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Microchip Technology MCP73861-I/ML

Part No.:
MCP73861-I/ML
Manufacturer:
Microchip Technology
Category:
Battery Chargers
Package:
16-VQFN Exposed Pad
Datasheet:
AetrixMCP73861-I/ML.pdf
Description:
IC BATT CONTRL LI-ION 1CEL 16QFN
Quantity:
Payment:
Payment
Shipping:
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Inventory:3,827

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Product details

Overview

MCP73861-I/ML from Microchip Technology is a fully integrated linear lithium-ion/lithium-polymer battery charge management controller for single-cell applications. It features 4.1V/4.2V selectable voltage regulation (±0.5% accuracy), programmable fast-charge current up to 1.2A, integrated pass transistor and current sense, reverse-blocking protection, and thermal regulation. It is used in space-constrained portable devices such as cellular telephones and digital cameras.

For engineers reviewing the MCP73861-I/ML datasheet, MCP73861-I/ML pinout, MCP73861-I/ML application, or MCP73861-I/ML equivalent, this device delivers precise constant-voltage/constant-current control with automatic preconditioning, safety timers, temperature monitoring, and dual status outputs for LED-driven charge/fault indication - all in a thermally enhanced 16-pin 4×4 QFN package.

Technical Context

The MCP73861-I/ML implements a three-phase linear charging algorithm: preconditioning (trickle-charge at ~10% of IREG for deeply depleted cells), constant-current fast charge (programmable via PROG pin resistor), and constant-voltage regulation (set by VSET logic level). It integrates UVLO, thermal shutdown (155°C), and die-temperature-based current scaling to prevent overheating.

Its analog architecture includes a precision 1.2V internal reference, bias generator for external NTC/PTC thermistors (THREF = 2.55V typ.), dual open-drain status outputs (STAT1 flashing on completion, STAT2 active-low fault indicator), and internal P-channel MOSFET pass element with reverse-blocking capability. All safety timers (fast charge, precondition, termination) scale linearly with external capacitor value on TIMER pin.

Key Specifications

Parameter Value and Actual Design Meaning
Voltage Regulation 4.1V or 4.2V ±0.5% - selectable via VSET pin; supports graphite/coke anode chemistries with high accuracy for Li-ion cell longevity.
Max Fast Charge Current 1.2A - set by PROG-to-VSS resistor; enables rapid charging of single-cell packs up to ~2.5Wh capacity.
Input Voltage Range 4.5V to 12V - accommodates common wall adapters and USB-powered supplies while maintaining regulation margin.
Thermal Shutdown 155°C with 10°C hysteresis - protects IC and battery under sustained high-power or poor PCB thermal design.
Operating Temp -40°C to +85°C ambient - qualified for industrial and consumer portable equipment environments.
Package 16-pin 4×4 mm QFN with exposed pad - provides low θJA = 47°C/W for efficient heat dissipation in compact layouts.
Charge Termination Automatic at ≤8% of IREG or elapsed timer - ensures full saturation without overcharge, critical for Li-ion safety compliance.

Pinout & Package

Package: 16-pin, 4 mm × 4 mm QFN with exposed thermal pad (EP) internally connected to VSS. Requires soldering EP to PCB ground plane for thermal and electrical integrity.

Pin/Terminal Circuit Role Design Meaning
VSET Voltage regulation selection input Logic level determines 4.1V (VSET = VSS) or 4.2V (VSET = VDD); sets final CV threshold for cell chemistry matching.
PROG Current regulation programming input Resistor to VSS sets fast-charge current (100 mA–1.2 A), precondition current (~10% of IREG), and termination current (~8% of IREG).
THERM / THREF Temperature sensing interface THREF supplies 2.55V reference; THERM compares thermistor divider output against VTHREF/2 and VTHREF/4 thresholds for safe-temperature window enforcement.
STAT1 / STAT2 Open-drain status outputs STAT1 flashes on charge completion (MCP73861); STAT2 sinks current on fault (overtemp, timer expiry, UVLO); both drive LEDs directly.
VBAT1/VBAT2/VBAT3 Battery connection terminals VBAT1/VBAT2 are internal P-MOSFET drain outputs; VBAT3 is high-impedance voltage sense node - enables accurate regulation independent of trace resistance.
EN Charge enable/disable control Active-high logic input; forces charge termination, clears faults, or disables automatic recharge when pulled low.

Key Features

Feature Design Value
Integrated P-channel MOSFET pass element Eliminates external high-side switch and associated gate-drive complexity; reduces BOM count and layout area.
Reverse-blocking protection Prevents battery discharge back into the input supply when VDD is removed - critical for cradle charger and USB-hosted applications.
Programmable safety timers All timers (precondition, fast-charge, termination) scale linearly with external TIMER capacitor; enables precise charge cycle duration control.
Preconditioning for deeply depleted cells Applies 5–180 mA trickle charge below 2.7–2.95V battery voltage to safely recover cells without thermal stress or gas generation.
Thermal regulation with slowed timer Reduces charge current above ~100°C and automatically extends safety timers to prevent premature termination during thermal limiting.

Applications

Cellular Telephones Digital Cameras

Use Scenario: Compact handheld device requiring reliable, space-efficient charging of a single Li-ion cell from USB or AC adapter.

IC Role / Device Role / Timing Role: Standalone linear charge controller managing full CC/CV profile, safety cutoffs, and LED status feedback without MCU intervention.

Use Value: Enables certified safe charging with <0.5% voltage accuracy and automatic thermal derating - meeting IEC 62368-1 requirements for portable power systems.

Use Scenario: Intermittent high-current load device needing fast recharge between photo/video sessions.

IC Role / Device Role / Timing Role: Regulates charge current up to 1.2A and terminates at precise 4.2V to maximize cycle life and capacity retention.

Use Value: Delivers consistent full-charge performance across -40°C to +85°C ambient, supporting outdoor operation and extended battery service life.

Personal Data Assistants (PDAs) Hand-Held Instruments

Use Scenario: Legacy or specialized mobile computing device with tight board area and no host processor for charge management.

IC Role / Device Role / Timing Role: Fully autonomous charger providing preconditioning, CC/CV regulation, and fault signaling via dual open-drain outputs.

Use Value: Reduces system-level firmware overhead and eliminates need for external ADC or GPIO monitoring of battery parameters.

Use Scenario: Battery-powered test or measurement tool requiring robust charging under variable ambient conditions.

IC Role / Device Role / Timing Role: Monitors cell temperature via external thermistor and suspends charging outside safe range (e.g., <0°C or >45°C).

Use Value: Prevents lithium plating and thermal runaway during charging - essential for field-deployed instruments with uncontrolled environmental exposure.

Equivalent & Alternatives

The following parts are listed as comparable options for similar linear Li-ion charge management applications.

Alternative Part Technical Difference Application Difference Selection Advice
MCP73831T-2ACI/OT Single-pin adjustable VREG (4.2V only), 500mA max, SOT-23-5 package, no THERM/THREF pins. Lacks temperature monitoring and >500mA capability; suited for ultra-low-cost, non-temperature-critical applications. Select when board space is extreme constraint and thermal safety is managed externally or not required.
BQ24075RGTR TI part with 1A max, integrated LDO, I2C interface, and dynamic input current limiting; 16-pin QFN same footprint but different pinout. Requires MCU communication for configuration; supports USB-compliant input current negotiation. Select when system needs programmable input current limit, status registers, or integration with host-controlled power management.

Compared with MCP73831T-2ACI/OT, the MCP73861-I/ML offers higher current, dual status outputs, and full temperature monitoring; compared with BQ24075RGTR, it requires no firmware but lacks digital control - making it ideal for cost-sensitive, autonomous single-cell chargers where analog simplicity and thermal safety are prioritized.

Availability

MCP73861-I/ML is available at Aetrix Electronics and suitable for cellular telephones, digital cameras, and hand-held instruments requiring stable component supply, long-term lifecycle support, and guaranteed traceable sourcing for production builds.

Supply support for MCP73861-I/ML includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Microchip Technology Inc. is a leading provider of microcontrollers, analog components, and battery management ICs, headquartered in Chandler, Arizona, with global manufacturing and support infrastructure.

The MCP7386X product line was designed specifically for cost-sensitive, space-constrained portable electronics requiring fully autonomous, high-accuracy linear charging of single- or dual-cell Li-ion/Li-Po batteries without host processor dependency.

FAQ

What is the function of the VSET pin on the MCP73861-I/ML?

The VSET pin on the MCP73861-I/ML selects the regulated battery voltage: tying VSET to VSS configures 4.1V regulation, while tying it to VDD selects 4.2V. This allows compatibility with different Li-ion anode chemistries (e.g., coke vs. graphite) and ensures optimal cell longevity and capacity. The MCP73861-I/ML does not support 8.2V/8.4V options - those are exclusive to the MCP73862/4 variants.

How does the MCP73861-I/ML handle thermal regulation during charging?

The MCP73861-I/ML monitors its own die temperature and reduces charge current when exceeding ~100°C to prevent thermal runaway. Unlike simple shutdown, it dynamically scales current while simultaneously slowing down safety timers to avoid premature charge termination. Thermal shutdown activates only above 155°C with 10°C hysteresis. This behavior is intrinsic to the MCP73861-I/ML analog control loop and requires no external circuitry.

Can the MCP73861-I/ML be used for dual-cell (8.4V) battery charging?

No, the MCP73861-I/ML is strictly a single-cell Li-ion/Li-Po charger supporting only 4.1V or 4.2V regulation. Dual-cell applications require the MCP73862-I/ML or MCP73864-I/ML, which provide 8.2V/8.4V regulation and operate from 8.7V–12V input. Pin compatibility does not imply functional equivalence - using MCP73861-I/ML on an 8.4V pack would result in undercharging and permanent capacity loss.

What is the purpose of the THREF and THERM pins on the MCP73861-I/ML?

THREF provides a stable 2.55V reference to bias an external NTC or PTC thermistor; THERM reads the resulting voltage divider output and compares it against thresholds at THREF/2 and THREF/4. This enables continuous, analog-based cell temperature monitoring across the full -40°C to +85°C operating range. The MCP73861-I/ML uses this data to suspend charging outside safe thermal limits - a mandatory feature for UL/IEC certification in portable products.

How does the STAT1 output behave on the MCP73861-I/ML versus the MCP73863-I/ML?

On the MCP73861-I/ML, STAT1 flashes (toggles) upon successful charge completion, providing visual confirmation without requiring a microcontroller. In contrast, the MCP73863-I/ML drives STAT1 low continuously after completion. This distinction is hardwired in silicon - the MCP73861-I/ML's flash behavior is fixed and cannot be reconfigured. Both variants use STAT2 identically as an active-low fault indicator.

MCP73861-I/ML Specifications

Product attributes
Attribute value
Manufacturer:
Microchip Technology
Series:
-
Package/Case:
16-VQFN Exposed Pad
Packaging:
Tube
Product Status:
Obsolete
Battery Chemistry:
Lithium Ion/Polymer
Number of Cells:
1
Current - Charging:
Constant - Programmable
Programmable Features:
Timer
Fault Protection:
-
Charge Current - Max:
1.38A
Battery Pack Voltage:
4.2V
Voltage - Supply (Max):
12V
Interface:
-
Operating Temperature:
-40°C ~ 85°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
16-QFN (4x4)

MCP73861-I/ML FAQ

1.How can I place an order for MCP73861-I/ML through Aetrix?

Please submit a Request for Quotation (RFQ) for MCP73861-I/ML on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MCP73861-I/ML reliable?

The price and inventory of MCP73861-I/ML are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MCP73861-I/ML is usually 5 days.

3.What payment methods are accepted for MCP73861-I/ML?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MCP73861-I/ML transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MCP73861-I/ML?

MCP73861-I/ML orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MCP73861-I/ML order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MCP73861-I/ML?

For technical support, including MCP73861-I/ML datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MCP73861-I/ML requirements.

6.How does Aetrix verify that MCP73861-I/ML is sourced from the original manufacturer or authorized distributors?

All MCP73861-I/ML products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MCP73861-I/ML meets industry standards.

7.What is the process for return or replacement of MCP73861-I/ML?

All MCP73861-I/ML units undergo pre-shipment inspection (PSI). If there is an issue with MCP73861-I/ML, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MCP73861-I/ML part is unused and in its original packaging.

Return procedure for MCP73861-I/ML:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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