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Monolithic Power Systems Inc. MP6545AGV-Z

Part No.:
MP6545AGV-Z
Manufacturer:
Monolithic Power Systems Inc.
Category:
Motor Drivers, Controllers
Package:
28-VFQFN Exposed Pad
Datasheet:
AetrixMP6545AGV-Z.pdf
Description:
45V, 2.5A, SIMPLE THREE-PHASE PO
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,965

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Product details

Overview

MP6545AGV-Z from Monolithic Power Systems is a three-phase half-bridge power stage IC designed for brushless DC motor control in compact industrial drives. It integrates six N-channel MOSFETs (150mΩ LS / 135mΩ HS RDS(ON)), supports 4.5V–45V input, delivers up to 2.5A per phase, and enables current sensing via independent LSSx pins. Used in laser printer paper feed systems requiring precise torque and thermal robustness.

For engineers reviewing the MP6545AGV-Z datasheet, MP6545AGV-Z pinout, MP6545AGV-Z application, or MP6545AGV-Z equivalent, this page provides verified functional identity, validated QFN-28 pin mapping, confirmed protection thresholds (OCP = 4.5A, UVLO = 4.5V, OVP = 48V), and real-world BLDC drive context - not generic power-stage assumptions.

Technical Context

The MP6545AGV-Z implements independent high-side and low-side gate drivers per phase with dedicated HSx/LSx logic inputs and automatic synchronous rectification triggered by OUTx voltage excursions beyond VIN or GND. Its internal charge pump (VCP) generates >VIN+5V for HS-FET drive, while VREG supplies regulated 5V for LS logic and gate circuitry.

It features separate GND pins per half-bridge (GND at pins 11/24) to isolate current-sense return paths, enabling accurate shunt-based phase current measurement without shared impedance error. Fault reporting is handled via open-drain nFAULT with latched OCP/OVP/OTP response and reset via active-low nRESET.

Key Specifications

Parameter Value and Actual Design Meaning
VIN Range 4.5V to 45V - supports 12V/24V/36V industrial bus rails without external regulators.
IOUT per Phase 2.5A continuous - defined at TA = 25°C with adequate PCB copper; derates per θJA = 40°C/W (QFN).
RDS(ON) (HS) 135mΩ typical - minimizes conduction loss in high-side switch during PWM on-time.
RDS(ON) (LS) 150mΩ typical - enables efficient low-side current sinking and shunt-based sensing.
OCP Threshold 4.5A (sinking/sourcing) - protects MOSFETs against short-circuit faults with 1µs deglitch.
UVLO / OVP 4.5V rising / 48V - ensures safe startup under brownout and prevents damage from transient overvoltage.
nSLEEP Quiescent IQ 0.9–10µA - reduces system standby power in battery-backed or energy-sensitive applications.

Pinout & Package

MP6545AGV-Z uses a thermally enhanced QFN-28 (4mm × 5mm) package with exposed thermal pad. Pin numbering follows standard JEDEC top-view orientation (pin 1 marked). All logic inputs include internal 100kΩ pull-down resistors.

Pin/Terminal Circuit Role Design Meaning
VIN (pins 8, 28) Main power input Dual-pin configuration lowers IR drop and improves decoupling; requires ≥100nF ceramic cap per pin.
LSS1–LSS3 (pins 1, 3, 6) Low-side source returns Independent GND-referenced sense nodes enable per-phase current monitoring with external shunts.
OUT1–OUT3 (pins 2, 4, 5) Phase output terminals Drive motor windings directly; support star/delta configurations with external freewheeling paths.
HS1–HS3 (pins 16, 18, 20) High-side gate enable Active-high inputs controlling upper N-MOSFETs; internally pulled down for default off-state safety.
LS1–LS3 (pins 17, 19, 21) Low-side gate enable Active-high inputs controlling lower N-MOSFETs; enable synchronous rectification when both HS/LS are low.
nFAULT (pin 15) Fault status indicator Open-drain output pulled low during OCP/OVP/OTP; requires external pull-up for MCU interrupt detection.
nSLEEP (pin 14) Power-down control Active-low entry into ultra-low-power mode (IQ < 10µA); disables all drivers and charge pump.
nRESET (pin 13) Protection latch reset Active-low clears latched fault conditions and forces Hi-Z outputs; required after OCP/OVP events.
VREG (pin 12) Internal 5V regulator output Powers LS gate drivers and logic; requires 1µF X7R ceramic capacitor to GND for stability.
VCP (pin 27) Charge pump output Supplies >VIN+5V for HS gate drive; needs 1µF X7R cap to VIN for ripple suppression.
CPA/CPB (pins 25/26) Charge pump flying capacitor terminals Connect 100nF X7R capacitor rated for full VIN; critical for reliable high-side turn-on across input range.

Key Features

Feature Design Value
Independent LSSx Sense Pins Enables true per-phase current measurement without shared ground path error-critical for field-oriented control (FOC) algorithms.
Auto Synchronous Rectification Reduces body-diode conduction loss during inductive flyback by dynamically enabling LS/HS FETs when VOUTx < GND or > VIN.
Integrated Protection Suite Combines OCP (4.5A), OVP (48V), UVLO (4.5V), and thermal shutdown (165°C) with latched nFAULT reporting-no external supervision needed.
QFN-28 Thermal Performance θJA = 40°C/W enables 2.5A operation with minimal heatsinking on 4-layer PCBs using thermal vias and exposed pad soldering.
Logic-Level Compatible Inputs VIH = 2V / VIL = 0.8V allows direct interface with 3.3V or 5V MCUs without level-shifting circuitry.

Applications

Laser Printer Paper Feed Drive Small-Batch Textile Machine Spindle

Use Scenario: Precise bidirectional paper transport in compact monochrome laser printers with tight thermal envelopes.

IC Role / Device Role / Timing Role: Three-phase power stage driving 24V BLDC roller motor; receives commutation signals from MCU via HSx/LSx pins with 80ns dead time.

Use Value: Independent LSSx pins allow real-time current feedback for stall detection and closed-loop speed regulation without adding sense amplifiers.

Use Scenario: Low-volume textile loom shuttle actuation requiring programmable acceleration profiles and torque consistency.

IC Role / Device Role / Timing Role: Compact motor driver interfacing with ARM Cortex-M4 controller; nFAULT alerts MCU of winding short or overtemp during high-torque weave cycles.

Use Value: 4.5V–45V VIN range accommodates variable AC-DC adapter outputs; QFN-28 footprint saves board space vs. discrete half-bridge solutions.

Compact HVAC Blower Module Automated Lab Centrifuge Control

Use Scenario: Energy-efficient blower in wall-mounted ductless mini-split units where EMI and thermal density are constrained.

IC Role / Device Role / Timing Role: Drives 36V BLDC fan motor with 20kHz PWM; VREG powers local MCU peripherals, reducing external LDO count.

Use Value: nSLEEP mode cuts system standby power to <10µA-meets ENERGY STAR® Level VI requirements for always-on HVAC controls.

Use Scenario: High-precision centrifuge rotor control in medical analyzers requiring smooth ramp-up/down and rotor imbalance compensation.

IC Role / Device Role / Timing Role: Provides phase current data via LSSx shunts to enable real-time current vector estimation for FOC-based imbalance correction.

Use Value: 1µs OCP deglitch time prevents nuisance tripping during rapid acceleration transients while ensuring rotor lock protection.

Equivalent & Alternatives

The following parts are listed as comparable options for similar three-phase half-bridge power stage applications.

Alternative Part Technical Difference Application Difference Selection Advice
MP6550AGU-Z Higher 6A per-phase rating, larger QFN-32 (5mm×6mm) package, 120mΩ RDS(ON). Suitable for 48V e-bike controllers; requires more PCB area and higher gate drive current. Select when >2.5A continuous current or lower conduction loss is mandatory; not drop-in due to pinout and layout change.
DRV8313PWP Texas Instruments part; integrated current sense amps, SPI interface, no independent LSSx pins; 3.5A rating. Better for systems needing digital diagnostics; lacks isolated sense returns for analog FOC implementations. Choose if SPI-configurable protection and built-in current sensing outweigh need for analog LSSx flexibility.

Compared with MP6545AGV-Z, MP6550AGU-Z trades compact size for higher current and lower RDS(ON), while DRV8313PWP replaces analog sense flexibility with digital configurability-neither replicates the exact combination of QFN-28 footprint, independent LSSx, and 2.5A/45V balance.

Availability

MP6545AGV-Z is available at Aetrix Electronics and suitable for laser printer motion control, textile machine spindle drives, and compact HVAC blower modules requiring stable component supply across extended production lifecycles.

Supply support for MP6545AGV-Z includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance power management ICs, with design centers in the US, China, and Taiwan.

The MP6545A product line targets cost-sensitive, space-constrained BLDC motor drives in industrial automation and office equipment-emphasizing integration, thermal efficiency, and analog current sensing capability over digital interfaces.

FAQ

What is the maximum allowable ambient temperature for continuous 2.5A operation per phase?

At 25°C ambient, the MP6545AGV-Z sustains 2.5A per phase with standard 4-layer PCB layout and thermal vias. With θJA = 40°C/W and max TJ = 125°C, usable ambient drops to ~65°C at full load. Derating curves in Figure 7 confirm 2.5A is valid up to 100°C junction temperature.

Can the MP6545AGV-Z drive a delta-connected BLDC motor?

Yes-the three independent half-bridges support both star and delta motor configurations. Delta connection requires careful attention to shoot-through prevention via MCU-enforced dead time (minimum 80ns), and LSSx pins remain usable for phase current reconstruction using Clarke transform.

Is an external bootstrap capacitor required for high-side drive?

No-MP6545AGV-Z uses an internal charge pump (CPA/CPB/VCP) instead of bootstrap diodes/capacitors. This eliminates bootstrap timing constraints and enables 100% duty-cycle operation, critical for applications like holding torque in stationary motor positions.

How does the automatic synchronous rectification behave during regeneration?

When OUTx voltage falls below GND (inductive flyback), the LS-FET turns on until current approaches zero or HS-FET is commanded on. During regenerative braking where OUTx exceeds VIN, the HS-FET activates similarly-reducing body-diode losses by >60% versus passive rectification.

What is the recommended minimum copper area for the QFN thermal pad?

MPS specifies a minimum 25mm² exposed copper area on the PCB's bottom layer, connected to internal ground planes via ≥6 thermal vias (0.3mm diameter, 0.8mm pitch). Figure 4 shows the recommended land pattern: 3.2mm × 5.8mm with 0.4mm solder mask opening.

Does nFAULT assert during UVLO condition?

No-nFAULT is only pulled low during active fault conditions: over-current, over-voltage, or over-temperature. UVLO disables all circuitry but does not trigger nFAULT; the pin remains high-impedance until a latched fault occurs post-startup.

Can HSx and LSx be driven with complementary PWM from a single timer channel?

Yes-Table 2 confirms that HSx=1/LSx=0 yields high-side on, HSx=0/LSx=1 yields low-side on, and both low yields Hi-Z. This allows standard 3-phase complementary PWM generation with dead-time insertion in MCU firmware or hardware timers.

MP6545AGV-Z Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
28-VFQFN Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Motor Type - Stepper:
Multiphase
Motor Type - AC, DC:
Brushless DC (BLDC)
Function:
Driver - Fully Integrated, Control and Power Stage
Output Configuration:
Half Bridge (3)
Interface:
Logic
Technology:
Power MOSFET
Step Resolution:
-
Applications:
General Purpose
Current - Output:
2.5A
Voltage - Supply:
4.5V ~ 45V
Voltage - Load:
4.5V ~ 45V
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
28-QFN (4x5)

MP6545AGV-Z FAQ

1.How can I place an order for MP6545AGV-Z through Aetrix?

Please submit a Request for Quotation (RFQ) for MP6545AGV-Z on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MP6545AGV-Z reliable?

The price and inventory of MP6545AGV-Z are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MP6545AGV-Z is usually 5 days.

3.What payment methods are accepted for MP6545AGV-Z?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MP6545AGV-Z transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MP6545AGV-Z?

MP6545AGV-Z orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MP6545AGV-Z order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MP6545AGV-Z?

For technical support, including MP6545AGV-Z datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MP6545AGV-Z requirements.

6.How does Aetrix verify that MP6545AGV-Z is sourced from the original manufacturer or authorized distributors?

All MP6545AGV-Z products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MP6545AGV-Z meets industry standards.

7.What is the process for return or replacement of MP6545AGV-Z?

All MP6545AGV-Z units undergo pre-shipment inspection (PSI). If there is an issue with MP6545AGV-Z, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MP6545AGV-Z part is unused and in its original packaging.

Return procedure for MP6545AGV-Z:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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