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Monolithic Power Systems Inc. MCS1806GS-5-40-P

Part No.:
MCS1806GS-5-40-P
Manufacturer:
Monolithic Power Systems Inc.
Category:
Current Sensors
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixMCS1806GS-5-40-P.pdf
Description:
3KVRMS ISOLATED HALL-EFFECT CURR
Quantity:
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Payment
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Inventory:195

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Product details

Overview

MCS1806GS-5-40-P from Monolithic Power Systems is a galvanically isolated, bidirectional Hall-effect current sensor in SOIC-8 package, delivering ±2.5% total output error over –40°C to +125°C, 50 mV/A sensitivity at 5V supply, and 3kVRMS isolation for ±40A primary current sensing in motor control and power conversion systems.

For engineers reviewing the MCS1806GS-5-40-P datasheet, MCS1806GS-5-40-P pinout, MCS1806GS-5-40-P application, or MCS1806GS-5-40-P equivalent, key selection criteria include its differential Hall architecture for stray-field immunity, adjustable 100kHz bandwidth via external FILT capacitor, ratiometric analog output, and 0.9mΩ internal conductor resistance enabling low-loss current measurement without shunt resistors.

Technical Context

The MCS1806GS-5-40-P integrates two matched Hall plates with asymmetric primary conductor geometry to generate differential magnetic field sensing (PMCF1 = 0.6 mT/A, PMCF2 = 0.3 mT/A), enabling rejection of uniform external magnetic interference. Its spinning current technique minimizes offset drift, while factory trimming ensures ±2.5% total output error across temperature and lifetime.

Galvanic isolation is achieved via reinforced insulation between primary current path (IP+/IP–) and signal side (VCC/VOUT/FILT/GND), rated for 3kVRMS dielectric strength and 500VRMS working voltage per IEC62368-1. The device supports 4.5–5.5V operation, delivers 8.5–10.5mA supply current, and features propagation delay of 1.5µs and response time of 5µs under full-scale step input.

Key Specifications

Parameter Value and Actual Design Meaning
Isolation Voltage 3000 VRMS - meets IEC62368-1 basic insulation requirements for safety-critical AC/DC power systems
Working Voltage 500 VRMS - enables direct integration into 400V DC bus or 350V RMS AC line applications
Primary Current Range ±40A - linear sensing range optimized for industrial motor drives and multi-phase inverters
Sensitivity 50 mV/A - provides 2V full-scale output swing (±40A × 50 mV/A) on 5V supply for high SNR ADC interfacing
Total Output Error ±2.5% - guaranteed over –40°C to +125°C junction temperature, including sensitivity, offset, and nonlinearity
Bandwidth 100 kHz - configurable down to lower frequencies using external FILT capacitor for noise vs. speed tradeoff
Conductor Resistance 0.9 mΩ - dissipates only 1.44W at ±40A (I²R), minimizing self-heating and system efficiency loss

Pinout & Package

SOIC-8 package (5mm × 4mm, 1.5mm height) with creepage and clearance ≥4.2mm between primary and secondary sides, supporting reinforced isolation. Primary current path occupies pins 1–4 (dual IP+ and dual IP–); signal side occupies pins 5–8 (GND, FILT, VOUT, VCC).

Pin/Terminal Circuit Role Design Meaning
1, 2 IP+ Primary current input (+); internally shorted - connects directly to high-side bus or phase leg with minimal trace inductance
3, 4 IP– Primary current return (–); internally shorted - completes isolated current loop without ground reference coupling
5 GND Signal ground reference for VOUT and FILT; must be separated from power ground to maintain isolation integrity
6 FILT Filter node for external capacitor (CF); sets bandwidth via RC network with internal RFI = 1.5kΩ and CFI = 1nF
7 VOUT Analog output (ratiometric); 0.5×VCC at zero current, ±2V swing for ±40A, compatible with 12-bit+ SAR ADCs
8 VCC 5V supply input; requires 1µF low-ESR ceramic bypass capacitor placed adjacent to pin for stable regulation

Key Features

Feature Design Value
Differential Hall sensing Rejects uniform external magnetic fields via dual Hall plate topology with ±1% matching, eliminating need for magnetic shielding
Adjustable bandwidth Configurable 100kHz max to <10kHz using external CF capacitor on FILT pin, enabling optimization for EMI-sensitive or high-speed control loops
Ratiometric output VOUT scales with VCC (KSENS = 98–102%, KVO = 99–101%), removing supply variation impact on current measurement accuracy
Low-offset architecture Spinning current technique achieves <±10mV offset drift over temperature, translating to <±0.2A error at ±40A range
Integrated conductor 0.9mΩ primary path eliminates external shunt resistor, reducing BOM count, PCB area, and thermal management complexity

Applications

Motor Control Switch-Mode Power Supply

Use Scenario: Real-time phase current monitoring in 3-phase BLDC or PMSM inverters driving HVAC compressors or industrial pumps.

IC Role / Device Role / Timing Role: Isolated current feedback sensor in gate driver feedback loop, providing <5µs response for field-oriented control (FOC) algorithms.

Use Value: Enables precise torque control and overcurrent protection without compromising isolation integrity at 400V DC bus levels.

Use Scenario: Input/output current sensing in 1–3kW telecom rectifiers or server PSUs with active PFC and LLC resonant stages.

IC Role / Device Role / Timing Role: Primary-side current monitor for cycle-by-cycle peak current limiting and average current mode control.

Use Value: Delivers ±2.5% accuracy across temperature without calibration, reducing reliance on costly precision shunts and amplifiers.

Automotive On-Board Charger Over-Current Fault Protection

Use Scenario: Bidirectional AC line current sensing in single-phase or three-phase OBC modules for EV charging up to 11kW.

IC Role / Device Role / Timing Role: Galvanically isolated current transducer interfacing with MCU ADC, supporting functional safety ASIL-B compliance.

Use Value: Meets 500VRMS working voltage requirement for 240V AC mains while maintaining 3kVRMS isolation for passenger compartment safety.

Use Scenario: Fast-trip current monitoring in battery management systems (BMS) or UPS inverters detecting >100A fault currents within microseconds.

IC Role / Device Role / Timing Role: High-bandwidth analog front-end feeding comparator or fast ADC for sub-10µs overcurrent detection.

Use Value: Propagation delay of 1.5µs and rising time of 4µs enable reliable detection of short-circuit events before MOSFET destruction.

Equivalent & Alternatives

The following parts are listed as comparable options for similar isolated current sensing applications.

Alternative Part Technical Difference Application Difference Selection Advice
ACS724LLCB-40AB-T 3.3V supply only; ±40A range; 50 mV/A sensitivity; 2.4kVRMS isolation; no FILT-adjustable bandwidth Limited to lower-voltage systems; lacks 5V option and bandwidth tuning capability Select when 3.3V supply and fixed 80kHz bandwidth suffice, and 3kVRMS is not required
TMC1100-50 5V supply; ±50A range; 40 mV/A sensitivity; 5kVRMS isolation; integrated digital interface (SPI) Provides digital output and diagnostics but requires SPI host and lacks analog ratiometric simplicity Select when higher isolation rating and digital diagnostics are prioritized over analog interface and cost

Compared with ACS724LLCB-40AB-T and TMC1100-50, the MCS1806GS-5-40-P uniquely combines 5V operation, 3kVRMS isolation, analog ratiometric output, and user-adjustable bandwidth in a compact SOIC-8 footprint-making it optimal for cost-sensitive, high-reliability analog control loops requiring design flexibility.

Availability

MCS1806GS-5-40-P is available at Aetrix Electronics and suitable for motor controls, switch-mode power supplies, automotive on-board chargers, and over-current fault protection requiring stable component supply, long-term lifecycle support, and RoHS-compliant sourcing.

Supply support for MCS1806GS-5-40-P includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance power management ICs, with expertise in DC/DC converters, LED drivers, and isolated sensing solutions.

The MCS1806 product line delivers monolithic, Hall-based isolated current sensors targeting space-constrained, high-efficiency power systems where accuracy, reliability, and safety-certified isolation are critical.

FAQ

What is the maximum continuous primary current the MCS1806GS-5-40-P can handle without exceeding junction temperature limits?

The device supports ±40A continuous primary current within its specified linear range. At this level and ambient temperature of 25°C on a standard evaluation board, self-heating raises junction temperature by ~45°C. To stay below the 165°C absolute maximum, ambient must remain ≤120°C or PCB copper area must be increased per MPS AN178 thermal guidelines.

How does the FILT pin affect bandwidth, and what capacitor value yields 20kHz cutoff?

The FILT pin forms an RC filter with internal RFI = 1.5kΩ and CFI = 1nF. Using fBW = 1/(2π × RFI × (CF + CFI)), a 5.3nF external capacitor yields ~20kHz bandwidth. Capacitor tolerance and PCB parasitics must be considered; use X7R/C0G ceramics with tight tolerance for stable performance.

Can the MCS1806GS-5-40-P measure DC current accurately in the presence of strong external magnetic fields?

Yes. Its differential Hall array cancels uniform external magnetic fields due to matched geometry and ±1% Hall plate matching. Testing shows <0.1% output deviation under 100 Gauss DC field - sufficient for operation near transformers or high-current traces without shielding.

Is the output voltage truly ratiometric, and how does supply variation impact measurement accuracy?

Yes. Sensitivity (KSENS = 98–102%) and zero-current output (KVO = 99–101%) track VCC across 4.5–5.5V. A 5% VCC change induces <0.5% gain error and <0.3% offset shift - negligible compared to the ±2.5% total error budget, enabling robust operation with unregulated 5V rails.

What is the recommended PCB layout practice to preserve isolation and minimize noise coupling?

Maintain ≥4.2mm creepage/clearance between IP+/IP– pads and signal-side pads; use separate primary and secondary ground planes with no vias bridging the isolation barrier; place 1µF bypass capacitor within 2mm of VCC pin; route FILT traces away from noisy switching nodes to avoid injecting noise into the filter node.

Does the MCS1806GS-5-40-P support bidirectional current sensing, and how is polarity indicated?

Yes. Output voltage centers at VCC/2 (2.5V nominal at 5V supply). Current in the IP+→IP– direction produces VOUT > VCC/2; reverse current produces VOUT < VCC/2. Full-scale swing is ±2V, enabling direct connection to single-supply ADCs with appropriate reference and input range.

What safety certifications apply to the MCS1806GS-5-40-P's isolation barrier?

The isolation barrier is type-tested per IEC62368-1 for 3000 VRMS withstand voltage and certified for 500 VRMS working voltage. It meets reinforced insulation requirements and is 100% production-tested for isolation integrity - documentation available in MPS Certificate of Compliance (CoC) #MPS-ISO-2022-08.

MCS1806GS-5-40-P Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
For Measuring:
AC/DC
Sensor Type:
Hall Effect, Differential
Current - Sensing:
40A
Number of Channels:
1
Output:
Ratiometric, Voltage
Sensitivity:
50mV/A
Frequency:
100kHz
Linearity:
±0.5%
Accuracy:
±2.5%
Voltage - Supply:
4.5V ~ 5.5V
Response Time:
5µs
Current - Supply (Max):
10.5mA
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Polarization:
Bidirectional
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

MCS1806GS-5-40-P FAQ

1.How can I place an order for MCS1806GS-5-40-P through Aetrix?

Please submit a Request for Quotation (RFQ) for MCS1806GS-5-40-P on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MCS1806GS-5-40-P reliable?

The price and inventory of MCS1806GS-5-40-P are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MCS1806GS-5-40-P is usually 5 days.

3.What payment methods are accepted for MCS1806GS-5-40-P?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MCS1806GS-5-40-P transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MCS1806GS-5-40-P?

MCS1806GS-5-40-P orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MCS1806GS-5-40-P order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MCS1806GS-5-40-P?

For technical support, including MCS1806GS-5-40-P datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MCS1806GS-5-40-P requirements.

6.How does Aetrix verify that MCS1806GS-5-40-P is sourced from the original manufacturer or authorized distributors?

All MCS1806GS-5-40-P products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MCS1806GS-5-40-P meets industry standards.

7.What is the process for return or replacement of MCS1806GS-5-40-P?

All MCS1806GS-5-40-P units undergo pre-shipment inspection (PSI). If there is an issue with MCS1806GS-5-40-P, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MCS1806GS-5-40-P part is unused and in its original packaging.

Return procedure for MCS1806GS-5-40-P:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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