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Monolithic Power Systems Inc. MP44010HS-LF-Z

Part No.:
MP44010HS-LF-Z
Manufacturer:
Monolithic Power Systems Inc.
Category:
PFC (Power Factor Correction)
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixMP44010HS-LF-Z.pdf
Description:
IC PFC CTRLR BCM 8SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,100

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Product details

Overview

MP44010HS-LF-Z from Monolithic Power Systems is a boundary conduction mode (BCM) active PFC controller in SOIC-8 package, designed for pre-regulator stages in offline AC/DC power supplies. It delivers precise output voltage regulation via internal 2.5V reference and high-gain error amplifier, features ultra-low 15μA start-up current and 0.46mA quiescent current, and integrates on-chip R/C filtering on the CS pin to eliminate external components. Used in 100W–300W PFC front-ends compliant with IEC 61000-3-2.

For engineers reviewing the MP44010HS-LF-Z datasheet, MP44010HS-LF-Z pinout, MP44010HS-LF-Z application, or MP44010HS-LF-Z equivalent, key selection criteria include boundary-mode timing control accuracy, zero-crossing sensing threshold (1.35V falling edge), adjustable over-voltage protection (1.85–2.35V static OVP), and ±800/+1150mA peak gate drive capability for cost-effective MOSFET interfacing.

Technical Context

The MP44010HS-LF-Z implements a voltage-mode multiplier architecture where rectified line voltage applied to MULT pin shapes the current reference, while ZCS pin detects inductor zero-current transitions to trigger MOSFET turn-on with 7.8V upper / 0.55V lower clamp protection. Its internal starter circuit enables restart after disable with 80–280μs re-start time.

Dynamic over-voltage protection operates by monitoring COMP pin current: at >35µA, multiplier output is reduced; at >40µA, gate driver is blocked. Static OVP activates when error amplifier output falls below 2.2V under light-load conditions, ensuring robust output regulation across load transients and no-load states.

Key Specifications

Parameter Value and Actual Design Meaning
Control Mode Boundary Conduction Mode (BCM) - enables high PF (>0.99) and low THD without requiring inductor current sensing at every cycle.
Feedback Reference 2.5V ±1.5% - provides stable output voltage regulation (e.g., 400V) using resistor divider at FB pin with minimal drift over -40°C to +125°C.
Start-up Current 15μA max - allows direct startup from high-impedance auxiliary winding, reducing standby losses in offline adaptors.
Gate Drive Strength -800/+1150mA peak - drives low-cost discrete MOSFETs (e.g., IPP50R350CP) without external buffers in 100W–300W designs.
ZCS Threshold Falling edge at 0.9–1.35V - precisely triggers MOSFET turn-on at inductor current zero-crossing, minimizing switching loss and EMI.
OVP Threshold 1.85–2.35V static, 29–49µA dynamic - dual-stage protection prevents capacitor over-stress during line surges or load dump events.
Operating Temp -40°C to +125°C junction - supports industrial and high-ambient lighting applications including electronic ballasts and LLC front-ends.

Pinout & Package

MP44010HS-LF-Z is housed in a standard SOIC-8 package (JEDEC MS-012, variation AA) with 1.27mm pitch, 3.9mm width, and 4.9mm length. Thermal resistance θJA = 90°C/W on 4-layer PCB.

Pin/Terminal Circuit Role Design Meaning
1 FB Output Voltage Feedback Input Connects to resistor divider from PFC output; internal 2.5V reference sets regulated voltage (e.g., 400V via R9/R10).
2 COMP Error Amplifier Output Drives compensation network between FB and COMP; clamped at 1.8–2.3V (low) and 5.3–6.6V (high) to limit gain range.
3 MULT Multiplier Reference Input Accepts scaled rectified AC line voltage; generates sinusoidal current reference with 30mV zero-crossing offset to reduce THD.
4 CS Current Sense Input Receives voltage from sense resistor; compared against multiplier output to determine MOSFET turn-off point in BCM.
5 ZCS Zero-Current Sensing Input Detects falling edge of auxiliary winding voltage; triggers MOSFET turn-on when voltage drops below 1.35V.
6 GND Analog & Power Ground Common return for signal paths and gate driver sink; must be low-inductance connection to minimize noise coupling.
7 GATE High-Current Gate Driver Output Delivers ±800/+1150mA pulses; clamped to 12–13.5V max to protect external MOSFET gate oxide.
8 VIN Supply Input 13.4–22V operating range powers internal circuitry and gate driver; requires local bypass capacitor to suppress ripple.

Key Features

Feature Design Value
On-chip CS filter Integrated R/C network eliminates need for external RC filter, reducing BOM count and layout sensitivity to noise.
Zero-crossing compensation 30mV adjustable offset near AC zero-crossing improves input current waveform fidelity, lowering THD by up to 30%.
Disable function Pulling ZCS pin below 190mV halts switching and reduces quiescent current to <0.42mA, enabling burst-mode or MCU-controlled shutdown.
Precise OVP Adjustable static OVP (1.85–2.35V) and dynamic OVP (29–49µA) provide layered protection against output overvoltage during fault conditions.
Low-power operation 15μA start-up and 0.46mA quiescent current meet Energy Star and EU CoC Tier 2 standby power requirements.

Applications

Offline Adaptor Electronic Ballast

Use Scenario: 85–265VAC input, 400VDC output, 100W universal-input AC/DC adapter for industrial equipment.

IC Role / Device Role / Timing Role: BCM PFC pre-regulator controlling boost inductor current envelope to match sinusoidal line voltage.

Use Value: Achieves >0.99 power factor and <10% THD per IEC 61000-3-2 Class C, eliminating need for passive harmonic filters.

Use Scenario: High-efficiency fluorescent lamp driver with integrated PFC stage for commercial lighting fixtures.

IC Role / Device Role / Timing Role: Regulates DC bus voltage while synchronizing MOSFET switching to line zero-crossings via ZCS pin.

Use Value: Enables flicker-free dimming compatibility and extends lamp life by maintaining stable 400V rail under varying line conditions.

LLC Front End PFC Pre-regulator

Use Scenario: Two-stage 300W server PSU where MP44010HS-LF-Z feeds regulated 400V to resonant LLC converter.

IC Role / Device Role / Timing Role: Boundary-mode controller delivering tightly regulated bulk voltage with fast transient response (<100μs).

Use Value: Reduces hold-up capacitance requirement by 25% versus discontinuous mode, lowering size and cost of primary-side bulk cap.

Use Scenario: Universal-input 200W LED driver with adaptive OVP for varying LED string configurations.

IC Role / Device Role / Timing Role: Primary-side PFC controller managing energy transfer timing based on real-time line voltage and load demand.

Use Value: Dual OVP modes prevent overvoltage during open-circuit LED faults while maintaining regulation during normal dimming operation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar boundary-mode PFC controller applications.

Alternative Part Technical Difference Application Difference Selection Advice
UCC28056DR Fixed-frequency CCM/DCM hybrid; no ZCS pin; relies on valley-switching detection instead of auxiliary winding sensing. Lacks true BCM timing precision; higher THD at low line; requires external valley detect circuit for optimal efficiency. Preferred for cost-sensitive CCM designs where auxiliary winding integration is impractical.
FAN6300MX Fixed-frequency DCM controller; no on-chip CS filter; requires external RC network and separate OVP comparator. Higher component count; limited OVP adjustability; no zero-crossing compensation for THD reduction. Suitable for legacy DCM designs with existing layout and bill-of-material constraints.

Compared with UCC28056DR and FAN6300MX, MP44010HS-LF-Z uniquely combines true boundary-mode timing, integrated ZCS sensing, on-chip CS filtering, and dual-stage OVP-enabling lower THD, fewer external components, and higher reliability in compact 100–300W PFC stages.

Availability

MP44010HS-LF-Z is available at Aetrix Electronics and suitable for offline adaptors, electronic ballasts, LLC front-ends, and other PFC pre-regulators requiring stable component supply, RoHS-compliant packaging, and long-term industrial lifecycle support.

Supply support for MP44010HS-LF-Z includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance analog and power ICs, with design centers in the US, China, and Taiwan.

The MP44010 belongs to MPS's boundary-mode PFC controller product line, engineered specifically for high-efficiency, low-THD active power factor correction in universal-input AC/DC power supplies up to 300W.

FAQ

What is the minimum input voltage required to initiate switching?

The MP44010HS-LF-Z starts switching when VIN exceeds the turn-on threshold of 11–13.5V (typ. 12.4V). Below this, the UVLO circuit holds the device in shutdown with only 15μA start-up current drawn. Once enabled, it remains operational down to VIN = 8.7V before turning off.

How does the ZCS pin interface with the auxiliary winding?

The ZCS pin senses the falling edge of voltage induced on an auxiliary winding coupled to the boost inductor. When voltage drops below 1.35V, the internal comparator triggers MOSFET turn-on. The pin includes 7.8V upper and 0.55V lower clamps to protect against transients, and a 175μs timeout ensures startup even without ZCS signal.

Can the MP44010HS-LF-Z operate in continuous conduction mode (CCM)?

No - the MP44010HS-LF-Z is strictly a boundary conduction mode (BCM) controller. Its timing logic, zero-current detection, and multiplier architecture are optimized for BCM operation only. Attempting CCM operation results in unstable regulation and potential overcurrent failure.

What is the purpose of the 30mV offset in the multiplier output?

The 30mV zero-crossing offset forces increased energy delivery near AC line zero-crossing, compensating for inherent current waveform distortion. This offset decreases linearly with rising line voltage, becoming negligible at peak, thereby reducing total harmonic distortion by up to 30% without affecting regulation accuracy.

Does the MP44010HS-LF-Z require an external compensation network?

Yes - a Type II or Type III compensation network must be placed between COMP and FB pins to stabilize the voltage loop. Typical implementation uses a series RC from COMP to FB, plus optional capacitor from COMP to GND, sized per design example on page 11 of the datasheet for 100W–300W applications.

How is dynamic over-voltage protection triggered?

Dynamic OVP monitors current flowing into the COMP pin. If current exceeds 35µA, the multiplier output is reduced; if it reaches 40µA, the gate driver is disabled and the device enters idle state until current falls below 10µA, at which point the internal starter re-enables switching.

Is the SOIC-8 package thermally adequate for 300W operation?

Yes - with proper PCB layout (2 oz copper, thermal vias under exposed pad if present, 4-layer board), the SOIC-8 package achieves θJA = 90°C/W, limiting junction temperature rise to ~81°C at 1.4W dissipation - well within the 125°C max operating junction temperature for full 300W PFC operation.

MP44010HS-LF-Z Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
Mode:
Boundary Conduction (BCM)
Frequency - Switching:
-
Current - Startup:
40 µA
Voltage - Supply:
13.4V ~ 22V
Operating Temperature:
-40°C ~ 125°C
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

MP44010HS-LF-Z FAQ

1.How can I place an order for MP44010HS-LF-Z through Aetrix?

Please submit a Request for Quotation (RFQ) for MP44010HS-LF-Z on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MP44010HS-LF-Z reliable?

The price and inventory of MP44010HS-LF-Z are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MP44010HS-LF-Z is usually 5 days.

3.What payment methods are accepted for MP44010HS-LF-Z?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MP44010HS-LF-Z transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MP44010HS-LF-Z?

MP44010HS-LF-Z orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MP44010HS-LF-Z order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MP44010HS-LF-Z?

For technical support, including MP44010HS-LF-Z datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MP44010HS-LF-Z requirements.

6.How does Aetrix verify that MP44010HS-LF-Z is sourced from the original manufacturer or authorized distributors?

All MP44010HS-LF-Z products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MP44010HS-LF-Z meets industry standards.

7.What is the process for return or replacement of MP44010HS-LF-Z?

All MP44010HS-LF-Z units undergo pre-shipment inspection (PSI). If there is an issue with MP44010HS-LF-Z, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MP44010HS-LF-Z part is unused and in its original packaging.

Return procedure for MP44010HS-LF-Z:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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