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Microchip Technology MCP73861-I/MLG

Part No.:
MCP73861-I/MLG
Manufacturer:
Microchip Technology
Category:
Battery Chargers
Package:
16-VQFN Exposed Pad
Datasheet:
AetrixMCP73861-I/MLG.pdf
Description:
IC BATT CONTRL LI-ION 1CEL 16QFN
Quantity:
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Payment
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Inventory:2,420

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Product details

Overview

MCP73861-I/MLG from Microchip Technology is a fully integrated linear lithium-ion/lithium-polymer battery charge management controller in a 16-pin 4×4 mm QFN package. It delivers ±0.5% voltage regulation accuracy at 4.1V or 4.2V, supports up to 1.2A fast-charge current via PROG pin resistor programming, includes integrated reverse-blocking protection and thermal regulation, and is designed for single-cell portable devices such as MP3 players and digital cameras.

For engineers reviewing the MCP73861-I/MLG datasheet, MCP73861-I/MLG pinout, MCP73861-I/MLG application, or MCP73861-I/MLG equivalent, key selection considerations include its dual voltage-regulation options (4.1V/4.2V), programmable safety timers, preconditioning for deeply depleted cells, thermistor-based temperature monitoring, and automatic end-of-charge control with STAT1/STAT2 status outputs.

Technical Context

The MCP73861-I/MLG implements a three-stage linear charging algorithm: preconditioning (trickle-charge at ~10% of IREG), constant-current fast charge (programmable 100–1200 mA), and constant-voltage regulation (4.1V or 4.2V ±0.5%). It integrates a P-channel MOSFET pass transistor, internal current sense, and UVLO circuitry with VSTART = 4.5V (typ) and VSTOP = 4.4V (typ).

Thermal regulation dynamically scales charge current above ~90°C die temperature, while thermal shutdown suspends charging at 155°C with 10°C hysteresis. The device uses ratio-metric thermistor sensing referenced to THREF (2.55V typ), with upper/lower thresholds at 1.25V and 0.62V, enabling robust cell temperature qualification across –40°C to +85°C ambient.

Key Specifications

Parameter Value and Actual Design Meaning
Voltage Regulation 4.1V or 4.2V ±0.5% - selectable via VSET pin; supports graphite or coke anode Li-ion/Li-Po cells
Max Fast Charge Current 1.2A - set by PROG-to-VSS resistor; enables rapid charging of single-cell packs up to 1.2A
Precondition Threshold 2.80V (typ) - initiates safe trickle-charge for deeply depleted batteries before CC mode
Charge Termination Current 8.5mA (typ) - ends CV phase when current drops to ~8% of IREG, preventing overcharge
Thermistor Reference 2.55V (typ) - stable bias for external NTC/PTC thermistor; immune to VDD fluctuations
UVLO Thresholds VSTART = 4.5V, VSTOP = 4.4V - prevents operation outside safe input range; avoids battery drain
Operating Temp Range –40°C to +85°C - fully specified for industrial and portable consumer environments

Pinout & Package

Package: 16-pin, 4 mm × 4 mm QFN (MLG suffix), exposed thermal pad, RoHS-compliant.

Pin/Terminal Circuit Role Design Meaning
VSET (Pin 1) Voltage regulation select Connect to VSS for 4.1V output; to VDD for 4.2V output - configures cell chemistry compatibility
PROG (Pin 5) Current regulation set Resistor to VSS sets fast charge (IREG), precondition (IPREG), and termination (ITERM) currents proportionally
THERM (Pin 7) Temperature sensor input Compares thermistor divider voltage to THREF/2 and THREF/4 - enables ±5°C thermal qualification window
THREF (Pin 6) Thermistor bias reference 2.55V precision output - powers external thermistor network with ratio-metric immunity to supply noise
STAT1 / STAT2 (Pins 16 / 15) Status/fault indicators Open-drain outputs - drive LEDs directly; STAT1 indicates charge state, STAT2 signals fault conditions
VBAT1 / VBAT2 (Pins 10 / 11) Battery charge control outputs Drain terminals of internal P-MOSFET - deliver regulated current/voltage to battery anode; require ≥4.7µF bypass
VBAT3 (Pin 12) Battery voltage sense High-impedance feedback node - connects directly to battery+ for accurate regulation without trace IR error
EN (Pin 14) Logic enable input Active-high control - initiates or terminates charge, clears faults, disables auto-recharge

Key Features

Feature Design Value
Integrated P-channel MOSFET pass transistor Eliminates external high-side switch; reduces BOM count and layout area in space-constrained designs
Reverse-blocking protection Prevents battery discharge through VDD path when input is absent - critical for cradle charger applications
Programmable safety timers Independent precondition (60 min), fast-charge (1.5 hr), and elapsed-time (3 hr) timers - prevent thermal runaway
Automatic end-of-charge control Detects current drop to ~8% of IREG in CV mode - ensures full capacity without user intervention or host MCU
Thermal regulation with slowed timer Reduces IREG above ~90°C and proportionally extends safety timers - maintains charge completion under thermal stress

Applications

MP3 Player Charging Digital Camera Power Management

Use Scenario: Portable audio device with removable single-cell Li-Po battery requiring compact, autonomous charging during USB or wall-adapter connection.

IC Role / Device Role / Timing Role: Standalone linear charge controller managing precondition, CC/CV stages, temperature qualification, and LED status indication.

Use Value: Enables full-featured charging in <5 mm² PCB area with no firmware dependency; 4.2V regulation matches standard Li-Po cell profile.

Use Scenario: High-current imaging device needing reliable charge control during intermittent AC adapter use and flash-intensive operation.

IC Role / Device Role / Timing Role: Battery management unit providing 1.2A fast charge, thermal foldback during burst usage, and fault-safe termination.

Use Value: Prevents overheating during rapid photo capture sequences via real-time die-temperature regulation and adaptive timer scaling.

Hand-Held Instrument Battery Pack Cradle Charger Interface

Use Scenario: Industrial handheld tester with sealed single-cell Li-ion battery requiring field-safe charging and temperature-aware operation.

IC Role / Device Role / Timing Role: Primary charge controller performing deep-discharge preconditioning, voltage-accurate CV regulation, and NTC-based thermal prequalification.

Use Value: Guarantees safe recharge of cells stored at low voltage (<2.8V) without risk of lithium plating or thermal excursion.

Use Scenario: Docking station for PDA or barcode scanner that must charge battery while maintaining communication link to host.

IC Role / Device Role / Timing Role: Autonomous charge manager with EN-controlled start/stop, STAT1/STAT2 for visual status, and reverse-blocking isolation.

Use Value: Eliminates need for external power-path FET or level-shifting logic; enables hot-plug battery insertion with zero backfeed.

Equivalent & Alternatives

The following parts are listed as comparable options for similar linear Li-ion charge management applications.

Alternative Part Technical Difference Application Difference Selection Advice
BQ24075RGTR 3.3V–6.5V input range; fixed 4.2V output; no VSET option; integrated LDO for system power Lacks dual-voltage selection and thermistor interface; suited for simpler, lower-input-voltage systems Choose BQ24075RGTR when system input is limited to 5V USB and temperature monitoring is not required
TP4056 Single 4.2V output; no VSET; no thermistor support; 1A max charge current; no status outputs Minimalist solution with no safety timers, no preconditioning, and no fault reporting capability Choose TP4056 only for cost-sensitive, non-safety-critical applications where full feature set is unnecessary

Compared with BQ24075RGTR and TP4056, the MCP73861-I/MLG provides unique flexibility in voltage selection (4.1V/4.2V), comprehensive thermal qualification, and autonomous multi-stage control - making it suitable for higher-reliability portable equipment where battery longevity and safety are prioritized.

Availability

MCP73861-I/MLG is available at Aetrix Electronics and suitable for MP3 players, digital cameras, and hand-held instruments requiring stable component supply, long-term lifecycle support, and guaranteed RoHS-compliant packaging.

Supply support for MCP73861-I/MLG includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Microchip Technology is a U.S.-based semiconductor manufacturer specializing in microcontrollers, analog, and interface solutions for embedded control applications.

The MCP7386X product line was engineered specifically for space-constrained, cost-sensitive portable electronics requiring fully autonomous, high-accuracy Li-ion/Li-Po battery charging with integrated safety features and minimal external components.

FAQ

What voltage options does the MCP73861-I/MLG support, and how are they selected?

The MCP73861-I/MLG supports two precise voltage regulation options: 4.1V and 4.2V, both with ±0.5% accuracy. Selection is made by connecting the VSET pin (Pin 1) to VSS for 4.1V operation or to VDD for 4.2V operation. This configuration allows optimization for different anode chemistries - 4.1V for older coke-anode cells and 4.2V for modern graphite-anode Li-ion/Li-Po cells - ensuring safe and optimal charging performance in the MCP73861-I/MLG.

How is charge current programmed on the MCP73861-I/MLG?

Charge current on the MCP73861-I/MLG is set using an external resistor between the PROG pin (Pin 5) and VSS. The fast-charge current (IREG) ranges from 100 mA (PROG floating) to 1.2 A (PROG tied to VSS), with intermediate values determined by RPROG = (13.2 / IREG) − 12 kΩ. Preconditioning (IPREG) and termination (ITERM) currents scale proportionally at ~10% and ~8% of IREG respectively - all programmable with a single resistor in the MCP73861-I/MLG.

Does the MCP73861-I/MLG support battery temperature monitoring, and how is it implemented?

Yes, the MCP73861-I/MLG supports continuous cell temperature monitoring via an external NTC or PTC thermistor. The THREF pin (Pin 6) supplies a stable 2.55V reference to bias the thermistor network, while the THERM pin (Pin 7) compares the resulting voltage to ratio-metric thresholds (VTHREF/2 and VTHREF/4). This architecture rejects VDD noise and enables precise thermal qualification across –40°C to +85°C - a core safety function of the MCP73861-I/MLG.

What safety timers are included in the MCP73861-I/MLG, and how are they configured?

The MCP73861-I/MLG includes three independent, capacitor-programmed safety timers: precondition (60 min typ), fast-charge (1.5 hr typ), and elapsed-time termination (3 hr typ). All are set using a single timing capacitor (CTIMER) connected from the TIMER pin (Pin 8) to VSS, with period scaling as CTIMER / 0.1 µF. These timers prevent indefinite charging under fault conditions - a critical safeguard implemented in the MCP73861-I/MLG's autonomous charge algorithm.

What package type is used for the MCP73861-I/MLG, and what are its thermal characteristics?

The MCP73861-I/MLG is housed in a 16-pin, 4 mm × 4 mm QFN package with exposed thermal pad (suffix "MLG"). Its thermal resistance is θJA = 37°C/W on a 4-layer JEDEC-standard board under natural convection. This low thermal impedance enables reliable 1.2A operation without forced airflow, and the device includes on-die thermal regulation that scales charge current above ~90°C and thermal shutdown at 155°C - key reliability features of the MCP73861-I/MLG.

MCP73861-I/MLG Specifications

Product attributes
Attribute value
Manufacturer:
Microchip Technology
Series:
-
Package/Case:
16-VQFN Exposed Pad
Packaging:
Tube
Product Status:
Obsolete
Battery Chemistry:
Lithium Ion/Polymer
Number of Cells:
1
Current - Charging:
Constant - Programmable
Programmable Features:
Timer
Fault Protection:
-
Charge Current - Max:
1.38A
Battery Pack Voltage:
4.2V
Voltage - Supply (Max):
12V
Interface:
-
Operating Temperature:
-40°C ~ 85°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
16-QFN (4x4)

MCP73861-I/MLG FAQ

1.How can I place an order for MCP73861-I/MLG through Aetrix?

Please submit a Request for Quotation (RFQ) for MCP73861-I/MLG on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MCP73861-I/MLG reliable?

The price and inventory of MCP73861-I/MLG are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MCP73861-I/MLG is usually 5 days.

3.What payment methods are accepted for MCP73861-I/MLG?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MCP73861-I/MLG transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MCP73861-I/MLG?

MCP73861-I/MLG orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MCP73861-I/MLG order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MCP73861-I/MLG?

For technical support, including MCP73861-I/MLG datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MCP73861-I/MLG requirements.

6.How does Aetrix verify that MCP73861-I/MLG is sourced from the original manufacturer or authorized distributors?

All MCP73861-I/MLG products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MCP73861-I/MLG meets industry standards.

7.What is the process for return or replacement of MCP73861-I/MLG?

All MCP73861-I/MLG units undergo pre-shipment inspection (PSI). If there is an issue with MCP73861-I/MLG, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MCP73861-I/MLG part is unused and in its original packaging.

Return procedure for MCP73861-I/MLG:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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