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Microchip Technology MCP73831-5ACI/MC

Part No.:
MCP73831-5ACI/MC
Manufacturer:
Microchip Technology
Category:
Battery Chargers
Package:
8-VFDFN Exposed Pad
Datasheet:
AetrixMCP73831-5ACI/MC.pdf
Description:
IC BATT CHG LI-ION 1CELL 8DFN
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:594

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Product details

Overview

MCP73831-5ACI/MC from Microchip Technology is a fully integrated linear lithium-ion/polymer battery charge management controller in an 8-lead 2 mm × 3 mm DFN package with exposed thermal pad. It delivers 4.50 V ±0.75% constant-voltage regulation, programmable fast-charge current up to 500 mA (via external PROG resistor), and tri-state STAT output for status indication. It is designed for USB-powered portable devices requiring compact, low-component-count charging solutions.

For engineers reviewing the MCP73831-5ACI/MC datasheet, MCP73831-5ACI/MC pinout, MCP73831-5ACI/MC application, or MCP73831-5ACI/MC equivalent, key selection criteria include its factory-set 4.50 V regulation voltage, thermal regulation capability, preconditioning and termination ratio options, and compatibility with single-cell Li-ion/Li-polymer batteries in space-constrained designs.

Technical Context

The MCP73831-5ACI/MC implements a constant-current/constant-voltage (CC/CV) charge algorithm with factory-configured 4.50 V regulation, 10%/20%/40% or disable preconditioning, and 5%/7.5%/10%/20% end-of-charge termination thresholds. Its internal P-channel MOSFET pass transistor features 350 mΩ typical RDS(ON) at 105°C and integrates reverse discharge protection.

It employs undervoltage lockout (UVLO) with 3.45 V start threshold and 70 mV hysteresis, automatic power-down when VDD < (VBAT + 50 mV), and thermal regulation that reduces charge current above ~105°C to prevent die overheating-critical for sustained high-current operation in sealed enclosures.

Key Specifications

Parameter Value and Actual Design Meaning
Regulation Voltage 4.50 V ±0.75% - precisely targets high-voltage Li-ion/Li-polymer cells requiring 4.4–4.5 V termination.
Charge Current Range 15 mA to 500 mA - set by single external PROG resistor (2–67 kΩ); enables optimization for battery capacity and thermal budget.
Preconditioning Threshold 66.5–69% of VREG - ensures safe trickle-charge initiation below ~2.97 V for deeply discharged cells.
End-of-Charge Termination 5% of programmed IREG - provides accurate CC-to-CV transition detection without external comparators.
Operating Temperature −40°C to +85°C ambient - validated for industrial and consumer portable equipment environments.
Thermal Shutdown 150°C with 10°C hysteresis - protects device integrity during sustained high-power dissipation.
Supply Voltage Range 3.75 V to 6.0 V - supports USB 2.0 (5 V ±10%) and regulated wall adapters without external LDO.

Pinout & Package

Package: 8-Lead, 2 mm × 3 mm DFN with exposed thermal pad (EP), EP internally connected to VSS.

Pin/Terminal Circuit Role Design Meaning
VDD (Pin 1, 2) Battery management input supply Dual-pin configuration improves current handling and reduces trace resistance; requires ≥4.7 µF bypass to VSS.
VBAT (Pin 3, 4) Battery charge control output Drain of internal P-MOSFET; connects directly to battery positive; requires ≥4.7 µF output capacitor for loop stability.
STAT (Pin 5) Charge status output Tri-state logic output (high/low/high-Z); drives LED or microcontroller GPIO; indicates charge state per Table 5-1.
VSS (Pin 6) Battery management 0 V reference Common ground for battery negative, input supply return, and EP connection; must be low-impedance.
NC (Pin 7) No connection Unbonded pin; must remain unconnected on PCB to avoid parasitic coupling or mechanical stress.
PROG (Pin 8) Current regulation set & enable Resistor-to-VSS sets fast-charge current; floating disables charger and limits reverse discharge to <2 µA.
EP (Pin 9) Exposed thermal pad Internally tied to VSS; requires PCB vias to inner ground plane for effective thermal dissipation (θJA = 76°C/W).

Key Features

Feature Design Value
Integrated P-channel MOSFET pass transistor Eliminates external high-side switch and current-sense resistor, reducing BOM count and layout area by ≥3 components.
Factory-set 4.50 V regulation voltage Supports next-generation high-capacity Li-ion and Li-polymer cells optimized for 4.45–4.50 V termination, improving energy density.
Programmable preconditioning and termination ratios Enables precise adaptation to battery chemistry and aging behavior without firmware or external logic-e.g., 40% preconditioning for aged cells.
Thermal regulation with automatic current foldback Maintains safe junction temperature under high ambient or high-input-voltage conditions, avoiding hard thermal shutdown and enabling continuous charging.
Reverse discharge protection Blocks battery-to-VDD current flow when input is absent, limiting standby leakage to <2 µA and preserving battery charge over extended idle periods.

Applications

USB-Powered Portable Devices Wearable Health Monitors

Use Scenario: Compact Bluetooth earbuds powered via micro-USB port with 180–300 mAh Li-polymer battery.

IC Role / Device Role / Timing Role: Standalone linear charger managing full CC/CV profile, STAT-driven LED status, and thermal foldback during rapid charging.

Use Value: Enables single-chip charging solution with no MCU dependency, meeting USB power bus specifications while maintaining <2 µA reverse leakage during storage.

Use Scenario: Small-form-factor pulse oximeter with 120 mAh Li-ion cell, operating in ambient temperatures up to 45°C.

IC Role / Device Role / Timing Role: Battery management controller providing preconditioning for low-voltage wake-up, 4.50 V CV termination, and automatic recharge at 94% VREG.

Use Value: Guarantees reliable charge completion across temperature extremes and extends usable battery life via precise 5% termination current ratio.

Industrial Handheld Scanners Smart Home Sensors

Use Scenario: Ruggedized barcode scanner using 800 mAh Li-ion battery, charged from 5 V DC barrel jack with intermittent field use.

IC Role / Device Role / Timing Role: Linear charge controller with thermal regulation (θJA = 76°C/W) and UVLO hysteresis to tolerate input transients during hot-plug events.

Use Value: Prevents thermal shutdown during back-to-back scanning sessions by dynamically scaling charge current, reducing average charge time by ~18% vs. fixed-current designs.

Use Scenario: Battery-powered Zigbee motion sensor with 500 mAh Li-polymer cell, deployed in unventilated ceiling cavities (up to 60°C ambient).

IC Role / Device Role / Timing Role: Fully autonomous charger supporting automatic recharge at 96.5% VREG, low-quiescent 25 µA shutdown current, and no-battery detection.

Use Value: Ensures >12-month shelf life with <0.5% monthly self-discharge contribution and eliminates false "no battery" faults due to high-impedance detection threshold (7 MΩ min).

Equivalent & Alternatives

The following parts are listed as comparable options for similar linear Li-ion charge management applications.

Alternative Part Technical Difference Application Difference Selection Advice
MCP73831-2ACI/MC Fixed 4.35 V regulation (±0.75%), same package and pinout; identical preconditioning/termination options and thermal regulation. Targeted at standard 4.2 V nominal Li-ion cells; lower CV voltage reduces stress on older chemistries but sacrifices ~3–5% capacity vs. 4.50 V cells. Select when battery specification mandates ≤4.35 V termination or when optimizing for cycle life over capacity.
BQ24075RGTR 4.2 V default regulation, 10-bit I2C programmability, integrated LDO, different 16-pin QFN package; no tri-state STAT-only open-drain. Requires MCU interface for configuration; supports system power-path management (VIN to SYS), unlike standalone MCP73831-5ACI/MC. Select when dynamic voltage/current adjustment or simultaneous system load + battery charging is required; not drop-in compatible.

Compared with MCP73831-2ACI/MC, the MCP73831-5ACI/MC delivers higher energy density via 4.50 V termination, while BQ24075RGTR adds configurability and power-path control at the cost of MCU dependency and larger footprint-making MCP73831-5ACI/MC optimal for cost-sensitive, MCU-less, high-density portable designs.

Availability

MCP73831-5ACI/MC is available at Aetrix Electronics and suitable for USB chargers, wearable health monitors, industrial handheld scanners, and smart home sensors requiring stable component supply and long-term production continuity.

Supply support for MCP73831-5ACI/MC includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Microchip Technology Inc. is a leading provider of microcontrollers, analog devices, and Flash-IP solutions, serving automotive, industrial, communications, and consumer markets with high-reliability silicon and development tools.

The MCP73831/2 product line was engineered for space-constrained, cost-sensitive portable electronics needing fully integrated, single-cell Li-ion/Li-polymer charging with minimal external components and robust thermal management.

FAQ

What is the exact regulation voltage of the MCP73831-5ACI/MC?

The MCP73831-5ACI/MC has a factory-set constant-voltage regulation point of 4.50 V with a tolerance of ±0.75%, meaning it maintains battery voltage between 4.466 V and 4.534 V during the constant-voltage phase. This value is laser-trimmed and fixed per the "5" suffix in the part number, and cannot be adjusted externally. The MCP73831-5ACI/MC achieves this accuracy across −40°C to +85°C ambient temperature.

How does the MCP73831-5ACI/MC handle thermal regulation, and what is its impact on charge time?

The MCP73831-5ACI/MC continuously monitors die temperature and begins folding back charge current when junction temperature exceeds ~105°C, preventing thermal shutdown. This allows sustained charging under high ambient or high-input-voltage conditions. For example, with RPROG = 2 kΩ (500 mA nominal) and VDD = 5.5 V, thermal regulation activates at ~115°C, reducing current to ~400 mA-extending full-charge time by ~12% but ensuring reliability and eliminating restart delays caused by hard shutdown.

Can the MCP73831-5ACI/MC be used without a microcontroller, and how is charge status indicated?

Yes, the MCP73831-5ACI/MC operates fully autonomously without any microcontroller. Its tri-state STAT output provides real-time charge state: low during preconditioning, fast-charge, and constant-voltage modes; high during charge-complete standby; and high-impedance during shutdown or no-battery conditions. This allows direct LED drive (with current-limiting resistor) or GPIO monitoring-enabling simple, low-cost status feedback in standalone applications.

What is the role of the exposed thermal pad (EP) on the MCP73831-5ACI/MC, and how must it be connected?

The exposed thermal pad (EP) on the MCP73831-5ACI/MC is internally bonded to VSS and serves as the primary thermal conduction path to the PCB. It must be soldered to a solid copper pour tied to the system ground plane, with ≥4 thermal vias (0.3 mm diameter) connecting to inner or back-side ground layers. Failure to connect EP results in θJA degrading from 76°C/W to >120°C/W, severely limiting usable charge current and triggering premature thermal regulation.

How does the MCP73831-5ACI/MC detect absence of a battery, and what design considerations apply?

The MCP73831-5ACI/MC sources 6 µA from the VBAT pin; if VBAT rises to VREG + 100 mV (≈4.60 V), it declares "no battery." To ensure reliable detection, the impedance seen at VBAT before battery insertion must exceed 7 MΩ-achieved by avoiding pull-down resistors or capacitive loads on the battery node. This prevents false "no battery" assertions and enables safe reverse-discharge blocking (<2 µA) during storage.

MCP73831-5ACI/MC Specifications

Product attributes
Attribute value
Manufacturer:
Microchip Technology
Series:
-
Package/Case:
8-VFDFN Exposed Pad
Packaging:
Tube
Product Status:
Active
Battery Chemistry:
Lithium Ion/Polymer
Number of Cells:
1
Current - Charging:
Constant - Programmable
Programmable Features:
Current
Fault Protection:
Over Voltage
Charge Current - Max:
500mA
Battery Pack Voltage:
4.5V
Voltage - Supply (Max):
6V
Interface:
-
Operating Temperature:
-40°C ~ 85°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-DFN (2x3)

MCP73831-5ACI/MC FAQ

1.How can I place an order for MCP73831-5ACI/MC through Aetrix?

Please submit a Request for Quotation (RFQ) for MCP73831-5ACI/MC on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MCP73831-5ACI/MC reliable?

The price and inventory of MCP73831-5ACI/MC are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MCP73831-5ACI/MC is usually 5 days.

3.What payment methods are accepted for MCP73831-5ACI/MC?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MCP73831-5ACI/MC transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MCP73831-5ACI/MC?

MCP73831-5ACI/MC orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MCP73831-5ACI/MC order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MCP73831-5ACI/MC?

For technical support, including MCP73831-5ACI/MC datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MCP73831-5ACI/MC requirements.

6.How does Aetrix verify that MCP73831-5ACI/MC is sourced from the original manufacturer or authorized distributors?

All MCP73831-5ACI/MC products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MCP73831-5ACI/MC meets industry standards.

7.What is the process for return or replacement of MCP73831-5ACI/MC?

All MCP73831-5ACI/MC units undergo pre-shipment inspection (PSI). If there is an issue with MCP73831-5ACI/MC, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MCP73831-5ACI/MC part is unused and in its original packaging.

Return procedure for MCP73831-5ACI/MC:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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