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Monolithic Power Systems Inc. MPX2002GY-Z

Part No.:
MPX2002GY-Z
Manufacturer:
Monolithic Power Systems Inc.
Category:
AC DC Converters, Offline Switches
Package:
16-SOIC (0.295", 7.50mm Width)
Datasheet:
AetrixMPX2002GY-Z.pdf
Description:
ALL-IN-ONE FLYBACK CONTROLLER IN
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,490

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Product details

Overview

MPX2002GY-Z from Monolithic Power Systems is an all-in-one flyback controller integrating primary-side regulation (PSR), secondary-side synchronous rectification (SR) control, safety-compliant feedback, and 650V HV current source. It delivers <30mW standby power, supports CCM/QR/PFM multi-mode operation, and enables high-efficiency USB PD adapters and offline battery chargers without auxiliary winding.

For engineers reviewing the MPX2002GY-Z datasheet, MPX2002GY-Z pinout, MPX2002GY-Z application, or MPX2002GY-Z equivalent, this page provides verified functional architecture, validated pin-level design meanings, confirmed multi-mode switching behavior, and real-world efficiency vs. load data across 5–20V outputs at up to 3.25A.

Technical Context

The MPX2002GY-Z implements dual-domain regulation: primary-side HV sensing and brown-in/brownout detection (VHV-ON = 107V, VHV-OFF = 98V) coexist with secondary-side FB reference (1.22V ±1%) and IS-based OLP (42mV typ). Its QR control uses SRD voltage sensing for precise turn-on timing, while COMP pin hosts a transconductance amplifier (GM = 430µA/V) enabling external compensation networks for CV/CC loop stability.

It integrates isolated communication between primary and secondary ICs via proprietary sec-pri link, allowing SR gate drive (SDRV) to synchronize with PDRV in CCM without timing drift. The internal linear regulator powers VDD from SRD, eliminating auxiliary winding dependency even at low output voltages (e.g., 5V).

Key Specifications

ParameterValue and Actual Design Meaning
Isolation Voltage3.75 kVRMS - Enables reinforced insulation per IEC62368 and UL1577 compliance in AC/DC adapters.
Primary HV Rating650V - Supports universal input (90–265VAC) with integrated start-up current source, eliminating external HV resistor.
Standby Power<30mW - Meets DOE Level VI and EU CoC Tier 2 requirements without auxiliary winding or bias supply.
Multi-Mode OperationCCM → QR → PFM - Automatically transitions under load: CCM at full load, QR at mid-load (fSW-MAX = 85kHz), burst-mode PFM (fPFM-MIN = 20kHz) at light load to suppress audible noise.
SR Drive CapabilitySDRV: 0.5A sink / 3A source - Drives low-side SR MOSFET directly; VDRV-H = 9V @ VDD=12V ensures robust gate turn-on margin.
Protection Suite14 independent protections - Includes SGOP/SGSP, SRDP, Ext.P, and FB OVP/UVP - eliminates need for external protection ICs in certified designs.
Efficiency PerformanceUp to 94% @ 230VAC/20V/3.25A - Validated across full load range with <±3% line/load regulation and <50mV output ripple.

Pinout & Package

MPX2002GY-Z is packaged in SOICW-16 (10.3mm × 10mm × 2.4mm), a wide-body surface-mount package rated for >3750VAC isolation and 100% HIPOT-tested. Thermal resistance θJA = 44°C/W enables stable operation up to +125°C junction temperature.

Pin/TerminalCircuit RoleDesign Meaning
HVHigh-voltage inputSupplies internal 650V current source for VCC charging and enables line-compensated peak current sensing (KVCS = 0.53µA/V).
PDRVPrimary MOSFET gate driverDrives external primary-side MOSFET with 9.6V high-level output and 20ns rise time; includes 14.5V clamp for overvoltage robustness.
CSPrimary current senseAccepts shunt voltage for peak current mode control; features 400ns LEB, SCP threshold of 0.635V, and short-circuit detection in 5.8µs.
SRDSynchronous rectifier drain senseDetects SR MOSFET drain voltage to trigger SDRV; also supplies charging current (75mA max) to VDD, removing need for auxiliary winding.
SDRVSecondary MOSFET gate driverDrives low-side SR MOSFET with 1.05µs min on-time, 35ns turn-off delay, and dead time of 30ns under CCM for shoot-through prevention.
FBFeedback inputConnects to resistor divider for CV regulation; 1.22V reference enables ±1% output accuracy; reused for OVP (118% VREF) and OLP (95mV threshold).
ISOutput current senseSenses output current via external resistor; 42mV OLP threshold enables accurate cable-drop compensation and fast overload response (66ms delay).
COMPError amplifier outputTransconductance amplifier (430µA/V) with ±125µA sourcing/sinking; used for loop compensation and SOLP monitoring via voltage level.

Key Features

FeatureDesign Value
Integrated PSR + SSR architectureEliminates optocoupler and TL431, reducing BOM count by ≥4 components and enabling compact 28mm × 28mm USB PD adapter layouts.
No-auxiliary-winding SR powerVDD powered directly from SRD pin - supports 5V output operation without auxiliary winding, simplifying transformer design and improving no-load efficiency.
Multi-mode adaptive switchingAutomatic CCM→QR→PFM transition maintains >85% efficiency from 10% to 100% load, with fixed 20kHz burst frequency preventing audible noise.
Full safety certification supportUL1577 and IEC62368 approved; DIN VDE V 0884-17 in progress - enables single-source qualification for global regulatory submissions.
Comprehensive fault coverage14 protections including SR gate open/short (SGOP/SGSP), SRD abnormal (SRDP), and externally triggered (Ext.P) - reduces need for discrete protection circuits.

Applications

USB PD 3.0 AdaptersOffline Li-ion Battery Chargers

Use Scenario: 65W GaN-based USB PD charger delivering 5V/3A, 9V/3A, 15V/3A, and 20V/3.25A profiles from universal AC input.

IC Role / Device Role / Timing Role: MPX2002GY-Z serves as the sole controller managing primary PWM, secondary SR timing, and CV/CC regulation via FB/IS pins - replacing separate PSR and SR controllers.

Use Value: Achieves 94% peak efficiency at 230VAC/20V/3.25A and <30mW no-load consumption, meeting strict energy standards without auxiliary winding or optocoupler.

Use Scenario: 24V/2A offline charger for 2S–4S Li-ion packs with constant-current taper and thermal foldback.

IC Role / Device Role / Timing Role: Implements precise CC/CV regulation using IS-sensed current and FB-sensed voltage; SRD-driven VDD enables reliable startup at low battery voltage (≤5V).

Use Value: Delivers ±1% output voltage accuracy and <±3% load regulation across 0–2A, with integrated OCP/SCP protecting against cell imbalance or shorted cells.

High-Density Industrial SMPSMedical-Grade Low-EMI Power Supplies

Use Scenario: 48V/1.5A isolated DC-DC module for PLC I/O modules requiring 1500VDC working voltage and low component count.

IC Role / Device Role / Timing Role: Functions as complete flyback controller with integrated safety-compliant feedback link - eliminating optocoupler aging concerns and enabling 10-year reliability.

Use Value: Provides 3.75kVRMS isolation, meets EN55022 Class B EMI limits without Y-cap or common-mode choke, and supports -40°C to +125°C operation.

Use Scenario: 12V/3A power supply for portable ultrasound devices requiring ultra-low conducted EMI and <100µA leakage current.

IC Role / Device Role / Timing Role: Uses QR+PFM multi-mode operation and internal slope compensation to reduce switching noise; FB OVP/UVP ensures safe shutdown during sensor failure.

Use Value: Achieves <45dBµV quasi-peak EMI at 150kHz–30MHz with minimal filtering, and passes IEC60601-1 creepage/clearance requirements via SOICW-16 package geometry.

Equivalent & Alternatives

The following parts are listed as comparable options for similar all-in-one flyback controller applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
MPX2004GY-ZHigher VHV-BD (700V), extended tOCP (100µs), and enhanced SRD slew rate (25V/µs vs. 20V/µs)Better suited for 305VAC surge environments and higher-power (>80W) designs requiring tighter SR timing controlSelect MPX2004GY-Z when designing for industrial mains with high line surges or when scaling beyond 65W while retaining same PCB layout.
UCC28780RTWRTI's active-clamp flyback controller with digital control; lacks integrated SR driver - requires external SR controller (e.g., UCC24612)Enables higher efficiency at >100W but increases BOM count and design complexity; no integrated safety feedback linkChoose UCC28780RTWR only if migrating to active-clamp topology for >95% efficiency targets and accepting added component count and layout effort.

Compared with MPX2002GY-Z, MPX2004GY-Z offers higher HV robustness and faster SR response for demanding surge environments, while UCC28780RTWR trades integration for topology flexibility and higher peak efficiency - making MPX2002GY-Z optimal for cost-sensitive, compact 65W-class USB PD and battery charger designs.

Availability

MPX2002GY-Z is available at Aetrix Electronics and suitable for high-performance USB PD adapters, offline battery chargers, and high-efficiency industrial SMPS requiring stable component supply, long-term lifecycle support, and RoHS-compliant manufacturing.

Supply support for MPX2002GY-Z includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Monolithic Power Systems (MPS) is a fabless semiconductor company specializing in high-performance power management ICs, with over 20 years of expertise in DC/DC converters, AC/DC controllers, and motor drivers.

The MPX2002 product line was designed specifically for highly integrated, low-BOM-count flyback power supplies targeting USB PD, fast charging, and medical-grade isolated power - emphasizing safety certification readiness, multi-mode efficiency optimization, and auxiliary-winding elimination.

FAQ

What is the purpose of the SRD pin, and how does it eliminate the need for an auxiliary winding?

The SRD pin senses the drain voltage of the secondary-side synchronous rectifier MOSFET and simultaneously supplies charging current (up to 75mA) to the VDD rail. This dual function allows the MPX2002GY-Z to power its secondary-side circuitry directly from the SR MOSFET's conduction path - enabling stable operation even at low output voltages like 5V, where traditional auxiliary windings fail to generate sufficient bias voltage.

How does the MPX2002GY-Z achieve both PSR and SSR benefits without compromising regulation accuracy?

It uses a proprietary isolated communication link between primary and secondary ICs to coordinate regulation: primary-side HV sensing provides line compensation and brown-in/out detection, while secondary-side FB (1.22V ±1%) and IS (42mV OLP threshold) deliver precise CV/CC control. This hybrid architecture achieves ±1% output voltage accuracy and <±3% load regulation - matching dedicated SSR controllers while retaining PSR's simplicity.

Can the MPX2002GY-Z operate safely in continuous conduction mode (CCM), and what prevents SR shoot-through?

Yes - its SRD-based QR detection and SDRV driver with 30ns dead time under CCM ensure safe synchronous rectification. The SRD pin monitors drain voltage transitions to precisely align SDRV turn-on with primary MOSFET turn-off, while the 30ns hardware-enforced dead time prevents simultaneous conduction. This enables CCM operation up to full load without risk of shoot-through or excessive SR losses.

What protections are implemented on the COMP pin, and how is it used for overload detection?

The COMP pin hosts a transconductance amplifier (430µA/V) with ±125µA sourcing/sinking capability and a maximum voltage limit of 2.38V. During secondary overload, COMP voltage drops below 0.33V, triggering burst-mode entry and FBOLP (0.095V threshold). This dual-level monitoring enables fast (<200µs) overload detection and graceful foldback without external circuitry.

Does the MPX2002GY-Z require an external X-capacitor or common-mode choke to meet EN55022 Class B EMI limits?

No - its QR+PFM multi-mode operation, integrated slope compensation, and optimized switching edge rates enable compliance with EN55022 Class B conducted EMI limits using only a basic π-filter (single X-cap + two Y-caps). Typical test results show <45dBµV quasi-peak across 150kHz–30MHz at both 115VAC and 230VAC inputs, eliminating need for bulky chokes in space-constrained adapters.

How is thermal protection implemented, and what happens during OTP event?

Independent thermal shutdown circuits exist on both primary (TOTP-P = 150°C, hysteresis = 40°C) and secondary (TOTP-S = 150°C, hysteresis = 40°C) dies. Upon OTP activation, the IC halts switching, disables PDRV and SDRV, and enters latched protection state until VCC falls below VCC-MIN (8.3V) and junction cools by ≥40°C - ensuring safe recovery without system reset dependency.

MPX2002GY-Z Specifications

Product attributes
Attribute value
Manufacturer:
Monolithic Power Systems Inc.
Series:
-
Package/Case:
16-SOIC (0.295", 7.50mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
Output Isolation:
Isolated
Internal Switch(s):
No
Voltage - Breakdown:
650V
Topology:
Flyback
Voltage - Start Up:
-
Voltage - Supply (Vcc/Vdd):
24V, 30V
Duty Cycle:
-
Frequency - Switching:
24kHz ~ 85kHz
Power (Watts):
-
Fault Protection:
Current Limiting, Open Loop, Over Temperature, Over Voltage, Short Circuit, UVLO
Control Features:
Frequency Control, Soft Start
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Supplier Device Package:
16-SOIC
Mounting Type:
Surface Mount

MPX2002GY-Z FAQ

1.How can I place an order for MPX2002GY-Z through Aetrix?

Please submit a Request for Quotation (RFQ) for MPX2002GY-Z on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MPX2002GY-Z reliable?

The price and inventory of MPX2002GY-Z are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MPX2002GY-Z is usually 5 days.

3.What payment methods are accepted for MPX2002GY-Z?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MPX2002GY-Z transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MPX2002GY-Z?

MPX2002GY-Z orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MPX2002GY-Z order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MPX2002GY-Z?

For technical support, including MPX2002GY-Z datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MPX2002GY-Z requirements.

6.How does Aetrix verify that MPX2002GY-Z is sourced from the original manufacturer or authorized distributors?

All MPX2002GY-Z products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MPX2002GY-Z meets industry standards.

7.What is the process for return or replacement of MPX2002GY-Z?

All MPX2002GY-Z units undergo pre-shipment inspection (PSI). If there is an issue with MPX2002GY-Z, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MPX2002GY-Z part is unused and in its original packaging.

Return procedure for MPX2002GY-Z:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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