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Monolithic Power Systems Inc. MP6532GF

Part No.:
MP6532GF
Manufacturer:
Monolithic Power Systems Inc.
Category:
Motor Drivers, Controllers
Package:
28-TSSOP (0.173", 4.40mm Width) Exposed Pad
Datasheet:
AetrixMP6532GF.pdf
Description:
5V TO 60V, THREE PHASE BRUSHLESS
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,072

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Product details

Overview

MP6532GF from Monolithic Power Systems is a three-phase BLDC motor pre-driver IC designed to control external N-channel MOSFET half-bridges in 5V–60V systems. It integrates 120° Hall-sensor commutation logic, charge-pump–boosted gate drive (11.5V VREG), bootstrap high-side drivers with trickle-charge support for 100% duty cycle, and programmable short-circuit/over-current protection. Used in power tools like impact drivers and e-bike motor controllers.

For engineers reviewing the MP6532GF datasheet, MP6532GF pinout, MP6532GF application, or MP6532GF equivalent, key selection considerations include its 0.8A source / 1A sink gate drive capability, adjustable dead-time via RDT resistor, integrated LSS-based OCP with 53–80µs fixed off-time, and thermal shutdown at 150°C - all critical for robust motor phase control in industrial and portable applications.

Technical Context

The MP6532GF implements a fully integrated commutation engine using three Hall sensor inputs (HA/HB/HC) with internal pulldowns and supports direction (DIR), PWM speed modulation, and active-low braking (nBRAKE). Its gate drive architecture combines a regulated charge pump (110kHz, 11.5V typical VREG output) for low-side drive and bootstrap capacitors with an internal 5µA trickle-charge circuit to sustain high-side drive under continuous conduction.

Protection is implemented via dual-path current sensing: VDS-based short-circuit detection referenced to OCREF (±0.2V accuracy at 25°C), and LSS shunt-based over-current protection with 0.4–0.6V threshold and 3µs deglitch time. Fault conditions trigger open-drain nFAULT assertion and latched shutdown until reset by nSLEEP or VIN UVLO recovery.

Key Specifications

Parameter Value and Actual Design Meaning
Input Voltage Range 5V to 60V - enables direct operation from 12V/24V/48V battery or bus supplies without external regulators.
VREG Output Voltage 10V to 12.8V - powers low-side gate drivers and ensures sufficient VGS for N-MOSFET turn-on even at low VIN.
Gate Drive Current 0.8A source / 1A sink - drives high-Qg MOSFETs with fast edge rates while maintaining shoot-through immunity.
Dead Time Range 30ns to 6µs - set externally via RDT resistor (e.g., 200kΩ → 0.74µs), preventing simultaneous HS/LS conduction.
OCP Threshold 0.4V–0.6V on LSS pin - sets current limit via external shunt; fixed 53–80µs off-time limits peak stall current.
Short-Circuit Detection OCREF-referenced VDS monitoring (±0.2V accuracy) - detects MOSFET overcurrent before thermal runaway occurs.
Thermal Shutdown 150°C junction temperature - latches outputs and asserts nFAULT to prevent permanent die damage.
Quiescent Current 0.95–2mA (active), 1µA (sleep) - minimizes standby power loss in battery-powered tools and e-bikes.

Pinout & Package

TSSOP-28 EP package (9.7mm × 6.4mm) with exposed thermal pad connected to GND - provides 3.9W power dissipation at +25°C ambient and θJA = 32°C/W for reliable thermal management in compact motor driver PCBs.

Pin/Terminal Circuit Role Design Meaning
VIN (Pin 1) Main power input Supplies entire IC; requires local 0.1µF ceramic + bulk capacitance; absolute max 65V.
CPA/CPB (Pins 2–3) Charge pump flying capacitor terminals Connect 470nF X7R ceramic; enables VREG generation down to 5V input.
VREG (Pin 4) Regulated gate drive supply output 10–12.8V output; bypass with 10µF X7R ceramic to ground for stable LS drive.
BSTA/BSTB/BSTC (Pins 5,9,13) Bootstrap capacitor connections Each connects to respective SHA/SHB/SHC; enables high-side drive with trickle-charge for 100% duty cycle.
GHA/GHB/GHC (Pins 7,11,15) High-side gate drive outputs Drive gates of external N-MOSFETs; 0.8A source / 1A sink capability.
GLA/GLB/GLC (Pins 8,12,16) Low-side gate drive outputs Drive gates of external N-MOSFETs; include passive pull-down (590kΩ) for safe default state.
LSS (Pin 17) Low-side current sense input Monitors shunt voltage for OCP; 0.4–0.6V threshold triggers fixed 53–80µs off-time.
HA/HB/HC (Pins 18–20) Hall sensor inputs 120° spaced digital inputs with internal pulldowns; enable sensorless-commutation-free BLDC control.
nBRAKE (Pin 21) Active-low brake control Drives all GLx outputs high to short motor phases and dissipate kinetic energy.
PWM (Pin 22) Speed control input Modulates commutated phase drive amplitude; internal pulldown ensures safe default low state.
DIR (Pin 23) Direction control input Configures forward/reverse rotation per Hall transition table; internal pulldown.
nFAULT (Pin 24) Open-drain fault indicator Asserts low on UVLO, OCP, SC, or thermal fault; requires external pull-up for system monitoring.
nSLEEP (Pin 25) Low-power mode enable Reduces quiescent current to 1µA; resets internal state and requires full power-up sequence on wake.
OCREF (Pin 26) Short-circuit reference voltage Sets VDS trip point (e.g., 1V → ~1.25×RDS(on)×ILOAD); disable SC by tying to VREG via 100kΩ.
DT (Pin 27) Dead time adjustment Resistor-to-GND sets tDEAD = 3.7×R(kΩ) ns; open = 6µs, GND = 30ns minimum.
GND (Pin 28) Power and signal ground Reference for all analog/digital circuits; exposed pad must be soldered to PCB ground plane.

Key Features

Feature Design Value
Wide input voltage range 5V–60V operation eliminates need for intermediate DC-DC stages in 12V–48V battery systems.
Integrated 120° Hall commutation Removes requirement for external microcontroller or FPGA logic, reducing BOM and firmware complexity.
Trickle-charged bootstrap drive Maintains high-side gate voltage during 100% duty cycle, enabling continuous torque in e-bike hill-climb mode.
Programmable short-circuit protection OCREF-adjustable VDS sensing prevents MOSFET destruction during phase-to-phase shorts or stalled rotor events.
Adjustable dead-time control Single RDT resistor tunes shoot-through margin across varying MOSFET Qg, layout parasitics, and PWM frequency.
Low-power sleep mode 1µA quiescent current extends battery life in handheld tools between usage cycles without losing configuration.

Applications

Power Drill Motor Control Impact Driver Phase Sequencing

Use Scenario: High-torque, intermittent-duty drilling with rapid direction reversal and variable speed.

IC Role / Device Role / Timing Role: Pre-driver executing 120° Hall-based commutation, managing PWM-modulated phase switching and active braking via nBRAKE.

Use Value: Enables precise torque delivery and zero-speed holding without microcontroller intervention; trickle-charge sustains high-side drive during stall.

Use Scenario: High-frequency hammering action requiring rapid acceleration/deceleration and bidirectional torque pulses.

IC Role / Device Role / Timing Role: Gate driver coordinating synchronized three-phase switching with <30ns minimum dead time to minimize body-diode conduction loss.

Use Value: Adjustable DT resistor allows optimization for 20–30kHz PWM frequencies common in impact drivers, reducing heat in MOSFETs and improving efficiency.

E-Bike Mid-Drive Controller Industrial Fan Speed Regulation

Use Scenario: Regenerative braking-capable mid-drive system operating from 36V–48V lithium packs with thermal constraints.

IC Role / Device Role / Timing Role: BLDC pre-driver interfacing with Hall sensors and external MOSFETs; monitors LSS for OCP during hill-climb current surges.

Use Value: Integrated thermal shutdown (150°C) and latched nFAULT reporting enable fail-safe shutdown before motor winding damage occurs.

Use Scenario: Continuous-duty HVAC fan requiring quiet, efficient speed control across wide load and temperature ranges.

IC Role / Device Role / Timing Role: Three-phase gate driver implementing smooth sinusoidal-like commutation via Hall inputs and PWM modulation.

Use Value: Low 0.95–2mA quiescent current and sleep mode reduce no-load power draw; UVLO (3.3–4.5V) prevents erratic startup at battery end-of-life.

Equivalent & Alternatives

The following parts are listed as comparable options for similar three-phase BLDC pre-driver applications.

Alternative Part Technical Difference Application Difference Selection Advice
STSPIN32F0A Integrated 32-bit ARM Cortex-M0 MCU + gate driver; requires firmware development; no native Hall commutation logic. Supports field-oriented control (FOC) but adds software overhead; lacks MP6532GF's plug-and-play Hall sequencing. Select when advanced control algorithms (e.g., FOC, sensorless start) are required; avoid if Hall-based simplicity is prioritized.
TMC6300-LA Standalone pre-driver with SPI interface; supports both Hall and encoder inputs; higher gate drive (1.2A/1.5A) but no trickle-charge circuit. Enables closed-loop position control but cannot sustain 100% duty cycle without external charge pump design. Choose for systems needing programmable diagnostics or multi-motor synchronization via SPI; not drop-in for MP6532GF's self-contained Hall logic.

Compared with STSPIN32F0A and TMC6300-LA, MP6532GF delivers immediate Hall-based commutation without firmware, supports 100% duty cycle via trickle-charge, and offers simpler board-level integration - making it optimal for cost-sensitive, high-volume power tool and e-bike designs where deterministic timing and minimal BOM are critical.

Availability

MP6532GF is available at Aetrix Electronics and suitable for power drills, impact drivers, and e-bike motor controllers requiring stable component supply, long-lifecycle availability, and RoHS-compliant packaging.

Supply support for MP6532GF includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance analog and power ICs, with emphasis on efficiency, integration, and thermal robustness.

The MP6532 product line targets cost-effective, high-reliability BLDC motor control in portable and industrial equipment - delivering integrated gate drive, protection, and commutation in thermally enhanced surface-mount packages.

FAQ

What is the maximum continuous operating voltage for MP6532GF?

The MP6532GF supports a recommended operating input voltage range of 5V to 60V. Its absolute maximum VIN rating is 65V, but sustained operation above 60V risks reliability degradation and violates the specified operating conditions. Transient spikes beyond 65V require external TVS clamping.

How does the trickle-charge circuit enable 100% duty cycle operation?

The internal trickle-charge circuit supplies ~5µA to each bootstrap capacitor during high-side conduction, compensating for leakage and ensuring sufficient gate voltage remains to maintain MOSFET turn-on - eliminating the need for external charge pumps or complex bootstrap diode networks in continuous-conduction applications.

Can MP6532GF operate without Hall sensors?

No - MP6532GF relies exclusively on three 120°-spaced Hall sensor inputs (HA/HB/HC) for commutation timing. It does not support sensorless back-EMF detection or encoder interfaces. Removing Hall inputs disables commutation logic and prevents proper phase sequencing.

What is the purpose of the LSS pin and how is OCP configured?

The LSS pin senses voltage across an external low-side shunt resistor. When LSS exceeds 0.4–0.6V, the IC forces the corresponding high-side FET off and turns on the low-side FET for a fixed 53–80µs off-time - limiting peak current during motor stall or overload without requiring external comparators or timers.

Is MP6532GF pin-compatible with MP6532GR (QFN-28)?

No - MP6532GF (TSSOP-28 EP) and MP6532GR (QFN-28) share identical functionality and electrical specifications but have different pinouts and thermal pad configurations. Their pin mappings differ significantly (e.g., VIN is Pin 1 in TSSOP vs. Pin 28 in QFN), requiring separate PCB layouts.

How is dead time adjusted and what is the minimum achievable value?

Dead time is set by connecting a resistor (RDT) from the DT pin to GND. The relationship is tDEAD(ns) = 3.7 × R(kΩ). With DT tied directly to GND, the internal minimum dead time is 30ns - sufficient to prevent shoot-through in fast-switching, low-Qg MOSFET designs.

Does MP6532GF support regenerative braking?

MP6532GF does not actively manage regenerative braking. Its nBRAKE function only enables dynamic braking (shorting motor phases to GND). Regeneration requires external circuitry - such as bidirectional DC-DC converters or H-bridge topologies with synchronous rectification - which this pre-driver does not control or monitor.

MP6532GF Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
*
Package/Case:
28-TSSOP (0.173", 4.40mm Width) Exposed Pad
Packaging:
Tube
Product Status:
Active
Motor Type - Stepper:
-
Motor Type - AC, DC:
-
Function:
-
Output Configuration:
-
Interface:
-
Technology:
-
Step Resolution:
-
Applications:
-
Current - Output:
-
Voltage - Supply:
-
Voltage - Load:
-
Operating Temperature:
-
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
28-TSSOP-EP

MP6532GF FAQ

1.How can I place an order for MP6532GF through Aetrix?

Please submit a Request for Quotation (RFQ) for MP6532GF on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MP6532GF reliable?

The price and inventory of MP6532GF are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MP6532GF is usually 5 days.

3.What payment methods are accepted for MP6532GF?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MP6532GF transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MP6532GF?

MP6532GF orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MP6532GF order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MP6532GF?

For technical support, including MP6532GF datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MP6532GF requirements.

6.How does Aetrix verify that MP6532GF is sourced from the original manufacturer or authorized distributors?

All MP6532GF products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MP6532GF meets industry standards.

7.What is the process for return or replacement of MP6532GF?

All MP6532GF units undergo pre-shipment inspection (PSI). If there is an issue with MP6532GF, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MP6532GF part is unused and in its original packaging.

Return procedure for MP6532GF:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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