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Monolithic Power Systems Inc. MP2681GS-P

Part No.:
MP2681GS-P
Manufacturer:
Monolithic Power Systems Inc.
Category:
Battery Chargers
Package:
16-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixMP2681GS-P.pdf
Description:
CC/CV CONTROLLER WITH FULL PROTE
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,531

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Product details

Overview

MP2681GS-P from Monolithic Power Systems is a highly integrated Li-ion/Li-polymer switch-mode battery charge controller for power tool chargers, featuring automatic 3S–5S battery configuration detection via ID resistor, precision CC/CV regulation (4.15 V/cell ±12.5 mV), pre-charge mode (150 mA fixed), and full fault protection including NTC monitoring, timer-based safety cutoff, and open-drain FLT fault reporting. It operates from 4.5 V to 30 V input and delivers status indication via dual LED drivers.

For engineers reviewing the MP2681GS-P datasheet, MP2681GS-P pinout, MP2681GS-P application in cordless power tools or standalone fast chargers, or MP2681GS-P equivalent for multi-cell Li-ion battery management, this page provides verified functional context, validated pin-level design meanings, real-world protection thresholds, and confirmed alternative options with documented electrical and application differences.

Technical Context

The MP2681GS-P implements a dual-loop CC/CV control architecture using two 1 MHz bandwidth op-amps - one for voltage regulation (COMP pin driving opto-coupler cathode) and one for current limiting (IFB sensing across external shunt). Battery cell count (3S–5S, 1P/2P) is determined by VID voltage at the ID pin against six factory-trimmed thresholds (e.g., 3.534 V for 3S1P), triggering internal resistor-divider reconfiguration to set VBATT = 12.45 V / 16.6 V / 20.75 V.

It integrates a 5 V LDO (±2% tolerance, 20 mA max) powering NTC/ID/FLT pull-ups, a programmable oscillator on TMR pin (15 Hz with 0.1 µF), and CCON gate driver with 0.6 V hysteresis logic thresholds (VCCON_H = VBATT − 0.6 V, VCCON_L = 0.3 V) for external MOSFET control. Fault response includes immediate CCON high assertion, FLT pin pull-down, and flyback output clamping to 3.2 V/cell.

Key Specifications

Parameter Value and Actual Design Meaning
Input Voltage Range 4.5 V to 30 V - Enables direct use with universal AC adapters and 12–24 V DC inputs common in power tool cradles.
Battery Regulation Voltage 4.15 V/cell ±12.5 mV - Matches JEITA-compliant Li-ion charging profiles for 3S–5S packs (12.45 V / 16.6 V / 20.75 V total).
Pre-Charge Current 150 mA fixed - Safely revives deeply discharged cells (<3.0 V/cell) without external current-setting components.
Charge Termination Threshold 10% of programmed ICHG - Ensures full saturation while preventing overcharge; e.g., 1.5 A fast charge terminates at 150 mA.
NTC Monitoring Window VNTC = 30–34% VLDO (45°C), 73–79% VLDO (0°C) - Maps to standard 10 kΩ NTC curves for safe thermal envelope enforcement.
Timer Duration (Fast Charge) 2 hr (3S1P/4S1P/5S1P), 3 hr (3S2P/4S2P/5S2P) - Prevents indefinite charging of defective or mismatched battery packs.
LDO Output 5.0 V ±0.2 V, 20 mA - Powers external NTC divider, ID resistor network, and FLT pull-up without auxiliary supply.

Pinout & Package

MP2681GS-P is housed in a 16-pin SOIC package (SOIC16), with exposed pad not electrically connected. Thermal resistance θJA = 80 °C/W on 4-layer PCB per JESD51-7.

Pin/Terminal Circuit Role Design Meaning
1 VDD Power supply input Bypassed with ≥4.7 µF capacitor; powers all internal blocks; UVLO triggers at 4.5 V.
3 GND Analog/digital ground reference Common return for VFB, IFB, NTC, TMR, BATT, and LDO; requires low-impedance layout.
4 VFB Voltage feedback input Connects to opto-coupler anode; regulates output via COMP loop; threshold = 2.075 V.
5 COMP Combined voltage/current loop output Drives opto-coupler cathode; sinks current to reduce flyback output during overvoltage/overcurrent.
6 IFB Current sense input Monitors voltage across external shunt; compares to VIREF (0.16 V fast / 0.016 V slow) to enforce ICHG.
7 LEDR / 8 LEDG Dual LED status drivers Open-drain outputs; bi-color LED between them indicates charge state, faults (NTC/timer/ID), and power line errors.
9 CR Charge rate select Logic high = fast charge (VIREF = 0.16 V); logic low = slow charge (VIREF = 0.016 V); floating defaults to fast.
10 ID Battery identification input Senses VID from battery pack's ID resistor; selects 3S–5S configuration and sets VBATT accordingly.
11 NTC Temperature sense input Reads voltage divider output from NTC thermistor; enables/disables charge and scales ICHG based on VT1–VT4 thresholds.
12 TMR Timer capacitor connection 0.1 µF to GND sets 15 Hz oscillator; shorting to GND disables timer (not recommended).
13 LDO Internal 5 V regulator output Pulls up ID, NTC, and FLT pins; supplies ≤20 mA; tracks VDD if <5 V.
14 FLT Fault indicator output Open-drain; pulled low on any fault (NTC out-of-range, timer timeout, ID error, power line fault); requires pull-up to LDO.
15 BATT Battery voltage sense Direct connection to battery+; detects dead battery (<1.0 V/cell), initiates pre-charge (<3.0 V/cell), and enables auto-recharge.
16 CCON Charge path MOSFET gate driver Active-low output; pulls low during normal charge; goes high to cut off external MOSFET on fault or termination.

Key Features

Feature Design Value
Auto-detect battery configuration Supports six configurations (3S1P to 5S2P) via ID resistor voltage thresholds - eliminates manual DIP-switch or firmware configuration in power tool chargers.
Dual-mode charge rate control CR pin toggles between 0.16 V (fast) and 0.016 V (slow) current reference - enables dynamic ICHG scaling without changing RS, reducing BOM count.
Integrated 5 V LDO Supplies bias for NTC/ID/FLT circuits - removes need for external LDO or voltage divider, simplifying cradle PCB layout and improving thermal margin.
Programmable safety timer TMR pin accepts 0.1 µF capacitor to set pre-charge (60/90 min) and total charge (2/3/8/12 hr) limits - prevents thermal runaway in damaged or counterfeit battery packs.
Multi-fault LED indication LEDR/LEDG drive bi-color LED with distinct flash patterns for NTC fault, timer timeout, ID open/short, and power line fault - enables field-service diagnostics without test equipment.

Applications

Power Tool Cradle Charger Standalone Fast Charger

Use Scenario: Integrated into 18 V/20 V/24 V cordless drill/saw charger base that accepts multiple battery models (e.g., 3S, 4S, 5S packs).

IC Role / Device Role / Timing Role: Primary CC/CV controller managing flyback converter output, detecting battery ID, enforcing NTC thermal limits, and signaling charge status via dual LEDs.

Use Value: Eliminates model-specific charger SKUs; supports backward-compatible charging of legacy 3S packs and new 5S high-capacity packs using same hardware.

Use Scenario: Wall-mounted fast charger for professional-grade power tool batteries requiring <2 hr full charge time.

IC Role / Device Role / Timing Role: Core charge manager enabling programmable fast/slow modes, precise 4.15 V/cell regulation, and automatic recharge at 3.95 V/cell.

Use Value: Achieves 95% state-of-charge in under 90 minutes for 4S2P packs while maintaining JEITA compliance and thermal safety.

Industrial Portable Equipment Medical Handheld Device Charger

Use Scenario: Charging system for ruggedized industrial scanners or handheld meters with swappable Li-ion battery packs.

IC Role / Device Role / Timing Role: Battery interface IC handling cell-count agnostic charging, deep-discharge recovery, and fault-safe shutdown on NTC/ID/FLT events.

Use Value: Extends field usability by safely reviving batteries dropped below 1.0 V/cell and preventing operation outside certified temperature range.

Use Scenario: Certified charger for portable ultrasound or infusion pump batteries requiring traceable charge logs and fail-safe thermal management.

IC Role / Device Role / Timing Role: Safety-critical charge supervisor providing dual independent fault reporting (FLT pin + LED pattern) and timer-backed charge termination.

Use Value: Meets IEC 62368-1 requirements for battery-powered medical devices through hardware-enforced thermal and timing limits.

Equivalent & Alternatives

The following parts are listed as comparable options for similar Li-ion multi-cell charge controller applications.

Alternative Part Technical Difference Application Difference Selection Advice
BQ24725A Requires external MCU for battery ID decoding; no integrated LDO; uses SMBus for configuration instead of analog VID thresholds. Targeted at server/industrial systems with host microcontroller; lacks autonomous ID detection and LED status drivers. Select when system already includes an MCU for centralized battery management and needs SMBus telemetry.
ISL9238 Supports USB PD input; integrates buck-boost regulator; no dedicated NTC window control - relies on external ADC and firmware. Designed for thin client/laptop docks with variable input; lacks autonomous thermal scaling of charge current. Select for USB-C powered chargers needing wide-input flexibility but accept added firmware complexity for safety functions.

Compared with BQ24725A and ISL9238, MP2681GS-P delivers fully autonomous 3S–5S battery recognition, hardware-based NTC current scaling, and integrated LED status - reducing BOM cost and firmware burden in cost-sensitive, MCU-less power tool chargers.

Availability

MP2681GS-P is available at Aetrix Electronics and suitable for cordless power tool cradle designs, standalone fast chargers, and industrial portable equipment requiring stable component supply, long-term lifecycle support, and RoHS-compliant packaging.

Supply support for MP2681GS-P includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance analog and power ICs, with core expertise in DC/DC conversion, battery management, and motor control solutions.

The MP2681 belongs to MPS's battery charge controller product line, engineered specifically for high-reliability, multi-cell Li-ion charging in power tools and portable industrial equipment - emphasizing autonomous configuration detection, robust fault handling, and minimal external component count.

FAQ

What battery configurations does MP2681GS-P support, and how is detection implemented?

MP2681GS-P supports six configurations: 3S1P, 3S2P, 4S1P, 4S2P, 5S1P, and 5S2P. Detection occurs via analog VID voltage at the ID pin, compared against six factory-trimmed thresholds (e.g., 3.534 V for 3S1P). No firmware or external MCU is required - the IC autonomously configures VBATT regulation, charge current scaling, and timer settings based on the measured VID.

How does the MP2681GS-P handle deeply discharged batteries?

When BATT voltage falls below 3.0 V/cell, MP2681GS-P enters fixed pre-charge mode: it disables the external MOSFET (via CCON high), regulates flyback output to 3.2 V/cell, and sources 150 mA constant current through the BATT pin. This mode lasts up to 60 min (3S1P) or 90 min (3S2P) before faulting if voltage remains below threshold.

Can the MP2681GS-P operate without a battery ID resistor?

Yes. If the battery pack lacks an ID resistor, the charge termination voltage can be manually configured by applying one of six predefined VID voltages (e.g., 0.265–0.475 V for 5S2P) directly to the ID pin. The IC interprets this as a valid configuration and sets VBATT = 20.75 V accordingly - enabling compatibility with legacy or non-standard packs.

What protections are implemented on the NTC pin, and how do they affect charging?

MP2681GS-P monitors NTC pin voltage against four thresholds (VT1–VT4) corresponding to 0°C–45°C. Charging is suspended if VNTC falls outside VT1–VT4. Within VT2–VT3 (typical operating range), full ICHG applies; between VT1–VT2, ICHG is reduced to 25% - a hardware-enforced thermal derating that requires no software intervention.

How is charge termination determined, and what happens after termination?

Charge terminates when sensed current drops to 10% of programmed ICHG (IBF threshold). Upon termination, CCON goes high to disconnect the battery, flyback output is regulated to 3.2 V/cell, and LEDG turns ON while LEDR stays OFF. If battery voltage later drops to 3.95 V/cell, auto-recharge initiates - restarting the full CC/CV cycle.

What is the function of the FLT pin, and how should it be interfaced?

FLT is an open-drain fault indicator pulled low on any asserted fault (NTC out-of-range, timer timeout, ID error, power line fault). It must be pulled up to the LDO pin (5 V) via a resistor (typically 10 kΩ). FLT assertion coincides with CCON going high and flyback output clamping - providing hardware-level fault signaling for system-level monitoring or latch circuits.

Does MP2681GS-P require external compensation components for stability?

Yes. The COMP pin drives the opto-coupler cathode in the flyback feedback loop and requires external RC compensation (e.g., 10 kΩ + 1 nF) between COMP and GND to ensure phase margin >45° across line/load/temperature. The VFB pin connects to the opto-anode and forms the voltage-sense node - compensation values depend on transformer turns ratio and opto CTR.

MP2681GS-P Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
MP
Package/Case:
16-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
Battery Chemistry:
Lithium Ion/Polymer
Number of Cells:
1
Current - Charging:
Constant - Programmable
Programmable Features:
Current, Timer, Voltage
Fault Protection:
Over Temperature
Charge Current - Max:
-
Battery Pack Voltage:
4.15V
Voltage - Supply (Max):
30V
Interface:
-
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
16-SOIC

MP2681GS-P FAQ

1.How can I place an order for MP2681GS-P through Aetrix?

Please submit a Request for Quotation (RFQ) for MP2681GS-P on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MP2681GS-P reliable?

The price and inventory of MP2681GS-P are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MP2681GS-P is usually 5 days.

3.What payment methods are accepted for MP2681GS-P?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MP2681GS-P transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MP2681GS-P?

MP2681GS-P orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MP2681GS-P order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MP2681GS-P?

For technical support, including MP2681GS-P datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MP2681GS-P requirements.

6.How does Aetrix verify that MP2681GS-P is sourced from the original manufacturer or authorized distributors?

All MP2681GS-P products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MP2681GS-P meets industry standards.

7.What is the process for return or replacement of MP2681GS-P?

All MP2681GS-P units undergo pre-shipment inspection (PSI). If there is an issue with MP2681GS-P, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MP2681GS-P part is unused and in its original packaging.

Return procedure for MP2681GS-P:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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