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Monolithic Power Systems Inc. MP6537GV-Z

Part No.:
MP6537GV-Z
Manufacturer:
Monolithic Power Systems Inc.
Category:
Motor Drivers, Controllers
Package:
28-VFQFN Exposed Pad
Datasheet:
AetrixMP6537GV-Z.pdf
Description:
100V, THREE-PHASE BLDC MOTOR PRE
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,750

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Product details

Overview

MP6537GV-Z from Monolithic Power Systems is a three-phase BLDC motor pre-driver IC designed to control six N-channel MOSFETs in half-bridge configurations up to 100V bus voltage, featuring integrated current-sense amplifier, programmable over-current protection (OCP) with 0.8–2.4V OCREF range, adjustable dead-time control (77ns–4.5µs), and low-power sleep mode drawing only 1µA. It targets compact, high-voltage motor drives such as e-bike controllers and cordless power tools.

For engineers reviewing the MP6537GV-Z datasheet, MP6537GV-Z pinout, MP6537GV-Z application, or MP6537GV-Z equivalent, key selection considerations include bootstrap-based high-side drive capability, open-drain nFAULT reporting, PWM/enable input architecture per phase, thermal shutdown at 175°C, and QFN-28 (4mm×5mm) package with exposed thermal pad for thermal management in space-constrained motor control PCBs.

Technical Context

The MP6537GV-Z implements a three-phase gate driver with independent PWM and enable inputs per phase (PWMA/B/C and ENA/B/C), supporting both six-step commutation and field-oriented control (FOC) interface schemes. Its internal charge pump sustains high-side gate drive during 100% duty-cycle operation, eliminating external charge-pump ICs.

It integrates a 20× current-sense amplifier referenced to LSS, delivering analog CSO output for real-time phase current monitoring, while OCP uses comparator-based VDS sensing of low-side FETs with deglitch time fixed at 2.7µs. Fault handling includes latched thermal shutdown (175°C) and non-latched UVLO on VIN (4.4V rising) and VREG (8.5V rising).

Key Specifications

Parameter Value and Actual Design Meaning
Max Bus Voltage 100V - supports 48V and 72V nominal BLDC systems with headroom for voltage spikes and regeneration.
Gate Drive Current 0.8A source / 1A sink - sufficient to rapidly charge/discharge gate capacitance of typical 100V N-channel MOSFETs at 30kHz PWM.
OCP Threshold Range 0.125V–2.4V via OCREF pin - enables precise stall-current limiting using external DAC or resistor divider.
Dead-Time Adjustment 77ns–4.5µs via RDT resistor - prevents shoot-through across all three phases with single-point tuning.
Sleep Current 1µA - extends battery runtime in portable tools and e-bikes during idle or standby states.
Thermal Shutdown 175°C with 20°C hysteresis - protects die under sustained overload; requires nSLEEP or UVLO reset to recover.
Package QFN-28 (4mm×5mm) with exposed thermal pad - enables ≤40°C/W junction-to-ambient thermal resistance on 4-layer PCB.

Pinout & Package

MP6537GV-Z is housed in a thermally enhanced QFN-28 (4mm×5mm) package with an exposed copper thermal pad on the bottom for PCB-level heat dissipation. Pin numbering follows standard top-view orientation with Pin 1 at top-left corner.

Pin/Terminal Circuit Role Design Meaning
1 GND Power and signal reference ground Common return path for logic, gate drive, and current sense; must be low-impedance connection to thermal pad.
2 VIN Main high-voltage supply input Connects directly to motor bus (8–100V); powers internal LDO and bootstrap circuitry.
3 CSO Current sense output Analog output (20× LSS voltage) used for OCP detection and closed-loop current feedback; requires 1nF capacitor to GND.
4 LDO LDO output / NPN base drive Provides regulated ~12V for external NPN transistor to boost gate drive current beyond 5mA.
5 VREG Gate driver supply rail Internal LDO output (12V typ.) powering high- and low-side drivers; monitored for UVLO (7.5V threshold).
6–8 BSTA, SHA, GHA Phase A bootstrap, high-side source, gate drive BSTA charges via internal diode when GLA is active; SHA connects to HS-FET source; GHA drives HS-FET gate.
9 GLA Phase A low-side gate drive Directly drives LS-FET gate; turns on to charge BSTA and enable HS-FET conduction.
19–21 PWMA/B/C Phase PWM inputs Logic-level inputs accepting 2V min high; determine duty cycle for each phase's high-side switch.
22–24 ENA/B/C Phase enable inputs Enable/disable entire phase gate drive outputs; low disables PWM response and forces high-impedance outputs.
25 nFAULT Open-drain fault indicator Pulled low during OCP, OTP, or VBST UVLO; requires external pull-up; not asserted during VIN UVLO.
26 nSLEEP Sleep mode control Active-low input with internal 450kΩ pulldown; entering sleep reduces IQ to 1µA and disables all outputs.
27 OCREF OCP reference voltage input External voltage sets VDS trip point for low-side FET over-current detection (0.125–2.4V range).
28 DT Dead-time resistor connection Resistor to GND sets dead time (tDEAD = 0.044×R + 0.1 µs); open = 6µs, GND = 77ns.

Key Features

Feature Design Value
Integrated current-sense amplifier 20× gain referenced to LSS, enabling accurate phase current measurement without external op-amp or shunt amplifier.
Charge-pump assisted bootstrap Maintains BSTx voltage during 100% duty cycle, eliminating need for external charge-pump IC in continuous high-side conduction.
Programmable OCP with deglitch 2.7µs blanking window prevents false trips from switching transients; off-time recovery governed by external RC on CSO.
Per-phase PWM and enable inputs Enables flexible commutation schemes (e.g., trapezoidal or FOC) and independent phase disable for diagnostics or braking.
Thermally enhanced QFN-28 4mm×5mm footprint with exposed pad delivers 9°C/W junction-to-case thermal resistance for reliable 3.1W dissipation at 25°C ambient.

Applications

E-Bike Motor Controller Power Drill Driver

Use Scenario: Compact 36–72V brushless motor controller in mid-drive or hub motor e-bikes requiring regenerative braking support and thermal resilience.

IC Role / Device Role / Timing Role: Pre-driver managing six N-channel MOSFETs in three half-bridges; provides PWM-controlled gate timing with 77ns–4.5µs dead-time to prevent shoot-through during rapid direction reversal.

Use Value: Integrated CSO and OCREF allow precise stall-current limiting during hill-climb start-up, reducing MOSFET stress and extending battery life.

Use Scenario: High-torque, variable-speed cordless power drill with battery-saving sleep mode and robust over-current protection during jam conditions.

IC Role / Device Role / Timing Role: Gate driver translating microcontroller PWM signals into high-current gate pulses for 100V MOSFETs; nSLEEP enables <1µA quiescent draw between trigger pulls.

Use Value: Latched thermal shutdown (175°C) and open-drain nFAULT provide unambiguous fault signaling to MCU for safe torque rollback and tool lockout.

Industrial Fan Driver Automated Gate Opener

Use Scenario: Constant-speed or variable-air-volume HVAC fan operating from 48V DC bus in commercial building systems with long service life requirements.

IC Role / Device Role / Timing Role: Three-phase pre-driver enabling smooth sinusoidal or six-step commutation; VREG UVLO ensures clean restart after brownout events.

Use Value: Bootstrap + charge pump architecture eliminates external high-voltage gate drive ICs, reducing BOM count and board area by >30% vs discrete solutions.

Use Scenario: Residential or light-commercial automatic gate opener with bidirectional 100V BLDC motor, requiring silent operation and position-aware current limiting.

IC Role / Device Role / Timing Role: Pre-driver controlling motor direction and torque via ENx/PWMx logic; CSO output feeds MCU ADC for real-time current profiling during obstacle detection.

Use Value: Adjustable dead-time and programmable OCP allow fine-tuning of torque ramp rates to meet UL 325 safety standards for pinch-force compliance.

Equivalent & Alternatives

The following parts are listed as comparable options for similar three-phase BLDC pre-driver applications.

Alternative Part Technical Difference Application Difference Selection Advice
STSPIN32F0B Integrated 32-bit ARM Cortex-M0 MCU + gate driver; no external current sense amplifier; 70V max bus. Requires firmware development for commutation; lacks analog CSO output for direct current monitoring. Choose when system-level integration (MCU + driver) reduces component count and cost outweighs analog flexibility.
Toshiba TB6605FTG 60V max bus; no integrated current sense amp; fixed 500ns dead time; no charge pump - limited to <99% duty cycle. Not suitable for 72V e-bikes or applications requiring extended high-side conduction without external charge pump. Choose only for lower-voltage (<60V), cost-sensitive applications where dead-time and OCP adjustability are secondary.

Compared with STSPIN32F0B and TB6605FTG, MP6537GV-Z uniquely combines 100V operation, analog CSO current feedback, charge-pump-assisted bootstrap, and per-phase enable/PWM control-making it optimal for high-reliability, high-voltage BLDC systems demanding design flexibility and diagnostic visibility.

Availability

MP6537GV-Z is available at Aetrix Electronics and suitable for e-bike motor controllers, cordless power tools, industrial fans, and automated gate openers requiring stable component supply, long-term lifecycle assurance, and RoHS-compliant packaging.

Supply support for MP6537GV-Z includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance analog and mixed-signal ICs for power management, motor control, and automotive applications.

The MP6537 belongs to MPS's high-voltage motor driver product line, engineered specifically for compact, efficient, and robust three-phase BLDC pre-driver applications in portable and industrial equipment.

FAQ

What is the minimum recommended bootstrap capacitor value for MP6537GV-Z?

The datasheet does not specify a minimum bootstrap capacitor value, but typical designs use 0.1µF ceramic capacitors placed close to BSTx and SHx pins. Larger values (e.g., 0.22µF) improve stability under high-duty-cycle conditions, especially when combined with the internal charge pump for sustained high-side conduction.

Can MP6537GV-Z drive P-channel high-side MOSFETs?

No. MP6537GV-Z is designed exclusively for N-channel high-side and low-side MOSFETs in half-bridge configurations. Its gate drive architecture relies on bootstrap or charge-pump voltage generation referenced to the high-side source (SHA/SHB/SHC), which is incompatible with P-channel devices requiring negative gate-source voltage.

How is over-current protection reset after a fault event?

After OCP triggers and nFAULT goes low, MP6537GV-Z automatically recovers once CSO voltage decays below 2.9V - determined by the RC time constant formed by the external capacitor (≥1nF) and internal 450kΩ feedback resistor (plus any external resistor). No external reset signal is required unless latched thermal shutdown occurs, which needs nSLEEP toggle or UVLO cycling.

Does MP6537GV-Z support 100% duty cycle on high-side outputs?

Yes. The integrated charge pump actively replenishes BSTx voltage during extended high-side conduction, enabling true 100% duty cycle operation without external charge-pump circuitry - a key differentiator from bootstrap-only drivers that require periodic low-side conduction to recharge.

What is the purpose of the LDO pin, and when should an external NPN transistor be used?

The LDO pin outputs ~12V to power the internal gate drivers. When total gate drive current exceeds ~5mA (e.g., driving high-Qg MOSFETs at >20kHz), an external NPN transistor is added to offload power dissipation from the IC. For lower-frequency or low-Qg applications, LDO can connect directly to VREG without external components.

Is MP6537GV-Z pin-compatible with earlier MP6537 revisions?

Yes. MP6537GV-Z is the tape-and-reel packaging variant of the MP6537GV part and shares identical pinout, electrical specifications, and thermal characteristics with Rev. 1.02 silicon. No layout or schematic changes are needed when migrating from MP6537GV to MP6537GV-Z.

MP6537GV-Z Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
MP
Package/Case:
28-VFQFN Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Motor Type - Stepper:
Multiphase
Motor Type - AC, DC:
Brushless DC (BLDC)
Function:
Driver - Fully Integrated, Control and Power Stage
Output Configuration:
Pre-Driver - Half Bridge (3)
Interface:
On/Off
Technology:
Power MOSFET
Step Resolution:
-
Applications:
Brushless DC (BLDC)
Current - Output:
1A
Voltage - Supply:
8V ~ 100V
Voltage - Load:
-
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
28-QFN (4x5)

MP6537GV-Z FAQ

1.How can I place an order for MP6537GV-Z through Aetrix?

Please submit a Request for Quotation (RFQ) for MP6537GV-Z on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MP6537GV-Z reliable?

The price and inventory of MP6537GV-Z are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MP6537GV-Z is usually 5 days.

3.What payment methods are accepted for MP6537GV-Z?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MP6537GV-Z transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MP6537GV-Z?

MP6537GV-Z orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MP6537GV-Z order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MP6537GV-Z?

For technical support, including MP6537GV-Z datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MP6537GV-Z requirements.

6.How does Aetrix verify that MP6537GV-Z is sourced from the original manufacturer or authorized distributors?

All MP6537GV-Z products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MP6537GV-Z meets industry standards.

7.What is the process for return or replacement of MP6537GV-Z?

All MP6537GV-Z units undergo pre-shipment inspection (PSI). If there is an issue with MP6537GV-Z, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MP6537GV-Z part is unused and in its original packaging.

Return procedure for MP6537GV-Z:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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