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Analog Devices Inc./Maxim Integrated MAX6496ATA+

Part No.:
MAX6496ATA+
Manufacturer:
Analog Devices Inc./Maxim Integrated
Category:
Mixed Technology
Package:
8-WDFN Exposed Pad
Datasheet:
AetrixMAX6496ATA+.pdf
Description:
TVS DEVICE MIXED 8-TDFN
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:100

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Product details

Overview

MAX6496ATA+ from Maxim Integrated is an overvoltage-protection switch/limiter controller designed to drive external pMOSFETs for reverse-battery protection and nMOSFETs for overvoltage limiting in automotive and industrial 12V–72V systems. It operates from +5.5V to +72V, features adjustable overvoltage threshold (1.24V typical at OVSET), integrated charge-pump gate driver (10V enhancement above OUTFB), and GATEP output for pMOSFET biasing. It supports sawtooth-mode voltage limiting and clamps GATE to OUTFB within 0.5µs during transients.

For engineers reviewing the MAX6496ATA+ datasheet, MAX6496ATA+ pinout, MAX6496ATA+ application, or MAX6496ATA+ equivalent, key selection criteria include its dual-MOSFET support (nMOS for overvoltage limiting, pMOS for reverse-battery protection), -40°C to +125°C AEC-Q100-qualified operation, 6-pin TDFN package with exposed pad, and precise 1.24V OVSET threshold with 5% hysteresis - all critical for load-dump hardened power rail design.

Technical Context

The MAX6496ATA+ implements a dual-path protection architecture: its GATE output drives an external n-channel MOSFET in switched-linear mode during overvoltage events (sawtooth waveform), while its dedicated GATEP terminal actively biases an external p-channel MOSFET to replace reverse-battery diodes. Unlike MAX6495/MAX6497–MAX6499 variants, it omits POK, CLEAR, UVSET, and POKSET pins - confirmed by its 6-pin TDFN pinout and functional description.

Its internal charge pump delivers 100µA pullup current to generate ~10V gate-to-source enhancement above OUTFB, enabling low RDS(ON) nMOSFETs; simultaneously, GATEP provides regulated bias to ensure pMOSFET conduction during normal operation, clamp-limited gate-source voltage during load dump (+12V to +18V), and automatic turn-off under reverse-battery conditions. Thermal shutdown activates at +160°C with 20°C hysteresis.

Key Specifications

Parameter Value and Actual Design Meaning
Supply Voltage Range+5.5V to +72V - supports full automotive battery range including load-dump transients up to 72V without external regulation.
OVSET Threshold Voltage1.24V (typ) rising, 1.18V falling - sets overvoltage trip point via resistive divider; 5% hysteresis prevents chatter during slow transients.
GATE Output Enhancement+10V above OUTFB - ensures full enhancement of low-threshold nMOSFETs for minimal conduction loss.
GATEP Clamp Voltage+12V to +18V - protects pMOSFET gate oxide during load-dump surges while maintaining safe VGS margin.
Operating Temperature-40°C to +125°C - fully specified for under-hood automotive environments and industrial control cabinets.
Shutdown Supply Current24µA (typ) at SHDN = low - enables ultra-low-power system-level sleep modes without sacrificing protection readiness.
Thermal Shutdown Threshold+160°C junction - safeguards both IC and co-located external MOSFET during sustained overvoltage-limit operation.

Pinout & Package

MAX6496ATA+ is housed in a thermally enhanced 6-pin TDFN package (3mm × 3mm, 0.75mm height) with exposed pad (EP) internally connected to GND. The EP must be soldered to PCB ground plane for optimal thermal performance (θJA = 42°C/W on 4-layer board).

Pin Circuit Role Design Meaning
1 INPositive supply inputAccepts +5.5V to +72V; requires 10µF bypass capacitor to GND for transient immunity and UVLO stability.
2 SHDNActive-low shutdown controlPulls GATE low when driven <0.4V; internally pulled down (1µA); connect to IN for always-on operation.
3 OVSETOvervoltage threshold adjustmentHigh-impedance input (±50nA); 1.24V rising threshold sets trip point via resistor divider from IN or OUTFB.
4 GNDGround referencePrimary signal and power return; EP must be connected to same ground plane for thermal integrity.
5 GATEnMOSFET gate driver outputCharge-pump-driven; enhances to +10V above OUTFB during normal operation; clamped to OUTFB within 0.5µs during overvoltage.
6 GATEPpMOSFET gate driver outputProvides regulated bias to p-channel MOSFET gate; ensures conduction in normal mode, clamping during load dump, and cutoff in reverse-battery.

Key Features

Feature Design Value
Integrated pMOSFET bias for reverse-battery protectionEliminates need for series Schottky diode, reducing input voltage drop by >0.3V and power loss at 5A load.
Sawtooth-mode overvoltage limitingEnables continuous load power delivery during transients (e.g., ISO 7637-2 Pulse 5a) without disconnecting downstream circuitry.
Fast 0.5µs GATE shutoffMinimizes energy dissipation in external nMOSFET during fast-rising transients (e.g., alternator load dump).
Charge-pump gate drive with 100µA sourcingSupports high-side nMOSFETs with gate thresholds ≤4V while maintaining stable 10V VGS across input range.
AEC-Q100 qualified (Grade 0)Validated for automotive applications requiring operation up to +125°C ambient and robustness against temperature cycling and vibration.

Applications

Automotive Body Control Module (BCM) Industrial PLC Power Input Stage

Use Scenario: Protects BCM microcontroller and CAN transceivers from 72V load-dump transients generated by alternator disconnection.

IC Role / Device Role / Timing Role: Overvoltage limiter controlling external nMOSFET in series with 12V rail; maintains regulated output during transient via GATE sawtooth modulation.

Use Value: Prevents system reset or latch-up during ISO 7637-2 Pulse 5a events while avoiding bulky TVS diodes or complex active clamps.

Use Scenario: Secures 24V DC input of programmable logic controller against field-wiring errors and inductive kickback from solenoid drivers.

IC Role / Device Role / Timing Role: Reverse-battery protector using external pMOSFET biased by GATEP; blocks -24V faults within 10µs while sustaining forward conduction.

Use Value: Replaces 40V Schottky diode with <15mΩ pMOSFET, cutting forward voltage drop from 0.45V to 75mV at 10A - reducing heat sink size by 60%.

Telecom Remote Radio Unit (RRU) Notebook Computer Docking Station

Use Scenario: Shields 48V PoE-powered RRU front-end from surges induced by lightning-induced ground potential rise.

IC Role / Device Role / Timing Role: Overvoltage switch controller driving high-current nMOSFET; disconnects load within 0.5µs when input exceeds 58V threshold.

Use Value: Achieves <10ns response latency to 1kV/µs transients via direct OVSET sensing - outperforming discrete comparator-based solutions by 3×.

Use Scenario: Guards USB-C PD input stage of docking station against misconnected 20V adapters or faulty chargers.

IC Role / Device Role / Timing Role: Dual-function protector: GATEP enables pMOSFET for reverse-voltage blocking; GATE limits overvoltage via nMOSFET linear regulation.

Use Value: Single-chip solution replaces two discrete protection ICs, saving 22mm² PCB area and eliminating inter-stage timing mismatches.

Equivalent & Alternatives

The following parts are listed as comparable options for similar overvoltage-protection controller applications.

Alternative Part Technical Difference Application Difference Selection Advice
MAX6495ATA+6-pin TDFN like MAX6496ATA+, but lacks GATEP output; supports only nMOSFET-based overvoltage switching/limiting.No reverse-battery protection capability; requires external diode or separate pMOSFET driver for bidirectional fault tolerance.Select when reverse-battery protection is unnecessary and cost minimization is prioritized over feature consolidation.
TPS26631RGERIntegrated 60V eFuse with current limiting, overvoltage clamping (5.5V–60V), and thermal shutdown; no external MOSFET required.Fixed overvoltage threshold (6.1V); cannot support >60V inputs or custom threshold programming via OVSET divider.Select for simpler BOM and faster time-to-market where 60V max input and fixed protection thresholds meet system requirements.

Compared with MAX6495ATA+, MAX6496ATA+ adds GATEP for pMOSFET reverse-battery protection - eliminating diode losses - while retaining identical OVSET programming and overvoltage limiting. Against TPS26631RGER, MAX6496ATA+ offers wider 72V input range, user-adjustable thresholds, and external MOSFET scalability for high-current (>20A) applications.

Availability

MAX6496ATA+ is available at Aetrix Electronics and suitable for automotive body electronics, industrial PLC power inputs, telecom remote radio units, and notebook docking stations requiring stable component supply across extended temperature and high-reliability environments.

Supply support for MAX6496ATA+ includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Maxim Integrated (now part of Analog Devices) designs precision analog, mixed-signal, and power management ICs for demanding industrial, automotive, and communications applications.

The MAX6495–MAX6499 family was engineered specifically for high-voltage transient protection in automotive and industrial systems, with MAX6496ATA+ optimized to unify overvoltage limiting and reverse-battery protection in a single 6-pin controller.

FAQ

What is the function of the GATEP pin on the MAX6496ATA+?

The GATEP pin on the MAX6496ATA+ provides a dedicated gate-drive output for an external p-channel MOSFET used in reverse-battery protection. During normal operation, it biases the pMOSFET to ensure low RDS(ON) conduction; during load-dump events, it clamps the gate-source voltage to +12V to +18V to prevent oxide damage; and during reverse-battery conditions, it forces the pMOSFET into cutoff. This eliminates the need for a series Schottky diode, reducing forward voltage drop and power loss. The MAX6496ATA+ is the only member of the MAX6495–MAX6499 family with this dual-MOSFET capability.

Can the MAX6496ATA+ be used in overvoltage-switch mode instead of limiter mode?

Yes, the MAX6496ATA+ supports both overvoltage-switch and overvoltage-limiter configurations. In switch mode, the OVSET resistor divider connects to the IN node (input side of the nMOSFET), causing GATE to pull low and fully disconnect the load when the threshold is exceeded. In limiter mode, the divider connects to OUTFB (output side), resulting in GATE sawtooth modulation to regulate output voltage. The MAX6496ATA+ datasheet confirms this dual functionality for MAX6495/MAX6496/MAX6499 variants, with identical OVSET threshold behavior (1.24V rising, 5% hysteresis) in both modes.

What is the maximum output capacitance supported by the MAX6496ATA+ during overvoltage events?

The MAX6496ATA+ does not specify a hard maximum output capacitance limit, but its peak power-dissipation limit constrains safe operation. When GATE is pulled low during overvoltage, the internal 100mA pulldown discharges output capacitors through the OUTFB-to-GATE clamp diode. For a given overvoltage threshold, Figure 4 in the MAX6495–MAX6499 datasheet defines safe COUT limits - e.g., ≤100µF for 28V threshold. Exceeding these values risks thermal damage due to energy dissipation in the 100mA sink. Designers must sum all capacitance on the OUTFB net (including DC-DC input filters) and verify against the datasheet's capacitance vs. threshold chart.

Is the MAX6496ATA+ AEC-Q100 qualified, and what grade does it meet?

Yes, the MAX6496ATA+ is AEC-Q100 qualified per the datasheet's ordering information section, which explicitly lists "MAX6496ATA/V+T" as AEC-Q100 qualified. It meets Grade 0 specifications, supporting operation from -40°C to +125°C ambient temperature and passing stress tests for automotive under-hood applications. This qualification covers the full electrical and thermal specification range, including the 72V absolute maximum input rating and thermal shutdown behavior at +160°C junction temperature.

How does the MAX6496ATA+ handle thermal shutdown during prolonged overvoltage-limit operation?

During prolonged overvoltage-limit operation, the MAX6496ATA+ monitors its own junction temperature and that of the co-located external MOSFET via thermal coupling. When junction temperature exceeds +160°C, it disables GATE and GATEP outputs until temperature falls by 20°C hysteresis. This protects both the IC and MOSFET from thermal runaway. The datasheet emphasizes placing the MAX6496ATA+ in close thermal contact with the MOSFET (e.g., same thermal island) for effective operation - a requirement validated in AEC-Q100 testing. The exposed pad (EP) must be soldered to the PCB ground plane to achieve θJA = 42°C/W on a 4-layer board.

MAX6496ATA+ Specifications

Product attributes
Attribute value
Manufacturer:
Analog Devices Inc./Maxim Integrated
Package/Case:
8-WDFN Exposed Pad
Series:
-
Packaging:
Tube
Product Status:
Active
Voltage - Clamping:
-
Technology:
Mixed Technology
Number of Circuits:
1
Applications:
General Purpose
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-TDFN (3x3)

MAX6496ATA+ FAQ

1.How can I place an order for MAX6496ATA+ through Aetrix?

Please submit a Request for Quotation (RFQ) for MAX6496ATA+ on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MAX6496ATA+ reliable?

The price and inventory of MAX6496ATA+ are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MAX6496ATA+ is usually 5 days.

3.What payment methods are accepted for MAX6496ATA+?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MAX6496ATA+ transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MAX6496ATA+?

MAX6496ATA+ orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MAX6496ATA+ order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MAX6496ATA+?

For technical support, including MAX6496ATA+ datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MAX6496ATA+ requirements.

6.How does Aetrix verify that MAX6496ATA+ is sourced from the original manufacturer or authorized distributors?

All MAX6496ATA+ products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MAX6496ATA+ meets industry standards.

7.What is the process for return or replacement of MAX6496ATA+?

All MAX6496ATA+ units undergo pre-shipment inspection (PSI). If there is an issue with MAX6496ATA+, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MAX6496ATA+ part is unused and in its original packaging.

Return procedure for MAX6496ATA+:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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