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Monolithic Power Systems Inc. MCS1806GS-5-30-Z

Part No.:
MCS1806GS-5-30-Z
Manufacturer:
Monolithic Power Systems Inc.
Category:
Current Sensors
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixMCS1806GS-5-30-Z.pdf
Description:
3KVRMS ISOLATED HALL-EFFECT CURR
Quantity:
Payment:
Payment
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Inventory:2,386

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Product details

Overview

MCS1806GS-5-30-Z from Monolithic Power Systems is a galvanically isolated, bidirectional Hall-effect current sensor with 5V supply, ±30A optimized sensing range, ±2.5% total output error, 3kVRMS isolation voltage, and SOIC-8 package. It replaces optoisolators in high-voltage motor control and power supply feedback loops by measuring primary conductor current via differential Hall sensing while rejecting stray magnetic fields.

For engineers reviewing the MCS1806GS-5-30-Z datasheet, MCS1806GS-5-30-Z pinout, MCS1806GS-5-30-Z application, or MCS1806GS-5-30-Z equivalent, key selection criteria include its 66 mV/A sensitivity, 0.9 mΩ internal conductor resistance, adjustable 100 kHz bandwidth, ratiometric analog output, and IEC62368-1 certified 3kVRMS isolation - all validated for industrial motor drives and multi-phase inverters.

Technical Context

The MCS1806GS-5-30-Z integrates two matched Hall plates with asymmetric primary conductor geometry to generate differential magnetic field sensing (PMCF1 = 0.6 mT/A, PMCF2 = 0.3 mT/A), enabling precise current measurement without magnetic hysteresis. Its spinning current technique cancels offset drift, achieving ±10 mV zero-current offset over –40°C to +125°C.

Galvanic isolation is achieved via reinforced dielectric barrier between primary current path (IP+/IP–) and signal side (VCC/VOUT/FILT/GND), supporting 500VRMS working voltage and 6kV surge withstand per IEC61000-4-5. The internal 1.5 kΩ filter resistor and 1 nF capacitor allow external bandwidth tuning via CF pin.

Key Specifications

Parameter Value and Actual Design Meaning
Supply Voltage 4.5V to 5.5V - ensures stable operation across industrial 5V rails with 2.5V UVLO threshold and 750mV hysteresis.
Primary Current Range ±30A - linear full-scale range optimized for motor phase current sensing in 3–5 kW inverters.
Sensitivity 66 mV/A - fixed factory-trimmed gain enabling direct analog-to-current conversion with <1% sensitivity error over temperature.
Total Output Error ±2.5% - includes combined effects of offset, sensitivity, and nonlinearity across –40°C to +125°C junction temperature.
Isolation Voltage 3000 VRMS - certified per IEC62368-1 for basic insulation in AC/DC power systems up to 500VRMS working voltage.
Bandwidth 100 kHz - achievable with FILT pin floating; reduced via external CF capacitor for noise-sensitive applications.
Conductor Resistance 0.9 mΩ - minimizes power loss (<2.7W at ±30A) and self-heating in high-current PCB traces.

Pinout & Package

SOIC-8 package (5 mm × 4 mm, 1.5 mm height) with creepage and clearance ≥4.2 mm, rated MSL 1, RoHS-compliant, lead-free.

Pin/Terminal Circuit Role Design Meaning
1, 2 IP+ Primary current input (+) Internally shorted high-current terminals; connect to high-side or low-side current path; 0.9 mΩ total resistance shared across both pins.
3, 4 IP− Primary current return (−) Internally shorted complementary terminals; completes primary current loop with IP+; same conductor resistance contribution.
5 GND Signal ground reference Analog ground for VOUT and internal circuitry; must be separated from power ground to maintain isolation integrity.
6 FILT Bandwidth filter node Connects to external capacitor (CF) to set 3dB cutoff; open-circuit yields maximum 100 kHz bandwidth.
7 VOUT Analog output Ratiometric voltage proportional to IP (VOUT = VCC/2 + SENS × IP); drives 4.7 kΩ load with 10 nF capacitive limit.
8 VCC Power supply input 5V supply pin requiring 1 µF low-ESR ceramic bypass capacitor placed adjacent to pin per layout guidelines.

Key Features

Feature Design Value
Differential Hall sensing Rejects uniform external magnetic fields via dual-point measurement, eliminating need for magnetic shielding in noisy environments.
Factory-trimmed accuracy ±2.5% total error guaranteed across –40°C to +125°C without user calibration, reducing BOM count and test time.
Adjustable bandwidth Configurable 10 kHz to 100 kHz response using single external capacitor on FILT pin, balancing speed vs. noise rejection.
Low-conductor-loss design 0.9 mΩ integrated primary path limits thermal rise and enables direct PCB trace integration without shunt resistors.
Ratiometric output VOUT scales with VCC (KSENS = 98–102%, KVO = 99–101%), maintaining accuracy despite 5V rail variation in SMPS feedback loops.

Applications

Motor Phase Current Sensing Inverter DC-Link Monitoring

Use Scenario: Real-time current measurement in three-phase PMSM or induction motor drives operating at 20–200 kHz PWM frequencies.

IC Role / Device Role / Timing Role: Isolated analog current transducer providing feedback to MCU ADC for field-oriented control (FOC) and overcurrent protection.

Use Value: 100 kHz bandwidth and ±2.5% accuracy enable precise torque regulation and fast fault detection within 5 µs response time.

Use Scenario: Bidirectional current monitoring of high-voltage DC bus in solar string inverters and EV onboard chargers.

IC Role / Device Role / Timing Role: Galvanically isolated current sensor interfacing between 400–800 V DC-link and 3.3/5V control domain.

Use Value: 3kVRMS isolation and 500VRMS working voltage meet IEC62109 and UL62368-1 requirements without auxiliary isolation components.

Industrial SMPS Feedback Over-Current Fault Protection

Use Scenario: Secondary-side current sensing in isolated LLC resonant converters delivering 1–3 kW with tight regulation demands.

IC Role / Device Role / Timing Role: Ratiometric analog output directly interfaces with controller error amplifier or digital isolator input.

Use Value: VCC-referenced output eliminates gain drift from supply variation, improving line/load regulation to ±0.5%.

Use Scenario: Fast-acting current limiting in servo amplifiers and UPS systems where fault detection must occur within 10 µs.

IC Role / Device Role / Timing Role: Primary-side current monitor feeding comparator or FPGA logic for hardware-level shutdown.

Use Value: 1.5 µs propagation delay and 4 µs rise time enable sub-cycle overcurrent response, preventing IGBT destruction.

Equivalent & Alternatives

The following parts are listed as comparable options for similar isolated current sensing applications.

Alternative Part Technical Difference Application Difference Selection Advice
ACS724LLCTR-30AB-T 30A range, 132 mV/A sensitivity, 2.4kVRMS isolation, wider 120 kHz bandwidth, but higher 1.2 mΩ conductor resistance. Higher bandwidth suits ultra-fast switching GaN inverters; lower isolation rating restricts use in >400 VAC systems. Select when >100 kHz response is critical and isolation voltage ≤2400 VRMS suffices.
TMC1100-30A 30A range, 66 mV/A, 5kVRMS isolation, but requires external 3.3V LDO and has 15 µs propagation delay. Superior isolation supports medical-grade equipment; slower response limits use in >20 kHz PWM motor control. Select for safety-critical applications needing >4kVRMS isolation where timing budget allows ≥15 µs latency.

Compared with ACS724LLCTR-30AB-T and TMC1100-30A, MCS1806GS-5-30-Z delivers optimal balance of 3kVRMS isolation, 100 kHz bandwidth, and 0.9 mΩ conduction loss - making it ideal for cost-sensitive industrial inverters requiring IEC62368-1 compliance without sacrificing speed or efficiency.

Availability

MCS1806GS-5-30-Z is available at Aetrix Electronics and suitable for motor controls, switch-mode power supplies, and over-current fault protection requiring stable component supply, long-term lifecycle support, and RoHS-compliant sourcing.

Supply support for MCS1806GS-5-30-Z includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance power management ICs, with over 20 years of expertise in DC/DC converters, LED drivers, and isolated sensors.

The MCS1806 product line delivers compact, high-accuracy isolated current sensing for space-constrained industrial and automotive power systems, emphasizing low-loss conduction, magnetic immunity, and IEC-certified safety.

FAQ

What is the maximum continuous primary current the MCS1806GS-5-30-Z can handle without exceeding junction temperature limits?

The device supports ±30A continuously within its specified accuracy range. At 25°C ambient and standard PCB copper area, self-heating data shows ≤35°C rise at ±30A DC. For sustained operation above 85°C ambient, derating is required per Figure 10 - maximum continuous current drops to ~22A at 100°C ambient to maintain TJ ≤125°C.

Can the MCS1806GS-5-30-Z measure AC currents up to 50 Hz with full accuracy?

Yes. Its 100 kHz bandwidth and flat frequency response (±0.5% gain error up to 10 kHz) ensure ±2.5% total error is maintained for 50/60 Hz AC waveforms. The differential Hall architecture inherently rejects 50 Hz magnetic interference from nearby transformers or busbars.

How does the FILT pin affect noise performance and what capacitor value is recommended for 20 kHz switching applications?

FILT sets bandwidth via RC filter with internal 1.5 kΩ resistor and 1 nF capacitor. For 20 kHz fundamental switching (e.g., Si IGBT inverters), a 100 pF external capacitor yields ~100 kHz bandwidth, preserving dynamic response while attenuating high-frequency noise above 1 MHz. Larger values reduce bandwidth and increase settling time.

Is the output voltage truly ratiometric, and how does VCC variation impact measurement accuracy?

Yes - sensitivity (KSENS) and zero-current output (KVO) vary only ±2% and ±1% respectively across 4.5–5.5V VCC. This means a 5% VCC drop causes <0.1% absolute error in current reading, making the device robust against SMPS ripple and line regulation variations without external compensation.

What is the minimum recommended PCB copper area for thermal management at ±30A continuous current?

MPS evaluation board uses 2 oz copper with 100 mm² thermal pad per IP+ and IP− pair. For ±30A continuous, ≥50 mm² per terminal on inner/outer layers with thermal vias (≥8×0.3 mm) to internal ground planes is required to limit temperature rise to <30°C above ambient per Figure 10.

Does the MCS1806GS-5-30-Z require calibration during system production?

No factory or end-user calibration is needed. Total output error is guaranteed ±2.5% across temperature and lifetime, with ±1% lifetime drift. Offset and sensitivity are trimmed at wafer level; the spinning current architecture ensures stable zero-current output without periodic recalibration.

MCS1806GS-5-30-Z Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
For Measuring:
AC/DC
Sensor Type:
Hall Effect, Differential
Current - Sensing:
30A
Number of Channels:
1
Output:
Ratiometric, Voltage
Sensitivity:
66mV/A
Frequency:
100kHz
Linearity:
±0.5%
Accuracy:
±2.5%
Voltage - Supply:
4.5V ~ 5.5V
Response Time:
5µs
Current - Supply (Max):
10.5mA
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Polarization:
Bidirectional
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

MCS1806GS-5-30-Z FAQ

1.How can I place an order for MCS1806GS-5-30-Z through Aetrix?

Please submit a Request for Quotation (RFQ) for MCS1806GS-5-30-Z on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MCS1806GS-5-30-Z reliable?

The price and inventory of MCS1806GS-5-30-Z are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MCS1806GS-5-30-Z is usually 5 days.

3.What payment methods are accepted for MCS1806GS-5-30-Z?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MCS1806GS-5-30-Z transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MCS1806GS-5-30-Z?

MCS1806GS-5-30-Z orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MCS1806GS-5-30-Z order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MCS1806GS-5-30-Z?

For technical support, including MCS1806GS-5-30-Z datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MCS1806GS-5-30-Z requirements.

6.How does Aetrix verify that MCS1806GS-5-30-Z is sourced from the original manufacturer or authorized distributors?

All MCS1806GS-5-30-Z products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MCS1806GS-5-30-Z meets industry standards.

7.What is the process for return or replacement of MCS1806GS-5-30-Z?

All MCS1806GS-5-30-Z units undergo pre-shipment inspection (PSI). If there is an issue with MCS1806GS-5-30-Z, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MCS1806GS-5-30-Z part is unused and in its original packaging.

Return procedure for MCS1806GS-5-30-Z:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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