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Monolithic Power Systems Inc. MP4030GS

Part No.:
MP4030GS
Manufacturer:
Monolithic Power Systems Inc.
Category:
LED Drivers
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixMP4030GS.pdf
Description:
IC LED DRIVER OFFL TRIAC 8SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,330

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Product details

Overview

MP4030GS from Monolithic Power Systems is a TRIAC-dimmable, primary-side-control offline LED controller with integrated active PFC and an internal low-side MOSFET (30 V, 250 mΩ). It delivers accurate LED current regulation in isolated single-stage flyback converters without optocouplers or secondary-side feedback, supports boundary-conduction mode operation, and enables flicker-free dimming across extended phase-cut ranges. Used in residential and commercial LED retrofit lamps.

For engineers reviewing the MP4030GS datasheet, MP4030GS pinout, MP4030GS application, or MP4030GS equivalent, this page provides verified technical context, real-current-control architecture details, TRIAC dimming threshold values, protection trigger points, and SOIC8 package integration guidance for LED driver design validation and BOM optimization.

Technical Context

The MP4030GS implements proprietary real-current-control using primary-side sensing via the S pin and ZCD-based zero-current detection to regulate LED current without secondary feedback. Its multiplier circuit (MULT pin) accepts rectified line voltage to generate a sinusoidal reference for high PF (>0.98) and low THD (<12%).

It operates in boundary-conduction mode with programmable cycle-by-cycle current limiting (2.3 V clamp), 5.6 µs minimum off-time, and auto-restart fault protection including over-voltage (5.5 V on ZCD), short-circuit (COMP ≥ 5 V), and over-temperature (150 °C junction).

Key Specifications

ParameterValue and Actual Design Meaning
VCC Operating Range11 V to 27 V - powers control logic and gate driver; internal charging circuit enables fast start-up from AC line
LED Current Accuracy±3% typical - achieved via real-current-control algorithm using primary-side sensing and COMP clamping
Power Factor0.982–0.993 - maintained across 108–132 VAC input via MULT-driven sinusoidal current shaping
TRIAC Dimming ThresholdsVMUL_ON = 0.35 V, VMUL_OFF = 0.15 V - defines reliable turn-on/turn-off detection for phase-cut waveforms
Internal MOSFET RDS(ON)250 mΩ max at 100 mA - limits conduction loss in low-power isolated LED drivers
OVP Trigger LevelZCD ≥ 5.5 V - detects over-voltage via auxiliary winding voltage, with 2 µs blanking to reject switching spikes
Thermal Shutdown150 °C junction - latches off until VCC drops below 7 V, then auto-restarts

Pinout & Package

MP4030GS is housed in an 8-pin SOIC package (JEDEC MS-012, 150 mil width), optimized for compact LED driver PCB layouts with thermal pad grounding and creepage compliance for Class II isolation.

Pin/TerminalCircuit RoleDesign Meaning
1 MULTMultiplier Input / TRIAC Phase DetectorAccepts half-wave rectified line signal; sets current reference shape and detects dimmer conduction angle
2 ZCDZero-Current Detection / OVP/OCP SenseTriggers MOSFET turn-on at inductor current zero-crossing; monitors auxiliary winding for over-voltage (5.5 V) and over-current (0.9 V)
3 VCCSupply Voltage Input11–27 V operating range; internal JFET charging circuit enables startup without external bias winding
4 DPDimming Pull-Down DrainInternal 30 V MOSFET pulls down rectified input during TRIAC OFF interval to stabilize phase detection
5 SMain MOSFET SourceSense node for primary current; connects to RS resistor for cycle-by-cycle current limiting (2.3 V clamp)
6 DMain MOSFET Drain / VCC Charging PathDrain of internal 30 V MOSFET; internally diode-connected to VCC for self-biasing from auxiliary winding
7 GNDSignal & Gate Drive ReturnCommon reference for control loop, protection comparators, and gate driver output
8 COMPError Amplifier Output / SCP MonitorCompensation node for loop stability; short-circuit triggers at ≥5 V with auto-restart

Key Features

FeatureDesign Value
Primary-Side Current ControlEliminates optocoupler and TL431, reducing bill-of-materials cost and improving long-term reliability in sealed LED lamps
Integrated VCC Charging CircuitEnables <115 µs start timer period and eliminates need for auxiliary winding during initial power-up
Flicker-Free TRIAC Dimming25% line-cycle blanking + COMP clamping at 1.9 V maintains holding current and prevents random flicker at deep dim levels
Boundary-Conduction Mode OperationZero-voltage turn-on reduces EMI and increases efficiency by eliminating reverse-recovery losses in secondary diode
Auto-Restart Fault ProtectionOver-voltage, short-circuit, over-current, and over-temperature faults all latch and restart only after VCC drops below 7 V

Applications

Residential LED Retrofit LampsCommercial Downlight Drivers

Use Scenario: Replacing incandescent A19 bulbs with dimmable LED equivalents in standard wall dimmer circuits.

IC Role / Device Role / Timing Role: Primary-side controller managing single-stage flyback conversion, real-current regulation, and TRIAC phase detection.

Use Value: Enables full 10–100% dimming range with legacy leading-edge dimmers while maintaining >82% efficiency and <12% THD.

Use Scenario: Constant-current LED drivers for recessed 4-inch and 6-inch downlights in office buildings and retail spaces.

IC Role / Device Role / Timing Role: Offline LED controller implementing active PFC and boundary-mode switching to meet IEC 61000-3-2 Class C harmonic limits.

Use Value: Delivers PF >0.98 and THD <10% across universal 90–264 VAC input, supporting ENERGY STAR and DLC certification requirements.

Industrial Panel-Mount LED FixturesSmart Lighting Modules with Ripple Suppression

Use Scenario: High-reliability LED lighting in factory environments with variable line voltage and frequent switching cycles.

IC Role / Device Role / Timing Role: Core controller providing over-temperature shutdown (150 °C), auto-restart OVP, and robust ZCD blanking for noisy AC mains.

Use Value: Ensures continuous operation under -40 °C to +125 °C junction temperature with no manual reset required after fault events.

Use Scenario: Dimmable smart LED modules integrating ripple suppression for zero-flicker video recording and human-centric lighting.

IC Role / Device Role / Timing Role: Controller synchronizing DP MOSFET pull-down timing with MULT-detected dimming phase to enable external ripple suppressor activation.

Use Value: Reduces LED current ripple to <5% peak-to-peak, eliminating visible shimmer during camera capture and improving visual comfort.

Equivalent & Alternatives

The following parts are listed as comparable options for similar TRIAC-dimmable offline LED controller applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
MP4028GSNo integrated main MOSFET; requires external 650 V switch; higher voltage rating but adds BOM complexityBetter suited for >40 W designs where higher breakdown voltage and thermal separation are criticalSelect when designing >36 W outputs or needing discrete MOSFET selection for thermal management
BP5629DSecondary-side feedback required; no active PFC; lower PF (~0.7); no ZCD-based BCM controlTargeted at cost-sensitive non-certifiable applications where harmonic compliance is not mandatedSelect only for sub-15 W non-regulated LED tubes where PF and THD are not specified

Compared with MP4030GS, MP4028GS trades integrated MOSFET simplicity for higher voltage headroom and thermal flexibility, while BP5629D sacrifices PFC, BCM efficiency, and primary-side accuracy to reduce system cost-making MP4030GS optimal for certified, dimmable, single-stage 15–36 W LED drivers.

Availability

MP4030GS is available at Aetrix Electronics and suitable for residential LED retrofit lamps, commercial downlight drivers, and industrial panel-mount LED fixtures requiring stable component supply, long-lifecycle support, and RoHS-compliant packaging.

Supply support for MP4030GS includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance analog and power ICs, with design centers in the US, China, and Taiwan, and global distribution through authorized partners.

The MP4030GS belongs to MPS's offline LED controller product line, engineered specifically for TRIAC-dimmable, single-stage, primary-side-regulated lighting systems targeting ENERGY STAR, DLC, and IEC 61000-3-2 compliance.

FAQ

What is the maximum output power supported by MP4030GS in a single-stage flyback design?

The MP4030GS is rated for up to 36 W output in typical TRIAC-dimmable applications, based on its 30 V internal MOSFET, 250 mΩ RDS(ON), and thermal limits in SOIC8. Designs exceeding 25 W require careful PCB copper area allocation and airflow management to maintain ≤125 °C junction temperature under worst-case line and load conditions.

Does MP4030GS require an auxiliary winding for VCC supply after startup?

Yes - after initial startup via the internal JFET charging circuit from the D pin, the MP4030GS relies on the auxiliary winding to sustain VCC. The auxiliary winding must deliver ≥11 V at minimum load to prevent brownout; typical designs use a 19-turn auxiliary winding with 82:19 primary-to-auxiliary turns ratio for 120 VAC input.

How does MP4030GS achieve flicker-free dimming at low brightness levels?

MP4030GS uses COMP pin clamping at 1.9 V during deep dimming to maintain sufficient gate drive for the internal MOSFET, ensuring TRIAC holding current is sustained. Combined with 25% line-cycle blanking and DP MOSFET pull-down, this prevents mis-triggering and random flicker below 10% output current.

Can MP4030GS be used without the internal MOSFET?

No - the MP4030GS integrates a fixed 30 V, 250 mΩ low-side MOSFET and does not support external switch control. For higher-voltage or higher-power applications, MPS recommends MP4028GS, which omits the internal MOSFET and provides gate-driver output for external 650 V switches.

What protection features automatically reset without external intervention?

All MP4030GS protections - over-voltage (ZCD ≥ 5.5 V), short-circuit (COMP ≥ 5 V), over-current (ZCD ≥ 0.9 V), and over-temperature (150 °C) - enter auto-restart mode. After fault latching, the IC disables switching and recharges VCC via internal circuitry; once VCC drops below 7 V, it initiates a new startup sequence without manual reset.

Is MP4030GS compliant with IEC 61000-3-2 Class C harmonic limits?

Yes - in properly designed single-stage flyback configurations with appropriate input EMI filtering and inductor sizing, MP4030GS achieves PF >0.98 and THD <10%, meeting IEC 61000-3-2 Class C requirements for lighting equipment up to 25 W per lamp, and Class A for multi-lamp systems.

What is the recommended value for the MULT pin resistor divider?

The MULT pin resistor divider must scale the rectified line voltage to 0–3 V range. For 264 VAC input, a typical solution uses 499 kΩ (top) and 7.5 kΩ (bottom) resistors, yielding ~2.8 V peak at MULT. Divider current should exceed 100 µA to ensure noise immunity while minimizing power loss in high-impedance networks.

MP4030GS Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tube
Product Status:
Active
Type:
AC DC Offline Switcher
Topology:
Flyback
Internal Switch(s):
No
Number of Outputs:
1
Voltage - Supply (Min):
11V
Voltage - Supply (Max):
27V
Voltage - Output:
-
Current - Output / Channel:
-
Frequency:
-
Dimming:
Triac
Applications:
Lighting
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

MP4030GS FAQ

1.How can I place an order for MP4030GS through Aetrix?

Please submit a Request for Quotation (RFQ) for MP4030GS on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MP4030GS reliable?

The price and inventory of MP4030GS are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MP4030GS is usually 5 days.

3.What payment methods are accepted for MP4030GS?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MP4030GS transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MP4030GS?

MP4030GS orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MP4030GS order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MP4030GS?

For technical support, including MP4030GS datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MP4030GS requirements.

6.How does Aetrix verify that MP4030GS is sourced from the original manufacturer or authorized distributors?

All MP4030GS products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MP4030GS meets industry standards.

7.What is the process for return or replacement of MP4030GS?

All MP4030GS units undergo pre-shipment inspection (PSI). If there is an issue with MP4030GS, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MP4030GS part is unused and in its original packaging.

Return procedure for MP4030GS:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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