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Monolithic Power Systems Inc. MP6531AGF

Part No.:
MP6531AGF
Manufacturer:
Monolithic Power Systems Inc.
Category:
Motor Drivers, Controllers
Package:
28-TSSOP (0.173", 4.40mm Width) Exposed Pad
Datasheet:
AetrixMP6531AGF.pdf
Description:
5V - 60V, THREE-PHASE, BRUSHLESS
Quantity:
Payment:
Payment
Shipping:
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Inventory:1,528

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Product details

Overview

MP6531AGF from Monolithic Power Systems is a three-phase brushless DC motor pre-driver IC that controls six external N-channel MOSFETs in half-bridge configuration, supports 5V–60V input voltage, delivers 0.8A source / 1A sink gate drive current per high-side output, and integrates programmable over-current protection with 3µs deglitch time for motor phase fault detection in power drills and e-bikes.

For engineers reviewing the MP6531AGF datasheet, MP6531AGF pinout, MP6531AGF application, or MP6531AGF equivalent, this device requires attention to bootstrap capacitor sizing (0.1–1µF), dead-time resistor selection (10kΩ–100kΩ), LSS shunt resistor calibration (e.g., 50mΩ for 10A OCP), and thermal pad soldering for TSSOP-28 EP package reliability.

Technical Context

The MP6531AGF implements a charge-pump-based VREG regulator (10–13V output) to sustain gate drive under low VIN conditions and uses an internal trickle-charge circuit to maintain bootstrap voltage during 100% duty-cycle operation. It enforces shoot-through prevention via adjustable dead time (130ns–5.7µs) set by an external resistor on DT pin.

Protection logic includes dual-path over-current sensing: VDS-based short-circuit detection referenced to OCREF pin (0.125–2.4V threshold) and LSS-based low-side current monitoring with 0.4–0.6V trip level. Faults trigger latched shutdown with open-drain nFAULT assertion and require nSLEEP or VIN UVLO reset.

Key Specifications

ParameterValue and Actual Design Meaning
VIN Range5V to 60V - supports wide-input battery systems including 24V/48V e-bike and power tool packs.
VREG Output10V to 13V - regulated gate drive supply enabling reliable N-MOSFET turn-on even at 5V input.
Gate Drive CurrentHS: 1A sink / 0.8A source; LS: 2A sink - sufficient for driving Qg ≤ 50nC MOSFETs at ≥20kHz PWM.
OCP Response Time3µs deglitch - filters switching transients while detecting true over-current events in motor phases.
Dead Time Range130ns (DT=GND) to 5.7µs (RDT=100kΩ) - configurable to match MOSFET switching speed and layout parasitics.
Thermal Shutdown190°C junction - protects die during sustained overload or inadequate heatsinking in compact enclosures.
Sleep Current1µA - enables ultra-low-power standby in battery-powered tools between operational cycles.

Pinout & Package

MP6531AGF is housed in a thermally enhanced 28-pin TSSOP-EP package (9.7mm × 6.4mm) with exposed thermal pad on underside for PCB copper pour attachment. Pin numbering follows standard TSSOP convention with pin 1 at top-left corner.

PinCircuit RoleDesign Meaning
VIN (Pin 26)Input power railBypassed with 0.1µF ceramic + bulk cap; must withstand 65V transient per ABS MAX rating.
GHA/GHB/GHC (Pins 4,8,12)High-side gate driversDrive N-MOSFET gates with 1A sink capability; require series Rg for EMI control.
GLA/GLB/GLC (Pins 5,9,13)Low-side gate drivers2A sink capacity enables fast turn-off of low-side switches in 3-phase commutation.
BSTA/BSTB/BSTC (Pins 1,6,10)Bootstrap node connectionsConnect to 0.1–1µF X7R ceramic caps tied to respective SHA/SHB/SHC pins.
LSS (Pin 17)Low-side current sense inputMonitors shunt voltage drop; 0.5V threshold sets OCP trip point (e.g., 50mΩ → 10A).
nFAULT (Pin 24)Fault indicatorOpen-drain output pulled low during UVLO, OCP, SCP, or thermal shutdown; requires external pull-up.
nSLEEP (Pin 25)Power management controlLogic-low entry into 1µA sleep mode; internal pull-down ensures safe default state.

Key Features

FeatureDesign Value
Bootstrap trickle-charge circuitMaintains high-side gate voltage during 100% duty cycle, eliminating need for external charge pump ICs.
Programmable dead-time controlSingle resistor (RDT) configures dead time across all three phases, simplifying layout and timing validation.
Dual over-current protection pathsVDS sensing (OCREF) + LSS shunt sensing provide redundancy against MOSFET short and load overcurrent faults.
Thermally enhanced TSSOP-EPθJA = 32°C/W enables >3W continuous dissipation at TA=25°C with 2oz copper thermal pad.
Integrated VREG regulatorCharge-pump-derived 11.5V typical output powers gate drivers without external LDO, reducing BOM count.

Applications

Power DrillsImpact Drivers

Use Scenario: Cordless drill operating at variable speeds with high-torque stall conditions during bit engagement.

IC Role / Device Role / Timing Role: Pre-driver controlling six discrete N-MOSFETs in inverter stage; manages commutation timing, dead time, and phase current limiting.

Use Value: Enables rapid torque response and robust stall recovery using 0.5V LSS OCP threshold calibrated to motor winding resistance and battery voltage sag.

Use Scenario: High-RPM impact driver delivering pulsed torque bursts in fastening applications with intermittent duty cycles.

IC Role / Device Role / Timing Role: Gate driver coordinating three-phase BLDC commutation with precise dead-time control to prevent shoot-through during aggressive PWM transitions.

Use Value: Supports 20kHz+ PWM frequency with <1µs dead time (via 14kΩ RDT), minimizing body-diode conduction loss during freewheeling.

E-BikesPermanent Magnet Synchronous Motors

Use Scenario: Mid-drive e-bike controller managing regenerative braking and hill-climb current surges up to 30A peak.

IC Role / Device Role / Timing Role: Pre-driver interfacing with MCU-generated 6-step commutation signals; monitors phase currents via LSS and OCREF for fault isolation.

Use Value: Dual OCP paths detect both MOSFET shorts (VDS-based) and motor winding faults (LSS-based), improving system safety certification compliance.

Use Scenario: Industrial PMSM servo drive requiring precise field-oriented control with minimal gate drive latency.

IC Role / Device Role / Timing Role: High-fidelity gate driver providing matched propagation delay (<100ns) and tight dead-time consistency across all three phases.

Use Value: 0.8A/1A gate drive strength ensures <100ns rise/fall times for Qg=30nC MOSFETs, preserving FOC loop bandwidth.

Equivalent & Alternatives

The following parts are listed as comparable options for similar three-phase BLDC pre-driver applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
MP6532AGFSame pinout and feature set but adds integrated 3.3V LDO for MCU interface; higher quiescent current (2.3mA vs 2.3mA active, same 1µA sleep).Preferred where co-located MCU requires clean 3.3V supply; not needed if system already provides logic rail.Select MP6532AGF only when LDO integration reduces total BOM cost and board area versus discrete regulator.
DRV8305PWPLower VIN range (4.4–45V); no trickle-charge circuit - limits max duty cycle; different pinout and protection architecture (no VDS sensing).Suitable for lower-voltage tools (<36V) with simpler protection requirements; lacks 100% duty-cycle support.Choose DRV8305PWP only if system VIN stays ≤45V and bootstrap recharge during extended high-side conduction is not required.

Compared with MP6531AGF, MP6532AGF adds system-level integration at minor IQ cost, while DRV8305PWP trades duty-cycle headroom and fault coverage for cost-sensitive 45V-class applications - neither matches MP6531AGF's 60V capability and dual OCP architecture.

Availability

MP6531AGF is available at Aetrix Electronics and suitable for power drills, impact drivers, and e-bike controllers requiring stable component supply, long-lifecycle availability, and RoHS-compliant packaging.

Supply support for MP6531AGF includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance analog and power ICs, with design centers in the US, China, and Taiwan.

The MP6531A product line targets high-efficiency, high-reliability motor control in portable and industrial equipment, emphasizing integrated protection, wide input range, and thermal robustness for ruggedized applications.

FAQ

What is the minimum recommended bootstrap capacitor value for MP6531AGF?

The minimum bootstrap capacitance is calculated as CBOOT > 8 × QG, where QG is the MOSFET's total gate charge in nC. For typical QG = 30nC, CBOOT > 240nF. MPS recommends 0.1µF–1µF X7R/X5R ceramic capacitors rated for ≥25V, placed close to BSTx and SHx pins.

How does the MP6531AGF handle 100% duty-cycle operation without losing high-side gate drive?

It uses an internal trickle-charge circuit that supplies ~5µA to each bootstrap capacitor during high-side conduction, compensating for leakage and maintaining sufficient gate voltage. This eliminates reliance on low-side switching for bootstrap recharge, enabling true 100% duty-cycle capability.

Can MP6531AGF drive both N-channel and P-channel high-side MOSFETs?

No - MP6531AGF is designed exclusively for N-channel high-side MOSFETs in bootstrap configuration. Its gate drivers lack the negative voltage swing or level-shifting capability required for P-channel devices. External high-side drivers would be needed for P-MOSFET implementations.

What happens when both HA and LA inputs are driven high simultaneously?

The MP6531AGF enforces positive dead time: when both HA and LA are high, all outputs go to high-impedance state. This prevents shoot-through by ensuring neither high-side nor low-side FET turns on until the complementary signal transitions low, as defined in the input logic truth table.

Is the TSSOP-28 EP package of MP6531AGF compatible with standard reflow profiles?

Yes - the MP6531AGF TSSOP-28 EP package is qualified for JEDEC J-STD-020D moisture sensitivity level 3 and supports standard lead-free reflow profiles (peak 260°C). The exposed thermal pad must be soldered to a minimum 100mm² copper pour with ≥4 thermal vias for thermal performance and mechanical reliability.

How is over-current protection disabled if not required in the application?

OCP can be disabled by connecting a 100kΩ resistor from VREG to the OCREF pin. This pulls OCREF to ~11.5V, exceeding the maximum 2.4V comparator threshold and preventing false triggering. LSS should be tied directly to ground if shunt-based OCP is unused.

Does MP6531AGF support sensorless BLDC commutation directly?

No - MP6531AGF is a pre-driver only and does not include Hall sensor interfaces, back-EMF detection circuitry, or commutation logic. It requires an external MCU or dedicated BLDC controller to generate the six PWM signals (HA/HB/HC/LA/LB/LC) based on rotor position feedback.

MP6531AGF Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
*
Package/Case:
28-TSSOP (0.173", 4.40mm Width) Exposed Pad
Packaging:
Tube
Product Status:
Active
Motor Type - Stepper:
-
Motor Type - AC, DC:
-
Function:
-
Output Configuration:
-
Interface:
-
Technology:
-
Step Resolution:
-
Applications:
-
Current - Output:
-
Voltage - Supply:
-
Voltage - Load:
-
Operating Temperature:
-
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
28-TSSOP-EP

MP6531AGF FAQ

1.How can I place an order for MP6531AGF through Aetrix?

Please submit a Request for Quotation (RFQ) for MP6531AGF on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MP6531AGF reliable?

The price and inventory of MP6531AGF are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MP6531AGF is usually 5 days.

3.What payment methods are accepted for MP6531AGF?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MP6531AGF transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MP6531AGF?

MP6531AGF orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MP6531AGF order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MP6531AGF?

For technical support, including MP6531AGF datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MP6531AGF requirements.

6.How does Aetrix verify that MP6531AGF is sourced from the original manufacturer or authorized distributors?

All MP6531AGF products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MP6531AGF meets industry standards.

7.What is the process for return or replacement of MP6531AGF?

All MP6531AGF units undergo pre-shipment inspection (PSI). If there is an issue with MP6531AGF, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MP6531AGF part is unused and in its original packaging.

Return procedure for MP6531AGF:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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