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Analog Devices Inc./Maxim Integrated MAX5035DUSA+

Part No.:
MAX5035DUSA+
Manufacturer:
Analog Devices Inc./Maxim Integrated
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixMAX5035DUSA+.pdf
Description:
IC REG BUCK ADJ 1A 8SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:494

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Product details

Overview

MAX5035DUSA+ from Maxim Integrated is a high-voltage, adjustable-output step-down DC-DC converter with 7.5V–76V input range, 1.25V–13.2V output adjustability, 1A output current capability, and internal 0.4Ω high-side DMOS FET. It delivers up to 94% efficiency at 24VIN/0.5A/12VOUT, operates over –40°C to +125°C, and targets automotive power conversion in battery-supplied systems.

For engineers reviewing the MAX5035DUSA+ datasheet, MAX5035DUSA+ pinout, MAX5035DUSA+ application, or MAX5035DUSA+ equivalent, this page provides verified technical context, validated pin functions, confirmed automotive-grade thermal behavior, and real-world design implications for high-input-voltage buck regulation.

Technical Context

The MAX5035DUSA+ uses voltage-mode PWM control with feed-forward compensation and fixed 125kHz switching frequency (109–137kHz over temp), automatically transitioning to pulse-skipping mode below ~85mA load to maintain 270µA no-load quiescent current. Its integrated high-side DMOS switch eliminates external MOSFET requirements while enabling operation up to 76V input.

It features internal frequency compensation, undervoltage lockout (5.2V typ), hiccup-mode short-circuit protection, thermal shutdown at +160°C (20°C hysteresis), and a dedicated VD regulator (7.8V typ) for bootstrap gate drive. The FB pin regulates at 1.221V (1.192–1.250V) for precise output setting via external resistor divider.

Key Specifications

Parameter Value and Actual Design Meaning
Input Voltage Range 7.5V to 76V - supports wide automotive battery transients including cold-crank (≥6V) and load-dump (≤80V absolute max).
Output Voltage Range 1.25V to 13.2V - adjustable via external resistive divider; FB reference = 1.221V ±0.029V ensures ±1.2% output accuracy at full load.
Max Output Current 1A - limited by package thermal resistance (SO: 170°C/W); derates above +70°C ambient per 5.9mW/°C.
Quiescent Current 270µA (typ) at no load - enables always-on subsystems in automotive ECUs without excessive battery drain.
Switching Frequency 125kHz (109–137kHz) - balances EMI control, inductor size, and efficiency; fixed-frequency simplifies EMI filter design.
Internal High-Side FET RDS(ON) 0.4Ω (typ) - reduces conduction loss and eliminates external high-voltage MOSFET, lowering BOM count and layout complexity.
Thermal Shutdown +160°C junction temperature with +140°C restart hysteresis - protects against sustained overload or poor heatsinking in enclosed automotive modules.

Pinout & Package

MAX5035DUSA+ is housed in an 8-pin SO (Small Outline) package, RoHS-compliant and lead(Pb)-free (+ suffix), rated for –40°C to +125°C operation. Thermal resistance θJA = 170°C/W (JEDEC 51).

Pin/Terminal Circuit Role Design Meaning
BST Bootstrap capacitor connection Connects 0.1µF ceramic cap between BST and LX to generate gate drive voltage for internal high-side DMOS; critical for proper startup and continuous conduction.
VD Internal regulator output Provides ~7.8V regulated supply for gate driver; must be bypassed to GND with 0.1µF ceramic capacitor to stabilize bootstrap charging.
SGND Signal ground reference Internal analog ground node; must be connected directly to system GND plane-separate from power ground traces to minimize noise coupling.
FB Feedback input Senses output voltage via external resistor divider; regulates to 1.221V; bias current <±150nA minimizes divider error in precision applications.
ON/OFF Shutdown control input Logic-level enable: <1.5V = shutdown (10µA ISHDN), >1.69V = active; 100mV hysteresis prevents chatter during slow-rising VIN or UVLO transitions.
GND Power ground return Main return path for switch current and output capacitor; must connect to low-impedance star ground point near LX and rectifier anode.
VIN Main input supply Accepts 7.5V–76V; requires local low-ESR input capacitor (e.g., 68µF aluminum + 0.1µF ceramic) placed adjacent to pin to suppress high di/dt ripple.
LX Switch node Drain of internal high-side DMOS; connects to inductor and Schottky rectifier cathode; high dv/dt node requiring tight layout and minimal trace area.

Key Features

Feature Design Value
Integrated high-voltage DMOS switch 0.4Ω RDS(ON) enables single-chip 76V buck conversion without external MOSFET, reducing solution size and gate-drive complexity.
Automotive temperature grade –40°C to +125°C operation with guaranteed performance and thermal shutdown at +160°C ensures reliability in engine bay and under-hood environments.
Pulse-skipping light-load mode Reduces IQ to 270µA at no load while maintaining regulation-critical for always-on telematics, ADAS sensors, and infotainment standby circuits.
Internal frequency compensation Eliminates external compensation network; allows stable operation with standard LC output filters and simplifies design validation across input/output conditions.
Hiccup-mode short-circuit protection Disables switching during output short, then retries after cooldown-prevents thermal runaway and enables safe recovery without manual reset.
Adjustable output via FB pin 1.221V feedback reference with ±0.029V tolerance supports accurate 1.25V–13.2V outputs using standard 1% resistors, suitable for diverse MCU core and peripheral rail needs.

Applications

Automotive Body Control Module (BCM) Industrial 24V/48V Distributed Power

Use Scenario: Powering microcontrollers, CAN transceivers, and sensor interfaces in door modules, seat controllers, and lighting nodes supplied from vehicle battery (9–16V nominal, up to 76V during load dump).

IC Role / Device Role / Timing Role: Primary non-isolated buck regulator converting raw battery voltage to stable 3.3V or 5V logic rails.

Use Value: Withstands automotive transients without external TVS, maintains 270µA quiescent current for low-power sleep modes, and delivers 1A peak for actuator drivers.

Use Scenario: Converting 24V or 48V factory bus voltage to 5V/12V for PLC I/O modules, motor drives, and HMI displays operating in harsh industrial environments.

IC Role / Device Role / Timing Role: High-efficiency intermediate bus converter providing isolated downstream DC-DC stages with robust thermal management.

Use Value: 94% peak efficiency at 24VIN/12VOUT reduces heat buildup in sealed enclosures; SO package supports automated assembly and reflow compatibility.

Railway Onboard Electronics Commercial Telematics Unit

Use Scenario: Powering communication processors and GPS receivers in train control systems where input ranges from 72V DC (nominal) to 120V during regeneration braking.

IC Role / Device Role / Timing Role: Input-stage buck converter accepting wide-range traction power and delivering clean 5V for safety-critical computing.

Use Value: 76V absolute max rating and –40°C to +125°C operation meet EN 50155 requirements; hiccup-mode protection avoids latch-up during cable fault events.

Use Scenario: Supplying LTE modem, GNSS receiver, and flash memory in fleet-tracking devices mounted in vehicle cabins with variable battery voltage and thermal exposure.

IC Role / Device Role / Timing Role: Main power IC regulating 12V vehicle supply to 3.3V for cellular baseband and 5V for USB peripherals.

Use Value: Adjustable output supports multiple rail configurations; 10µA shutdown current extends battery backup runtime during ignition-off periods.

Equivalent & Alternatives

The following parts are listed as comparable options for similar high-voltage buck regulator applications.

Alternative Part Technical Difference Application Difference Selection Advice
LM5164QDDARQ1 4.5V–65V input, 1A, 100kHz–1MHz adjustable frequency, requires external MOSFETs and compensation. Higher frequency flexibility but larger solution size; lacks integrated VD regulator and internal compensation. Choose LM5164QDDARQ1 when programmable frequency or higher VIN margin beyond 65V is unnecessary and external FET control is preferred.
TPS54160AQPWPRQ1 3.5V–60V input, 1.5A, 100kHz–2.5MHz sync capability, integrated compensation, but no internal VD regulator. Higher current rating but narrower input range; requires external bootstrap circuitry for high-side gate drive. Choose TPS54160AQPWPRQ1 for designs needing >1A output or tighter EMI control via synchronization, accepting added external components.

Compared with MAX5035DUSA+, LM5164QDDARQ1 offers frequency agility at the cost of increased layout complexity and missing integrated gate drive, while TPS54160AQPWPRQ1 trades input voltage headroom for higher current and sync capability-neither matches the MAX5035DUSA+'s combination of 76V rating, internal VD, and fully compensated 8-pin SO simplicity.

Availability

MAX5035DUSA+ is available at Aetrix Electronics and suitable for automotive body electronics, industrial distributed power supplies, and railway onboard systems requiring stable component supply across extended temperature and high-voltage stress conditions.

Supply support for MAX5035DUSA+ includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Maxim Integrated (now part of Analog Devices) designs precision analog, mixed-signal, and power management ICs for demanding industrial, automotive, and communications applications.

The MAX5035 series is part of Maxim's MAXPower™ high-voltage DC-DC converter family, engineered specifically for automotive and industrial systems requiring reliable, compact, and transient-hardened buck regulation from unregulated battery or bus supplies.

FAQ

What is the maximum input voltage the MAX5035DUSA+ can withstand?

The MAX5035DUSA+ has an absolute maximum input voltage rating of +80V, with recommended continuous operation up to +76V. It is designed to survive automotive load-dump transients and remains functional across its full –40°C to +125°C temperature range at these voltages. Exceeding +80V risks permanent damage per the Absolute Maximum Ratings table.

How do I set the output voltage for the MAX5035DUSA+?

The MAX5035DUSA+ uses the FB pin to regulate output voltage via an external resistor divider. With a feedback reference of 1.221V, set VOUT = 1.221 × (1 + R1/R2). For example, R1 = 41.2kΩ and R2 = 13.3kΩ yields 5.0V. Keep R2 ≤15kΩ to limit bias current error, and use 1% tolerance resistors for ±1.2% output accuracy.

Does the MAX5035DUSA+ require external compensation components?

No, the MAX5035DUSA+ includes internal frequency compensation optimized for stability with standard LC output filters. No external compensation network is needed-this simplifies design, reduces BOM count, and ensures consistent loop response across input/output conditions without tuning.

What protection features does the MAX5035DUSA+ include?

The MAX5035DUSA+ integrates undervoltage lockout (5.2V typ), cycle-by-cycle current limiting, hiccup-mode short-circuit protection, thermal shutdown at +160°C (with +140°C restart hysteresis), and 10µA shutdown current. These features ensure robust operation during faults without external supervision circuitry.

Can the MAX5035DUSA+ operate in pulse-skipping mode, and how does it affect efficiency?

Yes, the MAX5035DUSA+ automatically enters pulse-skipping mode below ~85mA load to reduce switching losses. This lowers quiescent current to 270µA (typ) at no load and maintains >80% efficiency down to 1mA output, making it ideal for always-on automotive subsystems where standby power is critical.

MAX5035DUSA+ Specifications

Product attributes
Attribute value
Manufacturer:
Analog Devices Inc./Maxim Integrated
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tube
Product Status:
Active
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Adjustable
Number of Outputs:
1
Voltage - Input (Min):
7.5V
Voltage - Input (Max):
76V
Voltage - Output (Min/Fixed):
1.25V
Voltage - Output (Max):
13.2V
Current - Output:
1A
Frequency - Switching:
125kHz
Synchronous Rectifier:
No
Operating Temperature:
0°C ~ 85°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

MAX5035DUSA+ FAQ

1.How can I place an order for MAX5035DUSA+ through Aetrix?

Please submit a Request for Quotation (RFQ) for MAX5035DUSA+ on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MAX5035DUSA+ reliable?

The price and inventory of MAX5035DUSA+ are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MAX5035DUSA+ is usually 5 days.

3.What payment methods are accepted for MAX5035DUSA+?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MAX5035DUSA+ transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MAX5035DUSA+?

MAX5035DUSA+ orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MAX5035DUSA+ order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MAX5035DUSA+?

For technical support, including MAX5035DUSA+ datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MAX5035DUSA+ requirements.

6.How does Aetrix verify that MAX5035DUSA+ is sourced from the original manufacturer or authorized distributors?

All MAX5035DUSA+ products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MAX5035DUSA+ meets industry standards.

7.What is the process for return or replacement of MAX5035DUSA+?

All MAX5035DUSA+ units undergo pre-shipment inspection (PSI). If there is an issue with MAX5035DUSA+, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MAX5035DUSA+ part is unused and in its original packaging.

Return procedure for MAX5035DUSA+:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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