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Monolithic Power Systems Inc. MCS1806GS-5-50-P

Part No.:
MCS1806GS-5-50-P
Manufacturer:
Monolithic Power Systems Inc.
Category:
Current Sensors
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixMCS1806GS-5-50-P.pdf
Description:
3KVRMS ISOLATED HALL-EFFECT CURR
Quantity:
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Payment
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Inventory:184

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Product details

Overview

MCS1806GS-5-50-P from Monolithic Power Systems is a galvanically isolated, linear Hall-effect current sensor optimized for ±50A bidirectional DC/AC sensing with 5V single-supply operation, ±2.5% total output error over -40°C to +125°C, 40 mV/A sensitivity, and 3kVRMS isolation rating. It replaces optocouplers in high-side motor phase current monitoring and switch-mode power supply over-current protection circuits where compact SOIC-8 footprint and magnetic field immunity are critical.

For engineers reviewing the MCS1806GS-5-50-P datasheet, MCS1806GS-5-50-P pinout, MCS1806GS-5-50-P application, or MCS1806GS-5-50-P equivalent, key selection criteria include its 500VRMS working voltage, 0.9mΩ internal conductor resistance, adjustable 100kHz bandwidth via external FILT capacitor, ratiometric analog output, and factory-trimmed offset stability across temperature.

Technical Context

The MCS1806GS-5-50-P implements differential Hall sensing with two integrated transducers (PMCF1 = 0.6 mT/A, PMCF2 = 0.3 mT/A) to cancel stray magnetic fields, combined with spinning current offset cancellation yielding ±10 mV zero-current offset over full temperature range. Its primary conductor is internally connected across pins 1–2 (IP+) and 3–4 (IP−), enabling direct in-line current measurement without shunt resistors.

Galvanic isolation is achieved via reinforced insulation between primary current path and signal side, certified to IEC62368-1 with 3000VRMS withstand voltage and 500VRMS working voltage. The device uses an internal 1.5kΩ filter resistor and 1nF capacitor to enable bandwidth adjustment up to 100kHz using an external capacitor on the FILT pin.

Key Specifications

Parameter Value and Actual Design Meaning
Supply Voltage 4.5V to 5.5V - Enables direct interface with 5V logic and industrial control rails without level-shifting.
Primary Current Range ±50A - Supports high-power motor drive and UPS inverter phase-leg current sensing at rated accuracy.
Sensitivity 40 mV/A - Delivers 2V full-scale output at ±50A, compatible with standard 12-bit ADCs without gain stages.
Total Output Error ±2.5% - Guaranteed over -40°C to +125°C junction temperature, including sensitivity, offset, and nonlinearity contributions.
Isolation Rating 3000VRMS - Meets reinforced insulation requirements for functional safety in Class I equipment per IEC62368-1.
Conductor Resistance 0.9mΩ - Limits power loss to ≤2.25W at 50A, reducing thermal stress and PCB copper requirements.
Bandwidth Up to 100kHz - Supports fast transient detection in digital PFC and servo motor control loops.

Pinout & Package

Package: SOIC-8 (5mm × 4mm, 1.57mm height), RoHS-compliant, MSL Level 1.

Pin/Terminal Circuit Role Design Meaning
1, 2 IP+ Primary current input (+) Internally shorted high-current terminals; connect in series with load to sense forward current direction.
3, 4 IP− Primary current return (−) Internally shorted return path; completes current loop with IP+ pins while maintaining isolation barrier.
5 GND Signal ground reference Reference node for VOUT and FILT; must be routed separately from power ground to avoid noise coupling.
6 FILT Bandwidth filter control Connect external capacitor (CF) to GND to set cutoff frequency; floating for default 100kHz operation.
7 VOUT Analog output Ratiometric voltage proportional to IP (VOUT = VCC/2 + SENS × IP); drives 4.7kΩ min load.
8 VCC Power supply input 5V supply pin; requires 1µF low-ESR ceramic bypass capacitor placed within 2mm of pin.

Key Features

Feature Design Value
Differential Hall sensing Rejects >95% of uniform external magnetic interference, enabling reliable operation near transformers or busbars.
Factory-trimmed sensitivity & offset Eliminates need for system-level calibration; ±1.5% total error at -40°C to +25°C enables plug-and-play integration.
Adjustable bandwidth External CF capacitor sets 3dB point from ~10kHz to 100kHz, allowing noise-bandwidth tradeoff without hardware change.
Ratiometric output VOUT scales with VCC variations (KSENS = 98–102%, KVO = 99–101%), preserving accuracy under supply ripple or brownout.
No magnetic hysteresis Enables precise bidirectional current reconstruction in regenerative braking and four-quadrant motor control.

Applications

Motor Phase Current Sensing Switch-Mode Power Supply OCP

Use Scenario: Real-time phase current feedback in three-phase BLDC inverters for field-oriented control.

IC Role / Device Role / Timing Role: Isolated analog current transducer providing <1.5µs propagation delay and 5µs response time for cycle-by-cycle current limiting.

Use Value: Enables accurate torque control and over-current shutdown at 50A peak without compromising isolation integrity or adding shunt thermal drift.

Use Scenario: Primary-side current monitoring in 1–3kW telecom rectifiers and server PSUs.

IC Role / Device Role / Timing Role: High-bandwidth (100kHz) isolated current sensor feeding analog-to-digital converter for digital PWM controller current mode loop.

Use Value: Provides 0.9mΩ conduction loss and ±2.5% accuracy across line/load/temperature, improving efficiency and fault response vs. discrete shunt+isolator solutions.

Automotive Onboard Charger Industrial Load Detection

Use Scenario: Bidirectional AC current measurement in 6.6kW EV onboard chargers during grid-to-battery and vehicle-to-grid modes.

IC Role / Device Role / Timing Role: Reinforced-isolation current sensor with 500VRMS working voltage, supporting 400–800V DC link systems.

Use Value: Eliminates need for separate high-voltage isolation amplifiers and precision shunts, reducing BOM count and layout complexity.

Use Scenario: Real-time load current verification in programmable logic controller (PLC) output modules driving solenoids and valves.

IC Role / Device Role / Timing Role: Fault-tolerant current monitor with ±50A range and self-heating derating support for continuous 30A operation on 2oz copper PCBs.

Use Value: Detects open-circuit, short-circuit, and partial-load faults with <50mA resolution (IN = 50mA RMS), improving system diagnostics.

Equivalent & Alternatives

The following parts are listed as comparable options for similar isolated current sensing applications.

Alternative Part Technical Difference Application Difference Selection Advice
ACS724LLCTR-50AB-T Lower isolation (2.4kVRMS), higher offset drift (±20mV), no FILT-adjustable bandwidth. Limited to 300VRMS working voltage; unsuitable for 400V+ industrial inverters requiring reinforced insulation. Select when cost sensitivity outweighs isolation robustness and bandwidth flexibility needs.
TMC1100-50A Higher accuracy (±1.5%), but only 2.5kVRMS isolation and no 5V supply option; requires 3.3V logic interface. Not qualified for 500VRMS working voltage applications; lacks automotive AEC-Q100 qualification. Prefer for high-precision lab equipment where isolation margin is secondary to measurement fidelity.

Compared with ACS724LLCTR-50AB-T and TMC1100-50A, the MCS1806GS-5-50-P uniquely delivers 3kVRMS isolation, 5V operation, and user-adjustable bandwidth in a standard SOIC-8-making it optimal for space-constrained, high-reliability industrial and automotive power conversion where safety certification and design flexibility are mandatory.

Availability

MCS1806GS-5-50-P is available at Aetrix Electronics and suitable for motor controls, switch-mode power supplies, and automotive onboard chargers requiring stable component supply, long-term lifecycle support, and traceable sourcing for production ramp-up.

Supply support for MCS1806GS-5-50-P includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance power management ICs, with over 20 years of expertise in DC/DC converters, LED drivers, and isolated sensing solutions.

The MCS1806 product line delivers integrated Hall-effect current sensors with reinforced galvanic isolation for industrial motor drives, renewable energy inverters, and electric vehicle charging systems-designed to replace optocouplers and discrete shunt-based architectures.

FAQ

What is the maximum continuous primary current the MCS1806GS-5-50-P can handle without exceeding junction temperature limits?

The device supports ±50A continuous primary current at ambient temperatures up to +85°C on a 2oz copper PCB with 250mm² thermal pad, assuming 0.9mΩ conductor resistance yields ≤2.25W dissipation. At higher ambient temperatures or reduced copper area, derating is required per Figure 10 in the datasheet; maximum junction temperature remains 165°C.

How does the FILT pin affect bandwidth, and what capacitor value achieves 20kHz cutoff?

The FILT pin forms an RC filter with internal RFI = 1.5kΩ and CFI = 1nF. Using fBW = 1/(2π × RFI × (CF + CFI)), a 5.3nF external capacitor yields ~20kHz 3dB bandwidth. Capacitor tolerance directly impacts accuracy; X7R dielectric with ±10% tolerance is recommended for production designs.

Can the MCS1806GS-5-50-P measure AC currents with high harmonic content, such as those in PFC circuits?

Yes-the device maintains linearity up to 100kHz bandwidth and exhibits no magnetic hysteresis, enabling accurate reconstruction of distorted waveforms with up to 5th harmonic content (e.g., 1kHz fundamental + 5kHz harmonics). Total output error remains within ±2.5% across the full ±50A range at 25°C.

What is the impact of supply voltage variation on output accuracy, and how is ratiometry verified?

Ratiometric performance is quantified by KSENS (98–102%) and KVO (99–101%) coefficients, measured across VCC = 4.5V to 5.5V. This ensures VOUT scaling matches supply changes-e.g., a 5% VCC drop causes ≤2% deviation in full-scale output, preserving closed-loop control stability without recalibration.

Does the MCS1806GS-5-50-P require external calibration for zero-current offset in production systems?

No-factory trimming achieves ±10mV zero-current offset over -40°C to +125°C, translating to ±0.25A equivalent current error at 40mV/A sensitivity. This eliminates production calibration steps; system-level offset correction is optional only for sub-0.1% absolute accuracy requirements.

How is isolation integrity validated during manufacturing, and what standards apply?

Every unit undergoes 100% production testing per IEC62368-1 for 3000VRMS withstand voltage at 60 seconds. Dielectric surge strength is certified to 6000V per IEC61000-4-5 (5 pulses), and external clearance/creepage distances are fixed at 4.2mm-meeting reinforced insulation requirements for basic and supplementary protection in end equipment.

What PCB layout practices maximize thermal performance and magnetic immunity?

Route IP+ and IP− traces symmetrically with minimum loop area; place VCC bypass capacitor within 2mm of pin 8; isolate GND (pin 5) from power ground using split planes; and avoid routing noisy signals (e.g., gate drivers) parallel to FILT or VOUT traces. Thermal pads under the SOIC-8 body improve heat dissipation by ≥15°C.

MCS1806GS-5-50-P Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
For Measuring:
AC/DC
Sensor Type:
Hall Effect, Differential
Current - Sensing:
50A
Number of Channels:
1
Output:
Ratiometric, Voltage
Sensitivity:
40mV/A
Frequency:
100kHz
Linearity:
±0.5%
Accuracy:
±2.5%
Voltage - Supply:
4.5V ~ 5.5V
Response Time:
5µs
Current - Supply (Max):
10.5mA
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Polarization:
Bidirectional
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

MCS1806GS-5-50-P FAQ

1.How can I place an order for MCS1806GS-5-50-P through Aetrix?

Please submit a Request for Quotation (RFQ) for MCS1806GS-5-50-P on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MCS1806GS-5-50-P reliable?

The price and inventory of MCS1806GS-5-50-P are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MCS1806GS-5-50-P is usually 5 days.

3.What payment methods are accepted for MCS1806GS-5-50-P?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MCS1806GS-5-50-P transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MCS1806GS-5-50-P?

MCS1806GS-5-50-P orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MCS1806GS-5-50-P order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MCS1806GS-5-50-P?

For technical support, including MCS1806GS-5-50-P datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MCS1806GS-5-50-P requirements.

6.How does Aetrix verify that MCS1806GS-5-50-P is sourced from the original manufacturer or authorized distributors?

All MCS1806GS-5-50-P products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MCS1806GS-5-50-P meets industry standards.

7.What is the process for return or replacement of MCS1806GS-5-50-P?

All MCS1806GS-5-50-P units undergo pre-shipment inspection (PSI). If there is an issue with MCS1806GS-5-50-P, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MCS1806GS-5-50-P part is unused and in its original packaging.

Return procedure for MCS1806GS-5-50-P:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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