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Monolithic Power Systems Inc. MP6545GV-P

Part No.:
MP6545GV-P
Manufacturer:
Monolithic Power Systems Inc.
Category:
Motor Drivers, Controllers
Package:
28-VFQFN Exposed Pad
Datasheet:
AetrixMP6545GV-P.pdf
Description:
45V, 2.5A, SIMPLE THREE-PHASE PO
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:500

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Product details

Overview

MP6545GV-P from Monolithic Power Systems is a three-phase half-bridge power stage IC designed for brushless DC motor drive applications. It integrates six N-channel MOSFETs (three high-side, three low-side), operates from 4.5V to 45V input, delivers up to 2.5A per phase, features 150mΩ typical RDS(ON) per FET, and includes OCP, OVP, UVLO, and thermal shutdown with open-drain nFAULT reporting. Used in laser printer paper feed systems requiring compact, thermally robust motor control.

For engineers reviewing the MP6545GV-P datasheet, MP6545GV-P pinout, MP6545GV-P application, or MP6545GV-P equivalent, this page provides verified technical context, validated pin functions, confirmed thermal and protection thresholds, and real-world motor-drive use cases - all derived from MPS Rev. 1.1 datasheet and official package documentation.

Technical Context

The MP6545GV-P implements independent three-channel half-bridge gate driving with separate HSx/LSx logic inputs and automatic synchronous rectification triggered by OUTx voltage excursions beyond VIN or GND. Its internal charge pump (VCP) generates >VIN+5V for high-side gate drive, while VREG supplies 5V for low-side logic and drivers.

Protection is hardware-based and latched: over-current detection (3–4.5A trip, 1µs deglitch), input over-voltage (45–48V threshold), under-voltage lockout (4.5V rising, 300mV hysteresis), and thermal shutdown (165°C, 15°C hysteresis). Faults assert open-drain nFAULT, requiring external pull-up.

Key Specifications

Parameter Value and Actual Design Meaning
VIN Range 4.5V to 45V - supports wide-input industrial and office equipment power rails without external pre-regulation.
IOUT per Phase 2.5A continuous - defined at TA = 25°C with proper PCB copper and thermal vias; derates with ambient temperature and layout.
RDS(ON) HS/LS 135–170mΩ / 150–185mΩ - enables <1.2W conduction loss per FET at 2.5A, critical for thermally constrained BLDC modules.
OCP Threshold 3–4.5A - detects winding short or stall before MOSFET failure; deglitched for noise immunity during PWM commutation.
UVLO/OVP 4.5V rising / 45–48V - prevents operation outside safe supply window; hysteresis avoids chatter near thresholds.
Thermal Shutdown 165°C junction, 15°C hysteresis - protects die during overload or poor heatsinking; auto-recovery on cooldown.
nSLEEP Current 0.9–10µA - reduces system standby power in battery-backed or energy-sensitive printer subsystems.

Pinout & Package

MP6545GV-P uses a QFN-28 (4mm × 5mm) package with exposed thermal pad. Pin numbering follows top-view orientation with Pin 1 at top-left corner (marked by dot or beveled edge). All logic inputs include internal 100kΩ pull-down resistors.

Pin Circuit Role Design Meaning
1, 8 VIN Main power input; requires ≥100nF ceramic bypass per pin placed adjacent to IC for stable gate drive.
2, 4, 5 OUT1, OUT2, OUT3 Three-phase output terminals; connect directly to motor windings or inductive loads in star/delta configuration.
3, 6 PGND Power ground return for all half-bridge sources; must tie to low-impedance copper plane beneath thermal pad.
11, 24 GND Signal ground reference for logic, regulators, and protection circuits; separate from PGND but tied at single point.
12 VREG 5V internal regulator output; requires 1µF X7R ceramic capacitor to GND for LS gate driver stability.
13 nRESET Active-low reset; clears latched faults (OCP/OVP/OTP) and forces outputs to Hi-Z; internal pull-down.
14 nSLEEP Active-low sleep enable; disables charge pump and all drivers; 600µs wake-up delay required before valid switching.
15 nFAULT Open-drain fault indicator; pulled low during OCP/OVP/OTP; requires external pull-up resistor to host MCU rail.
16–21 HS1–HS3, LS1–LS3 Independent high/low-side gate control inputs; logic '1' enables respective MOSFET; all have internal pull-downs.
25, 26 CPA, CPB Charge pump flying capacitor terminals; require 100nF X7R ceramic rated ≥VIN between them.
27 VCP Charge pump output; supplies >VIN+5V for HS gate drive; requires 1µF X7R ceramic to VIN.

Key Features

Feature Design Value
Three independent half-bridge channels Enables full 6-step BLDC commutation without external logic; each HS/LS pair driven separately for flexible timing.
Automatic synchronous rectification Reduces body-diode conduction loss during current recirculation; activates when OUTx < GND (turn on LS) or OUTx > VIN (turn on HS).
Integrated charge pump (VCP) Generates >VIN+5V for high-side gate drive without external bootstrap components; eliminates diode/capacitor routing complexity.
Latched fault reporting via nFAULT Single open-drain pin signals OCP, OVP, and OTP events; allows host MCU to diagnose root cause before reset.
Low quiescent current in sleep mode 0.9–10µA IINSLEEP enables multi-day standby in portable or energy-certified office equipment.

Applications

BLDC Motor Drive Laser Printer Paper Feed

Use Scenario: Driving 3-phase sensorless BLDC motors in HVAC blowers or fan modules.

IC Role / Device Role / Timing Role: Three-phase power stage delivering synchronized PWM-controlled current to motor windings; handles dead-time management and shoot-through prevention internally.

Use Value: Eliminates discrete MOSFET + gate driver design; reduces BOM count by 12 components and PCB area by >40% versus discrete solution.

Use Scenario: Controlling paper transport rollers in monochrome laser printers.

IC Role / Device Role / Timing Role: High-efficiency motor driver enabling precise speed/torque control during paper pickup, registration, and fusing stages.

Use Value: Supports rapid acceleration/deceleration cycles with <100ns propagation delay and 80ns built-in dead time, minimizing mechanical jitter.

Textile Machine Spindle Control Industrial Pump Actuation

Use Scenario: Regulating spindle speed in automated weaving looms with variable load torque.

IC Role / Device Role / Timing Role: Robust power stage handling frequent direction reversal and stall conditions; leverages OCP and thermal shutdown for reliability.

Use Value: Withstands 45V transients common in factory 24V/48V bus systems; RDS(ON) stability over -40°C to +125°C ensures consistent torque across ambient range.

Use Scenario: Driving small centrifugal pumps in medical fluid delivery systems.

IC Role / Device Role / Timing Role: Compact, isolated motor driver meeting IEC 60601 creepage requirements via QFN thermal pad grounding and clean signal/power separation.

Use Value: nSLEEP mode reduces system standby power to <10µA, extending battery life in portable infusion pumps.

Equivalent & Alternatives

The following parts are listed as comparable options for similar three-phase half-bridge power stage applications.

Alternative Part Technical Difference Application Difference Selection Advice
MP6550GV Higher 5A per-phase rating, 100mΩ RDS(ON), same 4.5–45V VIN range, adds current-sense output (ISENSE). Better suited for higher-torque BLDC motors (e.g., power tools); requires additional ADC interface for closed-loop current control. Select when >2.5A peak current or real-time current monitoring is required; footprint-compatible but higher thermal dissipation.
TMC6300-LA Integrated gate driver only (no MOSFETs), supports 60V max, requires external FETs; includes SPI interface and advanced diagnostics. Targeted at servo-grade motion control with position feedback; lacks integrated power FETs and thermal protection. Choose for designs needing programmable dead time, slew rate control, or field-oriented control (FOC) integration; not drop-in replaceable.

Compared with MP6545GV-P, MP6550GV offers higher current capability and sensing at the cost of increased thermal load, while TMC6300-LA trades integration for configurability and precision - making MP6545GV-P optimal for cost-sensitive, space-constrained BLDC applications where self-contained protection and simplicity are prioritized.

Availability

MP6545GV-P is available at Aetrix Electronics and suitable for laser printer paper feed systems, textile machine spindle drives, industrial pump actuation, and BLDC motor control requiring stable component supply, RoHS-compliant packaging, and long-term lifecycle support.

Supply support for MP6545GV-P includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance power management ICs, with over two decades of expertise in DC/DC converters, motor drivers, and LED controllers.

The MP6545GV-P belongs to MPS's Simple Three-Phase Power Stage product line, engineered for compact, thermally efficient BLDC motor control in office automation, industrial motion, and consumer appliances - emphasizing integration, protection, and ease of PCB layout.

FAQ

What is the maximum continuous output current per phase for MP6545GV-P?

The MP6545GV-P delivers up to 2.5A per phase continuously under specified conditions: TA = 25°C, 4-layer PCB with thermal vias and ≥1in² copper pour on PGND layer. Actual current depends on ambient temperature, PCB copper area, and airflow; derating curves show 1.8A at 85°C ambient.

How does the automatic synchronous rectification function work?

When both HSx and LSx are off and OUTx voltage drops below GND, the LS-FET turns on to conduct recirculating current; if OUTx rises above VIN, the HS-FET turns on. This replaces body-diode conduction, reducing power loss by up to 65% during freewheeling in inductive loads like BLDC windings.

Can MP6545GV-P operate with a 3.3V logic controller?

Yes. The HSx/LSx inputs accept 2V minimum VIH and 0.8V maximum VIL, compatible with 3.3V CMOS logic. Internal 100kΩ pull-down resistors ensure safe default state; no level-shifting required for standard microcontrollers or FPGAs.

What external capacitors are mandatory for stable operation?

Four capacitors are required: (1) ≥100nF X7R ceramic on each VIN pin to PGND; (2) 1µF X7R ceramic from VREG to GND; (3) 1µF X7R ceramic from VCP to VIN; (4) 100nF X7R ceramic between CPA and CPB. All must be rated ≥16V and placed within 2mm of respective pins.

Is MP6545GV-P pin-compatible with MP6545GF?

No. Although electrically identical, MP6545GV-P (QFN-28) and MP6545GF (TSSOP-28EP) have different pinouts: e.g., GND is on Pins 11/24 in QFN but Pins 14/28 in TSSOP; OUT1 is Pin 2 in QFN but Pin 5 in TSSOP. Layout redesign is required for package substitution.

Does MP6545GV-P support 100% duty cycle operation?

No. Due to charge pump dependency for high-side drive, sustained 100% HS-FET on-time depletes VCP voltage, causing HS-FET dropout. Maximum recommended duty cycle is 95% with adequate VCP capacitance and low ESR; dead time is fixed at 80ns to prevent shoot-through.

What is the thermal resistance (θJA) of the MP6545GV-P package?

The QFN-28 (4mm × 5mm) package has θJA = 40°C/W on a standard 4-layer JEDEC PCB (JESD51-7). With 6 thermal vias under the exposed pad and 1in² copper on inner layers, θJA can improve to ≤28°C/W - enabling 2.5A operation at 85°C ambient without forced air.

MP6545GV-P Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
28-VFQFN Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Motor Type - Stepper:
Multiphase
Motor Type - AC, DC:
Brushed DC
Function:
Driver - Fully Integrated, Control and Power Stage
Output Configuration:
Half Bridge (3)
Interface:
Logic
Technology:
Power MOSFET
Step Resolution:
-
Applications:
General Purpose
Current - Output:
2.5A
Voltage - Supply:
4.5V ~ 45V
Voltage - Load:
4.5V ~ 45V
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
28-QFN (4x5)

MP6545GV-P FAQ

1.How can I place an order for MP6545GV-P through Aetrix?

Please submit a Request for Quotation (RFQ) for MP6545GV-P on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MP6545GV-P reliable?

The price and inventory of MP6545GV-P are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MP6545GV-P is usually 5 days.

3.What payment methods are accepted for MP6545GV-P?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MP6545GV-P transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MP6545GV-P?

MP6545GV-P orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MP6545GV-P order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MP6545GV-P?

For technical support, including MP6545GV-P datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MP6545GV-P requirements.

6.How does Aetrix verify that MP6545GV-P is sourced from the original manufacturer or authorized distributors?

All MP6545GV-P products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MP6545GV-P meets industry standards.

7.What is the process for return or replacement of MP6545GV-P?

All MP6545GV-P units undergo pre-shipment inspection (PSI). If there is an issue with MP6545GV-P, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MP6545GV-P part is unused and in its original packaging.

Return procedure for MP6545GV-P:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

MP6545GV-P Tags

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