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Monolithic Power Systems Inc. MP6960GS

Part No.:
MP6960GS
Manufacturer:
Monolithic Power Systems Inc.
Category:
Power Supply Controllers, Monitors
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixMP6960GS.pdf
Description:
IC SECONDARY SIDE CTRLR 8SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,805

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Product details

Overview

MP6960GS from Monolithic Power Systems is a synchronous rectification controller with integrated CC/CV regulation for flyback converters, operating in CCM/DCM/QR topologies. It delivers 70mV forward-drop regulation, 20ns total turn-off delay, <300μA light-load quiescent current, and supports both high-side and low-side MOSFET configurations - deployed in notebook adapters and industrial AC-DC power supplies.

For engineers reviewing the MP6960GS datasheet, MP6960GS pinout, MP6960GS application, or MP6960GS equivalent, key selection criteria include its dual-loop CC/CV feedback architecture, SOIC8 package compatibility, fast 20ns turn-off propagation, ±0.5% 2.5V reference accuracy, and opto-coupler-based primary-side communication for isolated power systems.

Technical Context

The MP6960GS integrates two independent op-amps (1MHz GBW) for voltage and current regulation loops, each referenced to a precision 2.5V (±0.5%) and 25mV (±5%) internal reference. Its gate driver features adaptive self-regulation to maintain VDS ≈ −70mV during conduction and triggers turn-off at −30mV with 20ns total delay.

It implements blanking logic (1.6µs minimum on-time, 200ns turn-off blanking), UVLO (5.6V rising, 1V hysteresis), thermal shutdown (150°C), and light-load latch-off mode activated by pulse-width threshold detection (VLL-GS = 1.0V, VLL-DS = −250mV) to reduce Iq to <300μA.

Key Specifications

Parameter Value and Actual Design Meaning
VDD Range 8V to 24V - powers synchronous rectifier controller; enables operation across wide input rails in universal-input adapters.
VD Range 4.5V to 36V - supplies CC/CV controller and senses drain voltage up to 36V, supporting secondary-side sensing in 12V–24V output systems.
Turn-Off Total Delay 20ns - ensures rapid MOSFET turn-off to minimize reverse conduction loss in high-frequency QR flyback designs.
Voltage Reference 2.5V ±0.5% - sets precise CV output via external resistor divider; enables ≤±1% output voltage regulation over temperature.
Current Reference 25mV ±5% - defines CC threshold across sense resistor; allows accurate current limiting with standard 0.5W shunts.
Quiescent Current (Light Load) <300μA - reduces standby power loss to meet Energy Star 1W requirements in no-load and light-load conditions.
Max Switching Frequency 400kHz - supports high-density QR and DCM flyback designs without compromising control loop stability.

Pinout & Package

MP6960GS is housed in an industry-standard SOIC8 package (JEDEC MS-012, variation AA), with 1.27mm pitch, 3.9mm × 4.9mm body, and exposed pad not present. Thermal resistance θJA = 90°C/W on 4-layer PCB.

Pin/Terminal Circuit Role Design Meaning
1 - VG Gate drive output Drives external N-channel MOSFET gate; provides active pull-up and 1Ω pull-down for fast switching and shoot-through prevention.
2 - VSS Synchronous rectifier reference Return node for VD sensing and SR controller ground; must connect directly to MOSFET source to avoid sensing error.
3 - CTL Opto-coupler driver output OREd output of voltage/current op-amps; sinks current into opto-LED to communicate regulation status to primary-side PWM IC.
4 - GND CC/CV controller ground Analog ground for VFB/IFB reference; separate from VSS to isolate sensitive feedback paths from high-dI/dt SR node.
5 - VFB Voltage feedback input Compares divided output voltage against 2.5V reference; sets CV point (e.g., 5V/19V) via R1/R2 divider.
6 - IFB Current feedback input Compares sense-resistor voltage against 25mV reference; triggers CC mode when IOUT exceeds programmed limit.
7 - VD Drain voltage sense & CC/CV supply Senses MOSFET drain for SR timing and powers CC/CV circuitry; operates from 4.5V–36V, enabling direct bias from output rail.
8 - VDD SR controller supply Powers synchronous rectifier logic and gate driver; UVLO (5.6V) ensures reliable startup after bulk capacitor charging.

Key Features

Feature Design Value
Adaptive VDS Regulation Maintains MOSFET VDS ≈ −70mV during conduction via dynamic gate drive adjustment - minimizes conduction loss while avoiding overdrive inefficiency.
Dual-Loop CC/CV Control Independent voltage and current op-amps with ORED CTL output - enables seamless transition between constant-voltage and constant-current modes in battery chargers.
Light-Load Latch-Off Mode Reduces quiescent current to <300μA by disabling gate drive when conduction time falls below programmable tLL - meets Energy Star 1W standby compliance.
High-Speed Turn-Off Propagation 20ns total delay from VDS crossing −30mV to VG low - suppresses reverse recovery loss in QR flyback at up to 400kHz.
Robust Voltage Sensing Range VD pin tolerates −0.7V to +40V relative to GND - accommodates high-voltage transients and negative spikes during MOSFET switching.

Applications

Laptop AC-DC Adapters Industrial Flyback PSUs

Use Scenario: 65W notebook adapter with universal AC input (90–264VAC) and 19.5V/3.34A output.

IC Role / Device Role / Timing Role: Secondary-side synchronous rectifier controller with CC/CV regulation and opto-coupler feedback to primary PWM IC.

Use Value: Enables >92% efficiency at full load and <0.3W no-load consumption, meeting Level VI and Energy Star requirements.

Use Scenario: 24V/5A isolated industrial power supply for PLC I/O modules with tight output tolerance.

IC Role / Device Role / Timing Role: Dual-loop regulator managing both output voltage setpoint and overcurrent protection via shared CTL line.

Use Value: Delivers ±1% CV accuracy and precise 5.0A CC limit using internal 2.5V/25mV references - eliminates external DACs or trim pots.

Battery Charging Systems Distributed Power Architectures

Use Scenario: USB PD 3.0 compliant 45W charger with programmable 5/9/15/20V outputs and 3A max current.

IC Role / Device Role / Timing Role: CC/CV supervisor coordinating with primary-side digital controller via opto-isolated CTL signal.

Use Value: Ensures smooth CV-to-CC handoff during lithium-ion charging cycles without output overshoot or regulation instability.

Use Scenario: Telecom shelf power system with multiple 12V intermediate bus converters feeding point-of-load regulators.

IC Role / Device Role / Timing Role: High-reliability SR controller supporting CCM/DCM/QR topologies and operating from −40°C to +125°C junction.

Use Value: Provides stable secondary-side control under variable load transients and wide ambient temperatures - critical for telecom NEBS compliance.

Equivalent & Alternatives

The following parts are listed as comparable options for similar synchronous rectification with CC/CV control applications.

Alternative Part Technical Difference Application Difference Selection Advice
ON Semiconductor NCP4306DR2G Single op-amp CC/CV loop; 35ns turn-off delay; no light-load sleep mode; 2.5V ref ±1%. Lacks adaptive VDS regulation - requires fixed gate drive; higher light-load Iq (~600μA). Preferred for cost-sensitive, non-Energy Star designs where 20ns speed and sub-300μA Iq are not required.
Vishay SiHP20N60E (MOSFET + discrete controller) Discrete solution requiring external comparator, reference, and gate driver; no integrated CC/CV op-amps. Offers higher voltage rating (600V VDSS) but adds BOM count, layout complexity, and tuning effort. Only suitable when >100V VD capability is needed - MP6960GS's 36V VD limit excludes it from high-VOUT HV applications.

Compared with NCP4306DR2G and discrete SiHP20N60E-based solutions, MP6960GS delivers superior light-load efficiency, tighter reference accuracy, and faster turn-off - making it optimal for compact, high-efficiency, standards-compliant flyback adapters and chargers.

Availability

MP6960GS is available at Aetrix Electronics and suitable for laptop adapters, industrial flyback PSUs, battery charging systems, and distributed power architectures requiring stable component supply, long-term lifecycle support, and RoHS-compliant sourcing.

Supply support for MP6960GS includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance analog and power ICs, with design centers in the US, China, and Taiwan, and global manufacturing partnerships.

The MP6960GS belongs to MPS's intelligent synchronous rectifier product line, engineered specifically for high-efficiency, isolated AC-DC conversion in space-constrained, thermally demanding applications such as portable adapters and industrial power supplies.

FAQ

What is the maximum VD voltage the MP6960GS can safely sense?

The MP6960GS VD pin supports −0.7V to +40V relative to GND per absolute maximum ratings. This allows reliable operation with 36V-rated MOSFETs in 24V-output systems, including transient clamping margins. Exceeding +40V risks permanent damage to the internal ESD structure.

How does the MP6960GS achieve 70mV forward-drop regulation?

It uses real-time VDS monitoring and adaptive gate drive: when VDS rises above −70mV during conduction, the controller reduces VG to increase MOSFET RDS(on), dynamically balancing conduction loss and gate drive loss - no external compensation is needed.

Can MP6960GS be used with high-side MOSFET configurations?

Yes - the datasheet explicitly states support for both high-side and low-side rectification. For high-side use, VSS connects to the MOSFET source (now at output potential), VD senses drain (at transformer secondary), and VG drives the gate referenced to VSS.

What is the purpose of the 1.6µs minimum on-time blanking period?

This blanking prevents false turn-off during MOSFET turn-on transients. During this interval, the turn-off threshold is raised to +50mV instead of −30mV, ensuring robust operation even with fast-rising VDS edges - critical for preventing shoot-through in CCM flyback.

How does the light-load latch-off mode reduce power consumption?

When conduction time falls below the programmable tLL threshold (e.g., 2µs), the gate driver latches off and enters ultra-low-power state. Only the CC/CV comparators remain active, drawing <300μA - eliminating gate drive losses while preserving regulation readiness.

Is the 2.5V voltage reference internally trimmed?

Yes - the 2.5V bandgap reference is factory-trimmed to ±0.5% accuracy at 25°C and maintains ±0.6% over 0°C to 85°C, enabling high-precision CV regulation without external calibration components.

Does MP6960GS require external components for CC/CV loop stability?

No - the two integrated op-amps feature unity-gain stable architecture with 1MHz GBW. Compensation is achieved via standard RC networks on VFB and IFB pins (e.g., 100pF + 10kΩ), as validated in MPS application note AN105.

MP6960GS Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tube
Product Status:
Active
Programmable:
Not Verified
Applications:
Secondary-Side Controller, Synchronous Rectifier
Voltage - Input:
-
Voltage - Supply:
8V ~ 24V
Current - Supply:
3 mA
Operating Temperature:
-40°C ~ 125°C
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

MP6960GS FAQ

1.How can I place an order for MP6960GS through Aetrix?

Please submit a Request for Quotation (RFQ) for MP6960GS on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MP6960GS reliable?

The price and inventory of MP6960GS are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MP6960GS is usually 5 days.

3.What payment methods are accepted for MP6960GS?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MP6960GS transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MP6960GS?

MP6960GS orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MP6960GS order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MP6960GS?

For technical support, including MP6960GS datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MP6960GS requirements.

6.How does Aetrix verify that MP6960GS is sourced from the original manufacturer or authorized distributors?

All MP6960GS products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MP6960GS meets industry standards.

7.What is the process for return or replacement of MP6960GS?

All MP6960GS units undergo pre-shipment inspection (PSI). If there is an issue with MP6960GS, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MP6960GS part is unused and in its original packaging.

Return procedure for MP6960GS:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

MP6960GS Tags

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