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Monolithic Power Systems Inc. MP2681GS

Part No.:
MP2681GS
Manufacturer:
Monolithic Power Systems Inc.
Category:
Battery Chargers
Package:
16-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixMP2681GS.pdf
Description:
IC BATT CHRG LI-ION
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,332

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Product details

Overview

MP2681GS from Monolithic Power Systems is a highly integrated Li-ion/Li-polymer switch-mode battery charge controller with automatic battery cell detection (3S1P–5S2P), CC/CV regulation, pre-charge mode, NTC-based temperature monitoring, and full fault protection including timer timeout, power line fault, and ID resistor validation. It operates from 4.5V to 30V input and delivers precise 4.15V/cell regulation for power tool battery packs.

For engineers reviewing the MP2681GS datasheet, MP2681GS pinout, MP2681GS application in cordless power tools, or MP2681GS equivalent for multi-cell battery charging systems, this IC provides integrated voltage/current loop control, dual LED status indication, LDO-supplied biasing, and programmable charge timing - all in a 16-pin SOIC package.

Technical Context

The MP2681GS implements dual independent control loops: a voltage regulation loop using VFB/COMP pins with opto-coupler interface, and a current regulation loop via IFB sensing and COMP output. Its internal 5V LDO powers NTC, ID, and FLT circuitry and supports up to 20mA load.

It features automatic battery configuration detection via six VID thresholds on the ID pin (0.265V–4.145V), enabling dynamic selection of charge voltage (12.45V–20.75V) and timer settings (60–12 hr). The CCON gate driver directly controls external MOSFETs for charge path enable/disable during faults or termination.

Key Specifications

ParameterValue and Actual Design Meaning
Input Voltage Range4.5V to 30V - Supports universal AC adapter inputs and wide-range cradle chargers for power tools.
Battery Regulation Voltage4.15V/cell ±25mV - Precision CV setting for Li-ion cells across 3–5 series configurations.
Pre-charge Current150mA fixed - Safely revives deeply discharged batteries below 3.0V/cell without external components.
Charge Termination Threshold10% of programmed ICHG - Ensures full saturation while preventing overcharge via current foldback.
NTC Monitoring WindowVNTC = 30–79% of VLDO - Maps to ~0°C–60°C range using standard NTC thermistors for safe thermal envelope control.
Timer Accuracy±20% with 0.1μF capacitor - Configurable pre-charge (60/90 min) and total charge (2–12 hr) safety limits per battery topology.
LDO Output5.0V ±0.2V, 20mA - Powers external bias networks for ID, NTC, and FLT circuits; tracks VDD if <5V.
Operating Junction Temp−40°C to +125°C - Rated for industrial-grade operation inside sealed power tool battery packs and chargers.

Pinout & Package

MP2681GS is housed in a 16-pin SOIC package (SOIC16), with exposed pad not electrically connected. Thermal resistance θJA = 80°C/W on 4-layer PCB per JESD51-7.

Pin/TerminalCircuit RoleDesign Meaning
1 VDDPower supply inputBypassed with ≥4.7μF capacitor; enables operation above 4.5V and triggers UVLO at 4.1V.
3 GNDGround referenceCommon return for analog and power sections; connects to system ground plane.
4 VFBVoltage feedback inputConnects to opto-coupler cathode for closed-loop regulation of flyback output voltage.
5 COMPCombined error amplifier outputDrives opto-coupler LED; shared node for both voltage and current regulation loops.
6 IFBCurrent sense inputMonitors voltage across external sense resistor to regulate charge current in CC mode.
7 LEDR / 8 LEDGStatus indicator outputsDrive bi-color LED for real-time state reporting (charging, fault, termination, NTC error).
9 CRCharge rate controlLogic high = fast charge (VIREF = 0.16V); low = slow charge (VIREF = 0.016V); floating = default fast.
10 IDBattery identification inputDetects six battery configurations (3S1P–5S2P) via VID voltage; pulls up to LDO through 20kΩ.
11 NTCTemperature sense inputReads voltage divider output from NTC thermistor; enables charge suspension outside safe thermal window.
12 TMRTimer capacitor connectionConnects to GND via capacitor (e.g., 0.1μF) to set oscillator frequency and safety timer duration.
13 LDOInternal 5V regulator outputSupplies bias to ID, NTC, and FLT; sinks up to 20mA; tracks VDD if below 5V.
14 FLTFault open-drain outputPulled low on any fault (NTC, timer, ID, power line); used for system-level fault signaling.
15 BATTBattery voltage senseDirect connection to battery pack positive; detects dead battery (<1.0V/cell) and initiates pre-charge.
16 CCONCharge path MOSFET gate driverPulled low during normal charge; pulled high to disconnect battery on fault or termination.

Key Features

FeatureDesign Value
Auto-detect battery configurationIdentifies 3S1P/3S2P/4S1P/4S2P/5S1P/5S2P via six VID thresholds on ID pin - eliminates manual configuration.
Dual operational amplifiersTwo 1MHz-bandwidth op-amps share COMP output with OR logic - enables simultaneous CC/CV loop convergence.
Integrated 5V LDODelivers regulated 5.0V ±0.2V at up to 20mA - powers external NTC/ID/FLT circuits without auxiliary supply.
Programmable charge timingConfigurable pre-charge (60/90 min) and total charge (2–12 hr) limits based on battery topology - prevents prolonged charging of defective cells.
Bi-color LED status engineLEDR/LEDG outputs generate distinct flash patterns for 7 fault conditions (NTC, timer, ID, power line) plus charging/termination - simplifies field diagnostics.
Fixed pre-charge mode150mA constant current applied when VBATT < 3.0V/cell - safely recovers deeply discharged Li-ion packs without user intervention.

Applications

Power Tool Battery ChargerStandalone Fast Charger

Use Scenario: Integrated charger in cordless drill/driver battery packs with embedded NTC and ID resistor.

IC Role / Device Role / Timing Role: Primary CC/CV controller managing flyback converter output, battery voltage/current regulation, and thermal/fault safety.

Use Value: Enables automatic 3–5S battery recognition and adaptive charge profiles - reduces BOM count and eliminates manual jumper settings.

Use Scenario: Wall-mounted fast charger for interchangeable 18V/20V/24V power tool battery platforms.

IC Role / Device Role / Timing Role: Standalone charge manager interfacing with AC-DC front-end and battery communication bus.

Use Value: Delivers full protection (timer, NTC, ID validation) and status indication without microcontroller - lowers system cost and firmware complexity.

Industrial Cordless EquipmentMedical Portable Device Charger

Use Scenario: High-reliability charger for cordless vacuum cleaners, lawn mowers, or commercial-grade power tools.

IC Role / Device Role / Timing Role: Safety-critical charge supervisor enforcing JEDEC-compliant thermal limits and charge termination.

Use Value: Meets IEC 62133 requirements via hardware-enforced pre-charge, timer backup, and dual-fault shutdown (CCON + FLT).

Use Scenario: Certified charger for portable medical devices requiring traceable charge logs and fail-safe operation.

IC Role / Device Role / Timing Role: Charge controller with deterministic fault response and LED-based operator feedback.

Use Value: Provides unambiguous visual status (flashing red/green) for maintenance staff - avoids misinterpretation of charge state.

Equivalent & Alternatives

The following parts are listed as comparable options for similar multi-cell Li-ion battery charge controller applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
BQ24618RTWRRequires external MCU for battery configuration selection; no integrated VID-based auto-detection; uses I2C interface.Best suited for systems with host processor and flexible firmware-defined charge profiles.Select when design includes microcontroller and requires programmable charge parameters beyond fixed VID mapping.
ISL9238HRTZSupports SMBus communication and advanced telemetry; lacks integrated LDO and bi-color LED drivers.Targets high-end notebooks and enterprise devices needing runtime data logging and thermal modeling.Select when system demands battery gauge integration, voltage/current telemetry, and SMBus command support.

Compared with BQ24618RTWR and ISL9238HRTZ, MP2681GS offers autonomous battery topology detection and self-contained status indication - reducing firmware dependency and component count in cost-sensitive power tool applications.

Availability

MP2681GS is available at Aetrix Electronics and suitable for cordless power tool battery chargers, standalone fast chargers, and industrial cordless equipment requiring stable component supply, long-lifecycle availability, and RoHS-compliant packaging.

Supply support for MP2681GS includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance analog and mixed-signal ICs for power management, motion control, and automotive applications.

The MP2681GS belongs to MPS's battery management IC product line, designed specifically for high-voltage multi-cell Li-ion charging in portable power tools and industrial equipment - emphasizing integration, reliability, and hardware-based safety.

FAQ

What battery configurations does MP2681GS support?

The MP2681GS supports six configurations: 3S1P, 3S2P, 4S1P, 4S2P, 5S1P, and 5S2P. Detection is performed automatically via six pre-set VID voltage thresholds on the ID pin (0.265V–4.145V), each corresponding to a specific cell count and parallel count. No external programming or MCU is required.

How does MP2681GS handle deeply discharged batteries?

When VBATT falls below 3.0V/cell, MP2681GS enters fixed pre-charge mode, delivering 150mA constant current through the BATT pin while keeping the external MOSFET off. This continues until VBATT exceeds 3.0V/cell or the pre-charge timer (60 or 90 min) expires - ensuring safe recovery of depleted cells.

Can MP2681GS operate without an ID resistor in the battery pack?

Yes. If no ID resistor is present, the charge termination voltage can be manually configured by applying one of six predefined VID voltages (0.265V–4.145V) to the ID pin using an external voltage source or resistor divider - maintaining full functionality without battery-side components.

What protections does MP2681GS provide during charging?

MP2681GS integrates over-temperature shutdown (150°C), NTC-based thermal window enforcement, timer-based pre-charge and total charge timeout, power line fault detection, ID resistor validation, and open-battery detection. All faults trigger immediate CCON high and FLT low assertion, cutting off the charge path and setting output to 3.2V/cell.

How is status indicated on MP2681GS?

Status is conveyed via LEDR and LEDG pins driving a bi-color LED. Distinct flash patterns indicate charging (red off/green flashing), charge completion (red off/green on), NTC fault (red flashing/green off), timer fault (red flashing/green off), ID error (red flashing/green off), and power line fault (red flashing/green off) - enabling intuitive field diagnostics without test equipment.

What is the role of the LDO pin on MP2681GS?

The LDO pin provides a regulated 5.0V ±0.2V output capable of sourcing up to 20mA. It supplies bias voltage to the ID resistor network, NTC voltage divider, and FLT pull-up resistor - eliminating need for external regulators and simplifying system-level power architecture.

Does MP2681GS support automatic recharge?

Yes. When battery voltage drops below 3.95V/cell after full charge, MP2681GS automatically reinitiates charging without external intervention. It resets the reference voltage, asserts CCON low, and resumes the CC→CV cycle until the 10% termination threshold is met again - extending usable runtime in intermittent-use tools.

MP2681GS Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
16-SOIC (0.154", 3.90mm Width)
Packaging:
Tube
Product Status:
Active
Battery Chemistry:
Lithium Ion/Polymer
Number of Cells:
1
Current - Charging:
Constant
Programmable Features:
Timer
Fault Protection:
-
Charge Current - Max:
-
Battery Pack Voltage:
4.15V
Voltage - Supply (Max):
30V
Interface:
-
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
16-SOIC

MP2681GS FAQ

1.How can I place an order for MP2681GS through Aetrix?

Please submit a Request for Quotation (RFQ) for MP2681GS on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MP2681GS reliable?

The price and inventory of MP2681GS are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MP2681GS is usually 5 days.

3.What payment methods are accepted for MP2681GS?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MP2681GS transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MP2681GS?

MP2681GS orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MP2681GS order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MP2681GS?

For technical support, including MP2681GS datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MP2681GS requirements.

6.How does Aetrix verify that MP2681GS is sourced from the original manufacturer or authorized distributors?

All MP2681GS products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MP2681GS meets industry standards.

7.What is the process for return or replacement of MP2681GS?

All MP2681GS units undergo pre-shipment inspection (PSI). If there is an issue with MP2681GS, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MP2681GS part is unused and in its original packaging.

Return procedure for MP2681GS:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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