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Monolithic Power Systems Inc. MCS1806GS-5-20-Z

Part No.:
MCS1806GS-5-20-Z
Manufacturer:
Monolithic Power Systems Inc.
Category:
Current Sensors
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixMCS1806GS-5-20-Z.pdf
Description:
3KVRMS ISOLATED HALL-EFFECT CURR
Quantity:
Payment:
Payment
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Inventory:3,359

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Product details

Overview

MCS1806GS-5-20-Z from Monolithic Power Systems is a galvanically isolated, linear Hall-effect current sensor optimized for ±20A bidirectional DC/AC sensing with 5V supply, 100mV/A sensitivity, ±2.5% total output error, and 3kVRMS isolation. It integrates low-resistance (0.9mΩ) primary conductors and differential Hall sensing to reject stray magnetic fields, enabling precise current monitoring in high-noise motor control and power conversion circuits.

For engineers reviewing the MCS1806GS-5-20-Z datasheet, MCS1806GS-5-20-Z pinout, MCS1806GS-5-20-Z application, or MCS1806GS-5-20-Z equivalent, this device delivers ratiometric analog output, adjustable bandwidth up to 100kHz, factory-trimmed accuracy, and SOIC-8 footprint compatibility-critical for space-constrained industrial inverters and over-current protection designs.

Technical Context

The MCS1806GS-5-20-Z employs a differential Hall array with spinning current offset cancellation to achieve stable zero-current output (VCC/2 ±10mV) and eliminate magnetic hysteresis. Its internal 1.5kΩ filter resistor and 1nF capacitor enable bandwidth tuning via external CF, supporting noise-bandwidth tradeoffs from <10kHz to 100kHz.

Galvanic isolation is implemented via reinforced insulation across the SOIC-8 package, delivering 3kVRMS dielectric strength and 500VRMS working voltage per IEC62368-1, with 4.2mm creepage/clearance between primary (IP+/IP−) and signal (VCC/VOUT/FILT/GND) terminals.

Key Specifications

Parameter Value and Actual Design Meaning
Supply Voltage 4.5V to 5.5V - ensures stable operation across industrial 5V rails with 2.5V UVLO threshold and 750mV hysteresis.
Primary Current Range ±20A - linear full-scale range with ≤±2.5% total output error at TJ = −40°C to +125°C.
Sensitivity 100mV/A - fixed gain enabling direct mV-to-A conversion without external amplification.
Isolation Rating 3000VRMS - certified withstand voltage per IEC62368-1, supporting safety-critical system separation.
Bandwidth Up to 100kHz - configurable via FILT pin capacitor; supports fast transient detection in SMPS and motor drives.
Conductor Resistance 0.9mΩ - minimizes power loss (<360mW at ±20A) and self-heating in high-current paths.
Propagation Delay 1.5µs - enables real-time current feedback for digital PWM controllers and fault-response systems.

Pinout & Package

SOIC-8 package (5mm × 4mm, 1.55mm height) with reinforced creepage/clearance for isolation compliance. Primary current path (IP+/IP−) and signal pins are physically separated on opposite sides of the package body.

Pin/Terminal Circuit Role Design Meaning
1, 2 IP+ Primary current input (+) Internally shorted high-current terminal; connects to source/positive side of load; rated for surge currents up to 3000A.
3, 4 IP− Primary current return (−) Internally shorted high-current terminal; completes primary loop; shares same isolation barrier as IP+.
5 GND Signal ground reference Low-impedance return for VOUT and FILT; must be routed separately from power ground to preserve noise immunity.
6 FILT Bandwidth filter node Connects to external capacitor (CF) to set 3dB cutoff; floating if fixed 100kHz operation is required.
7 VOUT Analog output Ratiometric voltage (VCC/2 ±100mV at ±20A); drives 4.7kΩ loads directly; requires no external buffer for ADC interfacing.
8 VCC 5V supply input Must be bypassed with 1µF low-ESR ceramic capacitor placed adjacent to pin; powers internal regulator and Hall circuitry.

Key Features

Feature Design Value
Differential Hall sensing Rejects uniform external magnetic fields via dual-point measurement and subtraction, eliminating need for shielding in noisy environments.
Factory-trimmed sensitivity 100mV/A calibrated at production, reducing system-level calibration effort and improving batch consistency in automated assembly.
Ratiometric output VOUT scales with VCC (KSENS = 98–102%, KVO = 99–101%), maintaining accuracy across supply variations in unregulated 5V domains.
No magnetic hysteresis Enables repeatable zero-crossing detection and bidirectional energy metering without residual offset drift after current reversal.
Adjustable bandwidth External CF capacitor sets fBW from ~10kHz to 100kHz, allowing optimization for either noise rejection or fast transient response.

Applications

Motor Control Feedback Switch-Mode Power Supply Monitoring

Use Scenario: Real-time phase current sampling in three-phase BLDC inverter drives operating at 20kHz PWM frequency.

IC Role / Device Role / Timing Role: Isolated current transducer providing analog feedback to MCU ADC with 1.5µs propagation delay and 5µs response time.

Use Value: Enables field-oriented control (FOC) with <±2.5% current error margin, preventing torque ripple and thermal runaway during overload conditions.

Use Scenario: Input/output current sensing in 1kW telecom rectifier with active PFC and LLC resonant stages.

IC Role / Device Role / Timing Role: Primary-side current monitor feeding protection logic and average-current-mode control loops.

Use Value: Delivers 100kHz bandwidth and ±20A range to capture switching harmonics and detect sub-millisecond overcurrent events before MOSFET failure.

Automotive Onboard Charger Industrial Over-Current Protection

Use Scenario: Bidirectional AC line current measurement in 11kW EV OBC during grid-to-vehicle and vehicle-to-grid (V2G) operation.

IC Role / Device Role / Timing Role: Galvanically isolated sensor bridging high-voltage AC front-end and low-voltage MCU domain.

Use Value: Provides 3kVRMS isolation and 500VRMS working voltage compliance for ASIL-B functional safety architectures without optocoupler latency.

Use Scenario: Fast-trip current monitoring in 48V DC distribution units protecting server racks and industrial PLC I/O modules.

IC Role / Device Role / Timing Role: High-speed fault detector triggering solid-state relays within 5µs of overcurrent onset.

Use Value: Achieves 0.9mΩ conductor resistance and 1.5µs propagation delay to minimize energy loss and maximize protection speed versus shunt-based solutions.

Equivalent & Alternatives

The following parts are listed as comparable options for similar isolated current sensing applications.

Alternative Part Technical Difference Application Difference Selection Advice
ACS724LLCTR-20AB-T 20A range, 100mV/A, 2.4kVRMS isolation, 5V supply, but higher offset drift (±20mV) and no FILT-adjustable bandwidth. Lacks configurable bandwidth and has lower isolation rating; unsuitable for 500VRMS working voltage systems. Prefer MCS1806GS-5-20-Z where IEC62368-1 500VRMS compliance and noise-flexible bandwidth are required.
TB9051FTG 20A range, 100mV/A, integrated 5V LDO, but only 1.5kVRMS isolation and no differential Hall architecture. Requires external isolation for safety-critical systems; susceptible to EMI without differential rejection. Choose MCS1806GS-5-20-Z when galvanic isolation integrity and stray-field immunity are mandatory design constraints.

Compared with ACS724LLCTR-20AB-T and TB9051FTG, the MCS1806GS-5-20-Z uniquely combines 3kVRMS isolation, differential Hall field immunity, and FILT-adjustable bandwidth-enabling robust, standards-compliant current sensing in high-reliability power electronics where safety, noise, and dynamic response are co-constrained.

Availability

MCS1806GS-5-20-Z is available at Aetrix Electronics and suitable for motor controls, switch-mode power supplies, automotive onboard chargers, and industrial over-current protection requiring stable component supply, long-term lifecycle support, and RoHS-compliant sourcing.

Supply support for MCS1806GS-5-20-Z includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance power management ICs, with over two decades of innovation in DC/DC converters, motor drivers, and precision analog sensors.

The MCS1806 product line was designed specifically for isolated current sensing in space-constrained, high-efficiency power systems-emphasizing low conductor loss, magnetic immunity, and seamless integration into 5V and 3.3V control domains.

FAQ

What is the maximum continuous primary current the MCS1806GS-5-20-Z can handle without exceeding junction temperature limits?

The device supports ±20A continuous primary current within its specified accuracy range. At 20A, self-heating on a standard evaluation board raises junction temperature by ~35°C above ambient. With TA ≤ 90°C and adequate PCB copper area (≥200mm² 2oz copper), the 165°C max junction temperature is not exceeded-enabling reliable operation in enclosed industrial enclosures.

How does the FILT pin affect noise performance and bandwidth?

Connecting a capacitor (CF) between FILT and GND forms a first-order RC filter with internal RFI (1.5kΩ) and CFI (1nF). A 1nF CF yields ~100kHz bandwidth and ~50mA(RMS) input-referred noise; increasing CF to 10nF reduces bandwidth to ~10kHz and noise to ~15mA(RMS), enabling cleaner measurements in low-frequency motor control applications.

Can the MCS1806GS-5-20-Z be used with a 3.3V supply?

No. The "-5-" suffix denotes 5V supply optimization. Using 3.3V violates the minimum 4.5V operating condition and will trigger UVLO, disabling output. For 3.3V systems, select MCS1806GS-3-20-Z (100mV/A sensitivity, ±20A range, 3.3V supply).

What is the meaning of "±2.5% total output error" and how is it distributed across operating conditions?

This specification includes combined effects of sensitivity error (±2%), offset voltage (±10mV), nonlinearity (±0.5%), and lifetime drift (±1%). At ±20A and TJ = 25°C to 125°C, worst-case error is ±2.5%; at room temperature and mid-scale current, typical error is ±1.2%. Error is dominated by offset near zero current and sensitivity error near full scale.

Is the primary conductor internally fused or rated for short-circuit survival?

The primary conductor is not fused but rated for 3000A surge (8µs/20µs waveform per IEC61000-4-5) and 250A transient (10ms single peak). Its 0.9mΩ resistance limits fault energy, and the SOIC-8 package withstands >260°C soldering temperatures-supporting robust operation in fault-prone power systems without external fusing in many designs.

Does the MCS1806GS-5-20-Z require calibration during system production?

No factory calibration is needed beyond initial zero-current trim. The device ships with ±2.5% total output error guaranteed across temperature and lifetime. System-level calibration is optional and typically applied only for applications demanding <±0.5% absolute accuracy, using the ratiometric output and known reference current.

How does the differential Hall architecture improve performance versus single-point Hall sensors?

By measuring magnetic field difference between two spatially separated Hall plates, the MCS1806GS-5-20-Z cancels uniform external fields (e.g., from adjacent busbars or transformers) while preserving gradient-based signal from the primary conductor. This eliminates need for magnetic shielding and improves accuracy in dense power layouts where single-point sensors suffer >5% error from stray fields.

MCS1806GS-5-20-Z Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
For Measuring:
AC/DC
Sensor Type:
Hall Effect, Differential
Current - Sensing:
20A
Number of Channels:
1
Output:
Ratiometric, Voltage
Sensitivity:
100mV/A
Frequency:
100kHz
Linearity:
±0.5%
Accuracy:
±2.5%
Voltage - Supply:
4.5V ~ 5.5V
Response Time:
5µs
Current - Supply (Max):
10.5mA
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Polarization:
Bidirectional
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

MCS1806GS-5-20-Z FAQ

1.How can I place an order for MCS1806GS-5-20-Z through Aetrix?

Please submit a Request for Quotation (RFQ) for MCS1806GS-5-20-Z on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MCS1806GS-5-20-Z reliable?

The price and inventory of MCS1806GS-5-20-Z are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MCS1806GS-5-20-Z is usually 5 days.

3.What payment methods are accepted for MCS1806GS-5-20-Z?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MCS1806GS-5-20-Z transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MCS1806GS-5-20-Z?

MCS1806GS-5-20-Z orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MCS1806GS-5-20-Z order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MCS1806GS-5-20-Z?

For technical support, including MCS1806GS-5-20-Z datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MCS1806GS-5-20-Z requirements.

6.How does Aetrix verify that MCS1806GS-5-20-Z is sourced from the original manufacturer or authorized distributors?

All MCS1806GS-5-20-Z products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MCS1806GS-5-20-Z meets industry standards.

7.What is the process for return or replacement of MCS1806GS-5-20-Z?

All MCS1806GS-5-20-Z units undergo pre-shipment inspection (PSI). If there is an issue with MCS1806GS-5-20-Z, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MCS1806GS-5-20-Z part is unused and in its original packaging.

Return procedure for MCS1806GS-5-20-Z:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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