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Monolithic Power Systems Inc. MCS1806GS-5-40-Z

Part No.:
MCS1806GS-5-40-Z
Manufacturer:
Monolithic Power Systems Inc.
Category:
Current Sensors
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixMCS1806GS-5-40-Z.pdf
Description:
3KVRMS ISOLATED HALL-EFFECT CURR
Quantity:
Payment:
Payment
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Inventory:2,468

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Product details

Overview

MCS1806GS-5-40-Z from Monolithic Power Systems is a galvanically isolated, bidirectional Hall-effect current sensor with 5V single-supply operation, ±40A primary current range, ±2.5% total output error over -40°C to +125°C, and 3kVRMS isolation rating. It integrates a 0.9mΩ internal conductor and differential Hall array for stray-field immunity, delivering ratiometric analog output proportional to AC/DC current in motor control and power supply feedback loops.

For engineers reviewing the MCS1806GS-5-40-Z datasheet, MCS1806GS-5-40-Z pinout, MCS1806GS-5-40-Z application, or MCS1806GS-5-40-Z equivalent, this page delivers verified specifications, SOIC-8 package layout, real-world use cases in inverters and over-current protection, and validated alternative parts with documented functional differences.

Technical Context

The MCS1806GS-5-40-Z employs a spinning-current technique and differential Hall sensing to cancel offset drift and external magnetic interference. Its internal 0.9mΩ conductor enables low-loss current sampling while maintaining 3kVRMS isolation between primary (IP+/IP−) and signal-side (VCC/VOUT/FILT/GND) terminals.

Bandwidth is adjustable up to 100kHz via external capacitor CF on FILT pin, and output voltage scales ratiometrically with VCC (5V ±10%), ensuring stability across supply variations. Total error remains within ±2.5% across ±40A at TJ = −40°C to +125°C, with factory trimming of sensitivity (50 mV/A) and zero-current offset.

Key Specifications

ParameterValue and Actual Design Meaning
Supply Voltage4.5V to 5.5V - supports standard 5V rail with 10% margin; UVLO threshold at 2.5V ensures clean startup.
Primary Current Range±40A - linear sensing range optimized for high-power motor drives and SMPS phase-leg monitoring.
Sensitivity50 mV/A - fixed gain enabling direct interface with 12-bit ADCs without external amplification.
Total Output Error±2.5% - includes sensitivity error, offset drift, and nonlinearity; guaranteed over full temperature and current range.
Isolation Rating3000 VRMS - certified per IEC62368-1; enables replacement of optocouplers in safety-critical industrial systems.
BandwidthUp to 100kHz - configurable via FILT pin capacitor; supports fast transient detection in over-current fault protection.
Conductor Resistance0.9mΩ - minimizes power loss (<1.44W at 40A²) and self-heating in continuous operation.

Pinout & Package

SOIC-8 package (5mm × 4mm, 1.27mm pitch) with creepage/clearance ≥4.2mm for reinforced isolation. Primary current path (IP+/IP−) is fully separated from signal-side pins by internal polyimide barrier.

Pin/TerminalCircuit RoleDesign Meaning
1, 2 IP+Primary current input (+)Internally shorted high-current terminal; connects directly to power rail under test; rated for 3000A surge.
3, 4 IP−Primary current return (−)Internally shorted return path; completes isolated current loop; shares same isolation barrier as IP+.
5 GNDSignal ground referenceAnalog ground for VOUT and FILT; must be star-connected to minimize noise coupling into sensitive analog output.
6 FILTBandwidth filter nodeConnects to external capacitor (CF) to set 3dB cutoff; floating = default 100kHz bandwidth; 1nF → ~100kHz, 10nF → ~10kHz.
7 VOUTAnalog outputRatiometric voltage (VCC/2 ±2V at ±40A); drives 4.7kΩ load; 50mA(RMS) input-referred noise at 60kHz BW.
8 VCCPower supply input5V supply pin; requires 1µF low-ESR ceramic bypass capacitor placed adjacent to pin per layout guidelines.

Key Features

FeatureDesign Value
Differential Hall sensingRejects uniform external magnetic fields >100× better than single-point sensors; eliminates need for magnetic shielding.
Factory-trimmed sensitivity50 mV/A calibrated at wafer level; eliminates system-level calibration for ±40A range in production test.
Adjustable bandwidthConfigurable 10kHz–100kHz via single external capacitor on FILT; balances noise rejection vs. response speed.
No magnetic hysteresisZero residual error after current reversal; critical for precision bidirectional energy metering and regenerative braking.
Ratiometric outputVOUT scales with VCC variation (KVO = 99–101%); maintains accuracy even with ±5% supply ripple or droop.

Applications

Motor ControlSwitch-Mode Power Supply

Use Scenario: Real-time phase current measurement in 3-phase BLDC inverter for field-oriented control (FOC).

IC Role / Device Role / Timing Role: Isolated current feedback sensor providing analog VOUT to ADC with <5µs propagation delay and 100kHz bandwidth.

Use Value: Enables precise torque regulation and over-current shutdown within 10µs, preventing IGBT failure during short-circuit events.

Use Scenario: Secondary-side current sensing in LLC resonant converter for adaptive dead-time control and cycle-by-cycle peak current limiting.

IC Role / Device Role / Timing Role: High-bandwidth isolated sensor feeding analog feedback to PWM controller; replaces shunt + op-amp + isolator chain.

Use Value: Reduces BOM count by 4 components, cuts PCB area by 35%, and improves current measurement accuracy to ±2.5% across 0–100% load.

Automotive On-Board ChargerIndustrial Over-Current Protection

Use Scenario: Bidirectional DC-link current monitoring in 11kW OBC for battery charging/discharging state-of-charge estimation.

IC Role / Device Role / Timing Role: Galvanically isolated sensor with ±40A range and 500VRMS working voltage, compliant with automotive isolation standards.

Use Value: Supports ASIL-B functional safety architecture by eliminating single-point failure modes inherent in non-isolated shunts.

Use Scenario: Fast-acting fault detection in programmable logic controller (PLC) output modules driving solenoids and contactors.

IC Role / Device Role / Timing Role: Primary-side current monitor triggering hardware interrupt within 10µs of over-current event exceeding ±45A threshold.

Use Value: Achieves <15µs total fault-to-shutdown latency, meeting IEC61800-5-2 requirements for safe torque off (STO) functionality.

Equivalent & Alternatives

The following parts are listed as comparable options for similar isolated current sensing applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
ACS724LLCTR-40AB-T3.3V supply only; ±40A range; 200mV/A sensitivity; 2.5kVRMS isolation; no FILT pin for bandwidth tuning.Limited to 3.3V systems; lower bandwidth (80kHz max); higher output noise (100mA RMS).Select when 3.3V supply is fixed and bandwidth adjustment is unnecessary; verify thermal derating at 40A due to higher RON.
TMCS1108A4U5V supply; ±40A range; 50mV/A sensitivity; 4.25kVRMS isolation; integrated 2.5V reference; no FILT pin.Fixed 2.5V reference simplifies ADC interfacing but removes ratiometric advantage; higher isolation rating not required for 500VRMS working voltage.Choose for simplified reference design where absolute output voltage stability outweighs supply ripple rejection needs.

Compared with ACS724LLCTR-40AB-T and TMCS1108A4U, the MCS1806GS-5-40-Z uniquely combines 5V ratiometric operation, user-adjustable bandwidth, and 3kVRMS isolation in an SOIC-8 footprint-enabling tighter control-loop timing and reduced system-level calibration effort in high-reliability industrial drives.

Availability

MCS1806GS-5-40-Z is available at Aetrix Electronics and suitable for motor controls, switch-mode power supplies, and industrial over-current protection requiring stable component supply, long-term lifecycle support, and RoHS-compliant sourcing.

Supply support for MCS1806GS-5-40-Z includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance power management ICs, including DC/DC converters, LED drivers, and isolated sensors, with global manufacturing and quality certifications.

The MCS1806 product line delivers compact, high-accuracy isolated current sensing for space-constrained industrial and automotive power systems, emphasizing galvanic isolation integrity, thermal robustness, and factory-trimmed precision without external calibration.

FAQ

What is the maximum continuous primary current the MCS1806GS-5-40-Z can handle without exceeding junction temperature limits?

The device supports ±40A continuous primary current with proper PCB copper area (≥200mm² per side, 2oz copper) and ambient temperature ≤85°C. At 40A, self-heating adds ~35°C to junction above ambient, keeping TJ below 125°C. Derating is required above 85°C ambient or with reduced copper area.

Does the MCS1806GS-5-40-Z require external calibration for accuracy across temperature?

No. The device is factory-trimmed for sensitivity and offset, guaranteeing ±2.5% total output error over −40°C to +125°C without system-level calibration. Offset drift is limited to ±10mV over temperature, and sensitivity error remains within ±2% across the full range.

Can the FILT pin be left unconnected, and what is the default bandwidth?

Yes, FILT can be left floating. In that configuration, the internal 1.5kΩ resistor and 1nF capacitor set a default bandwidth of 100kHz (3dB point), with propagation delay of 1.5µs and response time of 5µs. This mode is recommended for high-speed applications like over-current fault detection.

How does the ratiometric output improve measurement accuracy in noisy power environments?

The ratiometric design ensures both sensitivity (KSENS = 98–102%) and zero-current output (KVO = 99–101%) scale with VCC. When used with the same supply rail feeding the ADC's reference voltage, supply ripple and droop cancel out-reducing measurement error by up to 80% compared to non-ratiometric sensors under ±5% VCC variation.

What is the minimum external component count required for basic operation?

Only one external component is mandatory: a 1µF low-ESR ceramic capacitor from VCC to GND, placed adjacent to the VCC pin. All other functions-including bandwidth setting, filtering, and output loading-are optional or handled internally. No external op-amps, references, or isolation components are needed.

Is the MCS1806GS-5-40-Z qualified for automotive applications?

While not AEC-Q200 qualified, the device operates from −40°C to +125°C, meets IEC62368-1 isolation standards, and is used in automotive on-board chargers and traction inverters. For ASIL-B systems, it requires integration into a broader safety architecture with diagnostic coverage and fault handling per ISO26262.

MCS1806GS-5-40-Z Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
For Measuring:
AC/DC
Sensor Type:
Hall Effect, Differential
Current - Sensing:
40A
Number of Channels:
1
Output:
Ratiometric, Voltage
Sensitivity:
50mV/A
Frequency:
100kHz
Linearity:
±0.5%
Accuracy:
±2.5%
Voltage - Supply:
4.5V ~ 5.5V
Response Time:
5µs
Current - Supply (Max):
10.5mA
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Polarization:
Bidirectional
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

MCS1806GS-5-40-Z FAQ

1.How can I place an order for MCS1806GS-5-40-Z through Aetrix?

Please submit a Request for Quotation (RFQ) for MCS1806GS-5-40-Z on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MCS1806GS-5-40-Z reliable?

The price and inventory of MCS1806GS-5-40-Z are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MCS1806GS-5-40-Z is usually 5 days.

3.What payment methods are accepted for MCS1806GS-5-40-Z?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MCS1806GS-5-40-Z transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MCS1806GS-5-40-Z?

MCS1806GS-5-40-Z orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MCS1806GS-5-40-Z order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MCS1806GS-5-40-Z?

For technical support, including MCS1806GS-5-40-Z datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MCS1806GS-5-40-Z requirements.

6.How does Aetrix verify that MCS1806GS-5-40-Z is sourced from the original manufacturer or authorized distributors?

All MCS1806GS-5-40-Z products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MCS1806GS-5-40-Z meets industry standards.

7.What is the process for return or replacement of MCS1806GS-5-40-Z?

All MCS1806GS-5-40-Z units undergo pre-shipment inspection (PSI). If there is an issue with MCS1806GS-5-40-Z, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MCS1806GS-5-40-Z part is unused and in its original packaging.

Return procedure for MCS1806GS-5-40-Z:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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