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Monolithic Power Systems Inc. MP2496GR-P

Part No.:
MP2496GR-P
Manufacturer:
Monolithic Power Systems Inc.
Category:
DC DC Converters
Package:
26-PowerVFQFN
Datasheet:
AetrixMP2496GR-P.pdf
Description:
2.5A, 36V, FREQUENCY SELECTABLE
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,351

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Product details

Overview

MP2496GR-P from Monolithic Power Systems is a 36V, 2.5A synchronous step-down converter with integrated USB charging port identification (BC1.2 DCP, Divider, and 1.2V/1.2V modes), 5V fixed output, programmable line drop compensation, and hiccup-mode over-current protection. It delivers regulated 5V/2.5A to USB peripherals from 7–36V input in automotive cigarette lighter adapters and linear charger power supplies.

For engineers reviewing the MP2496GR-P datasheet, MP2496GR-P pinout, MP2496GR-P application, or MP2496GR-P equivalent, key selection criteria include its triple-frequency selectability (150/250/350 kHz), ±8kV HBM ESD rating on DP/DM/USB pins, 24mΩ internal USB MOSFET RDS(ON), 40mΩ/32mΩ buck HS/LS RDS(ON), and thermal shutdown at 165°C with 20°C hysteresis.

Technical Context

The MP2496GR-P integrates two independent power domains: a peak-current-mode synchronous buck regulator with internal 40mΩ HS and 32mΩ LS MOSFETs, and a dedicated USB current-limit switch with auto-detection logic for BC1.2-compliant charging. Its control architecture uses an internal 1V reference, error amplifier with optimized compensation, and cycle-by-cycle current limiting that triggers hiccup mode upon sustained overload.

USB port identification operates via a state machine that drives DP/DM lines into three distinct voltage configurations-shorted (DCP), 2.7V divider, or 1.2V/1.2V-based on device handshake requirements. Line drop compensation is implemented by sensing USB load current and injecting proportional voltage offset into the feedback path using VDROP pin selection (GND/middle/high).

Key Specifications

ParameterValue and Actual Design Meaning
Input Voltage Range7V to 36V - supports wide automotive battery transients and industrial 24V rail operation.
Output VoltageFixed 5V ±1% - meets USB 2.0 specification and powers standard downstream devices.
USB Current Limit2.75A typical - ensures safe charging of smartphones and tablets without external current-sense resistors.
Switching FrequencySelectable 150/250/350 kHz - enables EMI optimization and inductor size trade-offs.
USB MOSFET RDS(ON)24mΩ - minimizes conduction loss and thermal rise under full 2.5A load.
OVP Threshold6.0V (trip), 5.75V (recovery) - protects connected devices from overvoltage damage.
Thermal Shutdown165°C with 20°C hysteresis - prevents permanent silicon damage during sustained overload or poor heatsinking.

Pinout & Package

MP2496GR-P is housed in a thermally enhanced QFN-26 (4mm × 4mm) package with exposed thermal pad. Pin numbering follows top-view orientation per MPS package drawing; PGND pins (5,6,12,13) and OUT pins (3,15,25) are assigned to multiple pads for low-impedance power routing and improved thermal dissipation.

Pin/TerminalCircuit RoleDesign Meaning
1, 2USBUSB output power terminals - connect directly to USB connector VBUS; rated for 2.5A continuous.
3, 15, 25OUTBuck output and USB input node - carries full 2.5A load current; requires wide copper traces and multiple vias.
4, 14INMain input supply - accepts 7–36V; connects to bulk input capacitor and must be decoupled near IC.
5, 6, 12, 13PGNDPower ground return - forms low-inductance loop for buck switching current; must be solid copper plane.
7FREQFrequency selection - float = 150kHz, GND = 250kHz, VCC = 350kHz; sets switching frequency without external components.
8ENEnable control - active-high logic input; internal 1MΩ pull-down allows floating shutdown.
9, 10, 26SWSwitch node - connects to inductor; high dv/dt node requiring short, wide trace and minimal loop area.
11BSTBootstrap supply - connects to 0.1µF ceramic capacitor between SW and BST to drive HS MOSFET gate.
18AGNDAnalog ground - reference for error amplifier and sensing circuits; must tie to PGND at single point.
19VCCInternal 5V LDO output - powers internal circuitry; requires 0.22µF ceramic decoupling capacitor.
20VDROPLine drop compensation select - GND/middle/VCC configures compensation gain for cable IR drop correction.
23, 24DP, DMUSB data lines - implement BC1.2 detection schemes; ±8kV HBM ESD rated for robust hot-plug operation.

Key Features

FeatureDesign Value
Integrated USB DCP DetectionAutomatically identifies BC1.2, Divider, and 1.2V/1.2V charging modes without host MCU intervention.
Programmable Line Drop CompensationThree-level VDROP pin selection adjusts output voltage boost to maintain 5V at load end across long cables.
Synchronous Buck Architecture40mΩ HS + 32mΩ LS internal MOSFETs eliminate external diode, improving efficiency >90% at mid-load.
Hiccup-Mode Over-Current Protection3ms ON / 8.5s OFF recovery cycle limits average fault current and prevents thermal runaway during short-circuit.
Robust USB Interface ESD±8kV HBM rating on DP, DM, and USB pins ensures reliability in consumer and automotive environments.

Applications

Automotive Cigarette Lighter AdapterUSB Wall Charger with Linear Charger Interface

Use Scenario: Converts 12V–24V vehicle battery to stable 5V USB power for mobile devices.

IC Role / Device Role / Timing Role: Primary DC-DC regulator and USB port controller - handles input transients, regulates output, and negotiates charging protocol.

Use Value: Eliminates need for discrete USB ID detection IC and external current-limit MOSFET, reducing BOM count by ≥4 components.

Use Scenario: Supplies clean 5V to linear battery chargers (e.g., TP4056) in portable power banks.

IC Role / Device Role / Timing Role: Pre-regulator stage - provides tightly regulated 5V input to downstream linear charger ICs.

Use Value: Maintains constant 5V at charger input despite cable resistance up to 200mΩ via line drop compensation.

Industrial USB Hub Power ManagementSmart Home Gateway USB Port

Use Scenario: Powers multi-port USB hubs in factory automation gateways with wide-input 24V DC supply.

IC Role / Device Role / Timing Role: Dedicated USB power delivery channel - manages current limit, OVP, and thermal safety per port.

Use Value: Enables single-chip solution for hub VBUS with built-in foldback current limiting and hiccup recovery.

Use Scenario: Provides USB charging capability in Wi-Fi/Bluetooth smart home controllers powered from PoE or 24V wall adapter.

IC Role / Device Role / Timing Role: Integrated power + protocol manager - delivers 5V while auto-detecting connected device type.

Use Value: Supports fast-charging negotiation without firmware development, reducing time-to-market for OEM designs.

Equivalent & Alternatives

The following parts are listed as comparable options for similar USB charging port applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
MP2494GQ-ZLower 2A USB current limit; no BC1.2 detection; fixed 350kHz frequency only.Lacks USB auto-detection and line drop compensation - requires external ID circuitry for DCP compliance.Choose when cost sensitivity outweighs USB protocol flexibility and full 2.5A capability is unnecessary.
TPS65987DUSB-C PD controller with 3.3V/5V/9V/15V/20V output; supports USB-C alternate modes; higher system complexity.Designed for USB-C PD ecosystems - not drop-in compatible; requires firmware, CC logic, and dual-MOSFET layout.Choose only when USB-C Power Delivery and variable voltage output are mandatory design requirements.

Compared with MP2494GQ-Z, MP2496GR-P adds BC1.2 detection and 2.5A capability at modest cost premium; versus TPS65987D, it offers simpler implementation and lower BOM count for legacy USB-A DCP applications without PD negotiation.

Availability

MP2496GR-P is available at Aetrix Electronics and suitable for automotive cigarette lighter adapters, USB wall chargers with linear charger interfaces, and industrial USB hub power management requiring stable component supply across extended temperature ranges (–40°C to +125°C).

Supply support for MP2496GR-P includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance analog and power ICs, with core expertise in DC-DC conversion, motor drivers, and USB power management solutions.

The MP2496 product line targets compact, high-reliability USB charging solutions for automotive and industrial applications where integration of buck regulation, USB detection, and protection is critical to system simplification.

FAQ

What is the maximum supported input voltage for MP2496GR-P?

The absolute maximum input voltage is 40V, but the recommended operating range is 7V to 36V. Operation above 36V risks exceeding internal voltage ratings of the bootstrap circuit and EN clamp Zener, potentially causing premature failure. The UVLO rising threshold is 5.7V, ensuring reliable startup down to nominal 12V automotive systems.

How does the line drop compensation function work in practice?

Line drop compensation measures USB load current via the internal current-sense amplifier and injects a proportional voltage offset into the feedback loop through the VDROP pin configuration. With VDROP = VCC, compensation reaches 400mV at 2.4A load; with VDROP = GND, it drops to 130mV. This maintains ~5V at the device end of long cables without requiring remote sensing wires.

Can MP2496GR-P support Apple MFi charging protocols?

No - MP2496GR-P implements only BC1.2-compliant DCP detection (including Divider and 1.2V/1.2V modes) and does not support Apple-specific resistor-based or digital authentication protocols. It will charge Apple devices in standard USB DCP mode at up to 5V/2.5A but cannot negotiate higher voltages or proprietary fast-charge sequences.

What is the purpose of the NC pins (16, 17, 21, 22)?

Pins 16 and 17 are no-connect but may be tied to OUT to improve thermal performance by increasing copper area for heat spreading. Pins 21 and 22 are strictly no-connect and must remain floating - connecting them risks internal signal coupling or latch-up due to proximity to sensitive analog nodes like DP/DM and VDROP.

Is external soft-start required for MP2496GR-P?

No - MP2496GR-P includes internal soft-start with fixed 1.65ms ramp time. The internal SS circuit controls the error amplifier reference during startup to prevent output overshoot. External soft-start is neither supported nor necessary; adding external capacitance to any pin will disrupt internal timing and regulation stability.

What PCB layout practices are critical for thermal performance?

Thermal performance depends on maximizing heat transfer from the exposed thermal pad (pin 26 center) to internal PGND planes. Use ≥6 thermal vias (0.3mm diameter) under the pad, connect all PGND pins (5,6,12,13) to a solid inner-layer ground plane, and avoid splitting PGND under the IC. Also tie AGND to PGND at one point near pin 18 to prevent noise coupling.

Does MP2496GR-P support USB suspend mode or dynamic current adjustment?

No - MP2496GR-P provides fixed 2.75A current limit and lacks I²C/SMBus interface or programmable current registers. It does not detect or respond to USB suspend signaling; current limit remains active regardless of data-line activity. For dynamic current control, a microcontroller-based solution with external current-sense and MOSFET is required.

MP2496GR-P Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
MP2496
Package/Case:
26-PowerVFQFN
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Non-Isolated PoL Module
Number of Outputs:
1
Voltage - Input (Min):
7V
Voltage - Input (Max):
36V
Voltage - Output 1:
5V
Voltage - Output 2:
-
Voltage - Output 3:
-
Voltage - Output 4:
-
Current - Output (Max):
2.5A
Power (Watts):
-
Voltage - Isolation:
-
Applications:
ITE (Commercial)
Features:
Remote On/Off
Operating Temperature:
-40°C ~ 125°C
Efficiency:
-
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
26-QFN (4x4)
Control Features:
Enable, Active High
Approval Agency:
-
Standard Number:
-

MP2496GR-P FAQ

1.How can I place an order for MP2496GR-P through Aetrix?

Please submit a Request for Quotation (RFQ) for MP2496GR-P on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MP2496GR-P reliable?

The price and inventory of MP2496GR-P are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MP2496GR-P is usually 5 days.

3.What payment methods are accepted for MP2496GR-P?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MP2496GR-P transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MP2496GR-P?

MP2496GR-P orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MP2496GR-P order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MP2496GR-P?

For technical support, including MP2496GR-P datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MP2496GR-P requirements.

6.How does Aetrix verify that MP2496GR-P is sourced from the original manufacturer or authorized distributors?

All MP2496GR-P products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MP2496GR-P meets industry standards.

7.What is the process for return or replacement of MP2496GR-P?

All MP2496GR-P units undergo pre-shipment inspection (PSI). If there is an issue with MP2496GR-P, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MP2496GR-P part is unused and in its original packaging.

Return procedure for MP2496GR-P:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

MP2496GR-P Tags

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