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Texas Instruments OPA544TG3

Part No.:
OPA544TG3
Manufacturer:
Texas Instruments
Category:
Instrumentation, Op Amps, Buffer Amps
Package:
TO-220-5
Datasheet:
AetrixOPA544TG3.pdf
Description:
IC POWER 1 CIRCUIT TO220-5
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,400

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Product details

Overview

OPA544TG3 from Texas Instruments (formerly Burr-Brown) is a high-voltage, high-current operational amplifier designed for direct drive of power loads including motors, actuators, and magnetic deflection coils. It delivers ≥2A continuous output current, operates from ±10V to ±35V supplies, and features 8V/µs slew rate, FET-input bias current ≤100pA, and thermal shutdown protection. It is used in programmable power supplies and servo amplifiers requiring robust output stage performance.

For engineers reviewing the OPA544TG3 datasheet, OPA544TG3 pinout, OPA544TG3 application, or OPA544TG3 equivalent, key selection criteria include safe operating area (SOA) compliance at elevated junction temperatures, output voltage swing under 2A load, thermal resistance (θJA = 65°C/W without heatsink), and compatibility with unbalanced supply configurations up to 70V total.

Technical Context

The OPA544TG3 integrates a high-impedance FET input stage with a monolithic high-power bipolar output stage capable of sourcing/sinking up to 2A continuously. Its internal current limit (~4A at 25°C, decreasing with temperature) and thermal shutdown (triggering at ~155°C) operate independently to protect against overload and overheating.

It supports non-inverting, inverting, and differential configurations with gain-bandwidth product of 1.4MHz (RL = 15Ω) and open-loop gain ≥90dB. Input common-mode range extends to within 4–6V of either rail, and output swing is specified as (V+) –4.4V / (V–) +3.8V at 2A load.

Key Specifications

ParameterValue and Actual Design Meaning
Output Current≥2A continuous - enables direct drive of high-power solenoids, voice coils, and DC motors without external transistors.
Supply Voltage Range±10V to ±35V - supports wide-range programmable supplies and industrial actuator interfaces.
Slew Rate5–8V/µs - determines maximum undistorted sinusoidal frequency at full output swing (e.g., ~125kHz at ±30V).
Input Bias Current≤100pA max - preserves accuracy in high-impedance sensor signal conditioning and precision reference circuits.
Thermal Shutdown Threshold~155°C junction - provides fail-safe protection when heatsink or airflow is insufficient under sustained load.
Common-Mode Rejection90–106dB - ensures stable operation in noisy industrial environments with ground potential shifts.
Gain-Bandwidth Product1.4MHz (RL = 15Ω) - defines closed-loop bandwidth trade-off between gain and stability with reactive loads.

Pinout & Package

The OPA544TG3 is supplied in a 5-lead TO-220 package (KC outline) with copper tab electrically connected to the V– pin for direct heatsink mounting and low thermal resistance (θJC = 2.7°C/W).

Pin/TerminalCircuit RoleDesign Meaning
1V–Negative supply terminal; tab is internally bonded to this pin - must be thermally and electrically connected to system ground or negative rail.
2VIN–Inverting input - accepts feedback network connection for closed-loop gain control and stability compensation.
3VIN+Non-inverting input - high-impedance FET node for reference or signal injection; common-mode range extends to within 4–6V of rails.
4VOOutput - drives resistive, inductive, or capacitive loads up to 2A; requires external clamp diodes for EMF-generating loads like motors.
5V+Positive supply terminal - supports asymmetric supplies (e.g., V+ = +30V, V– = –6V) to optimize output swing near ground.

Key Features

FeatureDesign Value
FET input stageIB ≤ 100pA enables high-Z sensor interfacing and low-offset integrator designs without leakage-induced drift.
Internal current limiting~4A short-circuit current with temperature-dependent reduction - avoids external current-sense circuitry while preventing catastrophic failure.
Thermal shutdownSelf-resetting protection at ~155°C junction - maintains device integrity during transient overloads or inadequate heatsinking.
Wide supply range±10V to ±35V operation allows use in both low-voltage control systems and high-voltage industrial power stages.
SOA-optimized output stageSafe Operating Area curve defined for DC and pulsed loads - enables reliable design of motor drivers and valve amplifiers without derating guesswork.

Applications

Motor DriverProgrammable Power Supply

Use Scenario: Driving brushed DC motors in industrial automation with variable speed and torque control via analog voltage command.

IC Role / Device Role / Timing Role: High-current output amplifier delivering 2A into motor windings while maintaining linear response and fast settling (25µs to 0.1%).

Use Value: Eliminates need for discrete power transistor stages, reducing board space and thermal management complexity while preserving analog control fidelity.

Use Scenario: Precision benchtop or embedded power supply with digitally controlled output voltage (e.g., DAC-driven) and current limiting.

IC Role / Device Role / Timing Role: Final regulation stage amplifying error amplifier output to deliver stable ±30V at 2A with <0.01% THD+N at 1kHz.

Use Value: Enables single-chip programmable supply architecture with integrated protection, avoiding multi-stage discrete solutions and improving long-term calibration stability.

Servo AmplifierMagnetic Deflection Coil Driver

Use Scenario: Closed-loop position control of high-inertia mechanical loads using analog feedback from encoders or resolvers.

IC Role / Device Role / Timing Role: Torque/current amplifier converting velocity or position error signals into high-bandwidth, high-slew drive for servo motor windings.

Use Value: Delivers 8V/µs slew rate and 1.4MHz GBW to support >10kHz servo loop bandwidths while sustaining 2A peak current without clipping.

Use Scenario: Driving scanning coils in CRT displays, electron beam systems, or MRI gradient coils requiring precise current waveforms.

IC Role / Device Role / Timing Role: High-speed current source delivering fast-rising, low-distortion current pulses into highly inductive deflection coils.

Use Value: Maintains linearity and phase fidelity across wide frequency range (up to 200kHz before slew limiting) due to low input bias current and high open-loop gain (≥90dB).

Equivalent & Alternatives

The following parts are listed as comparable options for similar high-voltage, high-current op amp applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
OPA547THigher quiescent current (±20mA vs ±15mA), improved PSRR (110dB vs 100dB), same SOA and pinout.Better noise immunity in high-EMI environments; slightly higher thermal dissipation at idle.Select OPA547T when supply rejection and low-frequency noise are critical; otherwise OPA544TG3 offers lower idle power.
LM675TLower output current (3A peak but only 1.5A continuous), no thermal shutdown, wider offset voltage range (±10mV vs ±5mV).Requires external thermal protection and current limiting; less suitable for unattended industrial operation.Choose LM675T only for cost-sensitive, low-duty-cycle applications where internal protection is implemented externally.

Compared with OPA547T and LM675T, the OPA544TG3 provides the optimal balance of guaranteed 2A continuous output, integrated thermal shutdown, and FET-input precision - making it preferred for servo, actuator, and programmable supply designs requiring reliability without external protection circuitry.

Availability

OPA544TG3 is available at Aetrix Electronics and suitable for motor driver, programmable power supply, and servo amplifier applications requiring stable component supply, long-term industrial lifecycle support, and traceable sourcing from authorized channels.

Supply support for OPA544TG3 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments (TI) is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with deep heritage in precision amplifiers dating to Burr-Brown acquisition in 2000.

The OPA544TG3 belongs to TI's high-power operational amplifier product line, engineered specifically for industrial motion control, programmable power, and high-fidelity analog output stages where output current, thermal resilience, and protection integration are primary design requirements.

FAQ

What is the maximum continuous output current specification for the OPA544TG3?

The OPA544TG3 is specified for ≥2A continuous output current into resistive loads at TCASE = +25°C with adequate heatsinking. Its safe operating area (SOA) curve confirms this rating across voltage drops up to |VS – VO| = 5V. At higher voltage differentials or elevated case temperatures, output current must be reduced per the SOA graph to avoid thermal shutdown activation. The internal current limit triggers at ~4A but is not intended for continuous operation.

Does the OPA544TG3 require external compensation for stability with capacitive loads?

Yes, the OPA544TG3 requires external output-stage compensation for reactive loads. The datasheet recommends a 1Ω resistor in series with a 0.01µF capacitor from VO to ground to ensure stability with high-capacitance or inductive loads such as motor windings or deflection coils. Without this network, complex load impedances may cause oscillation or ringing due to phase shift in the output stage.

Can the OPA544TG3 operate with asymmetric power supplies?

Yes, the OPA544TG3 supports unbalanced supplies - for example, V+ = +30V and V– = –6V - enabling rail-to-rail output swing down to 0V while keeping inputs within their linear common-mode range. Total supply voltage must remain ≤70V (V+ to V–), and the V– pin remains the reference for the heatsink tab. This configuration is commonly used in single-supply programmable power supplies.

What thermal management is required for OPA544TG3 at full 2A load?

At 2A output with ±35V supplies and worst-case 60V differential, power dissipation can exceed 120W. The OPA544TG3 requires a low-thermal-resistance heatsink (θSA ≤ 1.5°C/W typical) mounted to the V– tab, plus forced airflow or conduction cooling. Without heatsinking, θJA = 65°C/W limits usable power to <1W. Thermal shutdown activates at ~155°C junction temperature, so design margin must keep TJ ≤ 150°C under all operating conditions.

Is the OPA544TG3 pin-compatible with other devices in the OPA54x family?

Yes, the OPA544TG3 shares identical 5-lead TO-220 (KC) pinout and electrical interface with OPA547T and OPA548T. All three devices have matching V+, VIN+, VIN–, VO, and V– pin assignments and compatible SOA curves. However, OPA547T offers improved PSRR and higher quiescent current, while OPA548T adds enable/disable functionality - neither affects basic drop-in replacement in existing layouts.

OPA544TG3 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
TO-220-5
Packaging:
Tube
Product Status:
Obsolete
Amplifier Type:
Power
Number of Circuits:
1
Output Type:
-
Slew Rate:
8V/µs
Gain Bandwidth Product:
1.4 MHz
-3db Bandwidth:
-
Current - Input Bias:
15 pA
Voltage - Input Offset:
1 mV
Current - Supply:
12mA
Current - Output / Channel:
2 A
Voltage - Supply Span (Min):
20 V
Voltage - Supply Span (Max):
70 V
Operating Temperature:
-40°C ~ 85°C
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220-5

OPA544TG3 FAQ

1.How can I place an order for OPA544TG3 through Aetrix?

Please submit a Request for Quotation (RFQ) for OPA544TG3 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for OPA544TG3 reliable?

The price and inventory of OPA544TG3 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for OPA544TG3 is usually 5 days.

3.What payment methods are accepted for OPA544TG3?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for OPA544TG3 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for OPA544TG3?

OPA544TG3 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your OPA544TG3 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for OPA544TG3?

For technical support, including OPA544TG3 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your OPA544TG3 requirements.

6.How does Aetrix verify that OPA544TG3 is sourced from the original manufacturer or authorized distributors?

All OPA544TG3 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that OPA544TG3 meets industry standards.

7.What is the process for return or replacement of OPA544TG3?

All OPA544TG3 units undergo pre-shipment inspection (PSI). If there is an issue with OPA544TG3, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The OPA544TG3 part is unused and in its original packaging.

Return procedure for OPA544TG3:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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