
THERM (3)Thermal fault senseConnects to thermistor divider; >1.25V disables switching and resets soft-start for thermal recovery.
SGND (4)Signal ground referenceMust be isolated from power ground to prevent noise coupling into error amplifier and current sense paths.
5VREF (5)5V precision reference outputSupplies external loads up to 20mA; short-circuit protected to ~45mA; used for FSET timing and OVLO/THERM dividers.
FSET (6)Oscillator timing nodeRC network (RFSET to 5VREF, CFSET to SGND) sets free-run frequency; internal 2.5V/1.5V hysteresis defines charge/discharge cycle.
SYNC (7)External clock synchronization inputTTL-compatible; locks internal oscillator (×2) and forces switch phase alignment across multiple controllers.
SS (8)Soft-start capacitor node10µA current source ramps SS voltage to gradually increase current limit, minimizing output overshoot at startup.
VFB (9)Error amplifier inverting inputFeedback node for output voltage regulation; referenced to 1.25V internal bandgap; open-circuit bias current ~50nA.
VC (10)Error amplifier outputLow-impedance inverting output drives compensation network; sources/sinks up to 25mA/1mA for optocoupler interfaces.
SENSE (11)Current sense amplifier inputMonitors ground-referenced shunt; 150mV threshold triggers switch disable; adaptive blanking ignores turn-on glitches.
SG (12)Synchronous switch gate driverDrives bottom-side sync FET; leads BG by ~150ns to ensure proper dead-time sequencing and ZVS capability.
VCC (13)Main IC supply input9V–18V operation; 8.4V/14.5V UVLO with 6V hysteresis; 18V clamp active in shutdown to protect trickle-start circuits.
PWRGND (14)Power driver ground returnLow-impedance path for BG/SG/TG drivers; must connect directly to VIN decoupling capacitor ground plane.
BG (15)Bottom-side primary switch driverDrives N-channel FET source-connected to PWRGND; lags TG to concentrate switching losses on bottom switch.
BSTREF (18)Bootstrap supply referenceConnected to source of high-side FET; defines VBST reference point; VBST–BSTREF UVLO prevents unsafe gate drive.
TG (19)Top-side primary switch driverDrives high-side N-channel FET gate; requires bootstrap capacitor (0.1–1µF) and Schottky diode from VCC.
VBST (20)Bootstrap supply inputAccepts up to 90V referenced to BSTREF; charges bootstrap capacitor each cycle; enables high-side drive in forward topology.

Key Features

FeatureDesign Value
Synchronous dual-transistor forward controlEnables high-efficiency isolated DC/DC conversion with external N-FETs, eliminating need for lossy rectifiers.
Programmable 70–350kHz oscillatorRC timing at FSET pin allows precise frequency setting; synchronization input supports multi-phase interleaving.
Integrated 5V ±1% referenceEliminates external reference IC; powers optocouplers, timing resistors, and fault-sense dividers with 20mA load capacity.
Adaptive current-sense blankingAutomatically disables SENSE comparator during BG turn-on to prevent false triggering from gate-drive transients.
Multi-fault latched shutdownOVLO, THERM, 5VREF overcurrent, and VCC UVLO all trigger soft-start reset and controlled recovery-no manual reset required.
Bootstrap gate drive with UVLOVBST–BSTREF monitoring ensures TG only activates after sufficient bootstrap voltage is established, preventing shoot-through.

Applications

Telecom Rectified Bus SupplyLead-Acid Battery Backup System

Use Scenario: 48V telecom rectifier output stepped down to 5V/7A for line cards in central office equipment.

IC Role / Device Role / Timing Role: Primary controller for synchronous forward converter with optocoupler-isolated feedback and phase-synchronized parallel modules.

Use Value: Enables 92%+ efficiency at full load using discrete 100V MOSFETs while meeting ETSI EN 300 132-2 surge immunity requirements.

Use Scenario: 36–72V battery bank powering 5V/7A payload during AC mains failure in UPS or emergency lighting.

IC Role / Device Role / Timing Role: High-input-voltage forward controller with wide UVLO hysteresis (8.4V → 14.5V) enabling reliable start-up from deeply discharged batteries.

Use Value: Prevents brownout oscillation during battery recovery; soft-start avoids inrush into large hold-up capacitors.

Industrial Distributed PowerAutomotive Heavy Equipment DC/DC

Use Scenario: 24–72V vehicle or factory bus converted to isolated 5V/7A for PLC I/O modules and sensor interfaces.

IC Role / Device Role / Timing Role: Controller for nonisolated or transformer-isolated forward converter with THERM pin connected to heatsink thermistor.

Use Value: Real-time thermal foldback protects MOSFETs during sustained overload; SYNC pin enables EMI spread-spectrum operation.

Use Scenario: 24V or 48V chassis battery powering 5V/7A infotainment or telematics subsystems in mining trucks or construction machinery.

IC Role / Device Role / Timing Role: Robust forward controller with 125°C junction rating, 18V VCC clamp, and input overvoltage protection against load-dump transients.

Use Value: Survives ISO 7637-2 Pulse 5a (120V/100ms) without external TVS; integrated fault latching prevents uncontrolled restart during transient events.

Equivalent & Alternatives

The following parts are listed as comparable options for similar synchronous forward controller applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LT3748IMSE#PBFPrimary-side sensing only; no VFB/VC pins; no 5VREF; operates up to 100V input.Designed for simpler flyback/isolated buck where secondary-side regulation isn't required.Select LT3748IMSE#PBF when cost-sensitive flyback architecture suffices and optocoupler-free operation is preferred.
UCC2891DRTI part with similar forward topology support but no integrated 5VREF; requires external bias supply; 100V VCC rating.Lacks programmable soft-start and thermal fault pin; uses different oscillator architecture (current-controlled).Choose UCC2891DR when leveraging TI's WEBENCH tools or needing higher VCC tolerance without bootstrap complexity.

Compared with LT3748IMSE#PBF and UCC2891DR, the LT3781IG#PBF provides superior system integration via its 5VREF, dedicated thermal/OVLO pins, and adaptive blanking-making it optimal for high-reliability, optocoupler-regulated forward converters where startup control and fault robustness are critical.

Availability

LT3781IG#PBF is available at Aetrix Electronics and suitable for telecom rectified bus supplies, lead-acid battery backup systems, and industrial distributed power converters requiring stable component supply, long-term lifecycle support, and guaranteed extended temperature performance.

Supply support for LT3781IG#PBF includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Analog Devices acquired Linear Technology in 2017 and maintains full product support, datasheet documentation, and application engineering for legacy Linear parts including the LT3781 series.

The LT3781 product line was designed specifically for high-power synchronous forward DC/DC converters in telecom, industrial, and automotive applications demanding high input voltage range, precise regulation, and robust fault management.

FAQ

What is the maximum operating frequency of the LT3781IG#PBF?

The LT3781IG#PBF supports a maximum switching frequency of 350kHz when synchronized externally via the SYNC pin. In free-run mode, oscillator frequency is set by the FSET RC network and typically ranges from 70kHz to 350kHz. The internal oscillator runs at twice the switching frequency to enforce ≤50% duty cycle, ensuring safe transformer operation in forward topologies. Frequency programming error is ±5% for fOSC ≤ 500kHz.

Does the LT3781IG#PBF require an external bootstrap diode and capacitor?

Yes, the LT3781IG#PBF requires an external Schottky diode (cathode to VCC, anode to VBST) and bootstrap capacitor (0.1µF to 1.0µF) between VBST and BSTREF pins to generate the boosted gate drive voltage for the high-side MOSFET. The diode must have reverse breakdown voltage exceeding the input voltage, and the capacitor must be ≥100× the total TG gate capacitance. This bootstrap circuit is essential for driving N-channel FETs in the high-side position of forward converters.

How does the LT3781IG#PBF handle thermal faults?

The LT3781IG#PBF monitors system temperature via the THERM pin: when voltage exceeds 1.25V (with 40mV hysteresis), it triggers a General Fault Condition (GFC), disabling all switching outputs and discharging the soft-start capacitor. Recovery only begins once the SS pin voltage falls below 225mV, ensuring zero-output-current state before restart. This latched, graceful recovery prevents thermal runaway and supports thermistor-based sensing with the integrated 5VREF supply.

Can the LT3781IG#PBF be used in nonisolated forward configurations?

Yes, the LT3781IG#PBF supports both isolated and nonisolated forward topologies. In nonisolated mode, the VFB pin connects directly to the output via resistor divider, VC drives local compensation, and optocoupler isolation is omitted. The IC's current-mode control, adaptive blanking, and ≤50% duty cycle enforcement remain fully functional. Layout must still separate SGND and PWRGND planes to maintain stability, and the THERM/OVLO pins retain their protection roles.

What is the purpose of the 5VREF pin on the LT3781IG#PBF?

The 5VREF pin on the LT3781IG#PBF provides a precision ±1% 5V reference output capable of sourcing up to 20mA. It powers external circuitry including the FSET timing resistor, OVLO and THERM fault-sense dividers, optocoupler LEDs, and auxiliary bias rails. Internally short-circuit protected to ~45mA, exceeding this current disables switching and resets soft-start-enabling self-protecting bias design without external regulators.

LT3781IG#PBF Specifications

Product attributes
Attribute value
Manufacturer:
Analog Devices Inc.
Series:
-
Package/Case:
20-SSOP (0.209", 5.30mm Width)
Packaging:
Tube
Product Status:
Active
Output Type:
Transistor Driver
Function:
Step-Up/Step-Down
Output Configuration:
Positive, Isolation Capable
Topology:
Forward Converter
Number of Outputs:
1
Output Phases:
1
Voltage - Supply (Vcc/Vdd):
9V ~ 18V
Frequency - Switching:
700kHz
Duty Cycle (Max):
-
Synchronous Rectifier:
No
Clock Sync:
Yes
Serial Interfaces:
-
Control Features:
Enable, Soft Start
Operating Temperature:
-40°C ~ 85°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
20-SSOP

LT3781IG#PBF FAQ

1.How can I place an order for LT3781IG#PBF through Aetrix?

Please submit a Request for Quotation (RFQ) for LT3781IG#PBF on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LT3781IG#PBF reliable?

The price and inventory of LT3781IG#PBF are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LT3781IG#PBF is usually 5 days.

3.What payment methods are accepted for LT3781IG#PBF?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for LT3781IG#PBF transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for LT3781IG#PBF?

LT3781IG#PBF orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LT3781IG#PBF order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LT3781IG#PBF?

For technical support, including LT3781IG#PBF datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LT3781IG#PBF requirements.

6.How does Aetrix verify that LT3781IG#PBF is sourced from the original manufacturer or authorized distributors?

All LT3781IG#PBF products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LT3781IG#PBF meets industry standards.

7.What is the process for return or replacement of LT3781IG#PBF?

All LT3781IG#PBF units undergo pre-shipment inspection (PSI). If there is an issue with LT3781IG#PBF, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LT3781IG#PBF part is unused and in its original packaging.

Return procedure for LT3781IG#PBF:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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