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Diodes Incorporated PAM2861CBR

Part No.:
PAM2861CBR
Manufacturer:
Diodes Incorporated
Category:
LED Drivers
Package:
SOT-89-5/6
Datasheet:
AetrixPAM2861CBR.pdf
Description:
IC LED DRVR RGLTR PWM 1A SOT89-5
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,557

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Product details

Overview

PAM2861CBR from Diodes Incorporated is a continuous-mode inductive step-down LED driver IC with integrated 40V NDMOS switch, designed to drive single or multiple series-connected LEDs from 6V–40V input. It delivers up to 1A output current (±5% accuracy), supports DC/PWM dimming via VSET pin, and includes open/short LED protection. Used in industrial lighting and illuminated signage where high efficiency (up to 97%) and wide input range are critical.

For engineers reviewing the PAM2861CBR datasheet, PAM2861CBR pinout, PAM2861CBR application, or PAM2861CBR equivalent, key selection criteria include its internal switch rating (40V, 0.3Ω RDS(on)), adjustable current sensing (0.1V threshold), soft-start control via external capacitor on VSET, and dual-package availability (SOT89-5 for higher thermal performance).

Technical Context

The PAM2861CBR implements a constant-current buck regulator architecture with high-side current sensing using an external resistor between VIN and ISENSE. Its internal comparator monitors voltage drop across RS to regulate average LED current with 100mV nominal sense threshold and ±13% hysteresis.

Control is implemented through the multifunction VSET pin: logic-level shutdown (<0.2V), linear dimming (0.3–2.5V), or PWM dimming (<500Hz); soft-start time scales linearly with external capacitance (1.5ms/nF). Switching frequency operates from 233kHz (typ.) up to 1MHz, with duty cycle constrained between 25% and 75% for stability.

Key Specifications

Parameter Value and Actual Design Meaning
Input Voltage Range 6V to 40V - supports 12V/24V/36V industrial rails and halogen replacement systems.
Output Current Accuracy ±5% typical - ensures consistent LED brightness across units without calibration.
Current Sense Threshold 100mV (95–105mV) - sets nominal IOUT = 0.1/RS; enables precise current programming with low-power sense resistors.
Switch RDS(on) 0.3Ω (typ.) - limits conduction loss at 1A, enabling >97% peak efficiency in optimized designs.
Shutdown Current 20–40µA - minimizes system standby power when VSET ≤ 0.2V.
Thermal Resistance θJA 160°C/W (SOT89-5) - allows 1A operation up to +85°C ambient without forced cooling.
Operating Frequency 233kHz (typ.), up to 1MHz - balances EMI, inductor size, and efficiency for compact LED drivers.

Pinout & Package

SOT89-5 package: thermally enhanced 5-pin surface-mount outline with exposed pad for improved heat dissipation; JEDEC-compliant footprint (D=4.50mm, E=2.50mm, H=4.10mm); MSL3 moisture sensitivity level.

Pin/Terminal Circuit Role Design Meaning
1 LX Drain of internal NDMOS switch Connects to inductor and flyback diode anode; handles peak currents up to 1.5A; requires low-inductance layout.
2 GND Power and signal ground reference Return path for switch current, sense resistor, and internal circuitry; must be low-impedance plane.
3 VSET Multi-function control input Accepts 0.3–2.5V DC for analog dimming, PWM for digital dimming, or ≤0.2V for shutdown; soft-start capacitor connects here.
4 ISENSE High-side current sense input Monitors voltage drop across external RS (VIN–ISENSE); 100mV threshold defines IOUT = 0.1/RS.
5 VIN Main power input 6–40V supply input; requires ≥10µF X7R ceramic decoupling capacitor placed adjacent to pin.

Key Features

Feature Design Value
Integrated 40V NDMOS switch Eliminates external MOSFET, reduces BOM count, and ensures matched gate drive timing for stable buck operation.
Single-pin VSET dimming & shutdown Reduces system wiring complexity; enables compatibility with microcontroller GPIO or dedicated PWM controllers without additional logic.
Inherent open-circuit LED protection Prevents device latch-up or overvoltage failure if LED string opens during operation-no external fault detection circuit needed.
Adjustable soft-start Capacitor on VSET extends startup time linearly (1.5ms/nF), preventing inrush current stress on input capacitors and LEDs.
Short-LED protection Disables switching and enters low-current standby if ISENSE detects abnormally high current, protecting driver and PCB traces.

Applications

Industrial Lighting Systems Illuminated Signage

Use Scenario: Constant-current LED arrays in factory floor fixtures operating from 24V DC distribution rails.

IC Role / Device Role / Timing Role: Primary LED current regulator and thermal-protection controller in non-isolated buck topology.

Use Value: Delivers stable 1A output across 24V ±15% line variation while maintaining <5% current drift over –40°C to +85°C ambient.

Use Scenario: Backlit channel letters and edge-lit acrylic signs powered by 36V telecom-style supplies.

IC Role / Device Role / Timing Role: High-efficiency LED driver with PWM dimming interface for brightness control synchronized to building management systems.

Use Value: Enables flicker-free dimming down to 1% via 200Hz PWM on VSET, with no external current-setting DAC required.

Low-Voltage Halogen Replacement Transportation Interior Lighting

Use Scenario: Retrofit LED modules replacing 12V MR16 halogen lamps in commercial retail displays.

IC Role / Device Role / Timing Role: Input-voltage-tolerant buck converter that maintains regulated current despite battery-sourced ripple and cold-crank dips.

Use Value: Operates continuously from 6V (engine cranking) to 16V (charging), eliminating dropout during vehicle start-stop cycles.

Use Scenario: Overhead cabin lights in buses and rail cars using 24V nominal battery systems.

IC Role / Device Role / Timing Role: LED driver with built-in open/short LED fault detection for fail-safe operation in safety-critical environments.

Use Value: Automatically disables output and draws <40µA during LED string failure, preventing thermal runaway and enabling diagnostic flagging.

Equivalent & Alternatives

The following parts are listed as comparable options for similar LED driver applications.

Alternative Part Technical Difference Application Difference Selection Advice
AL8862SP-13 Higher max input (60V), but external MOSFET required; no integrated switch; 1.2A max output. Requires additional gate driver and layout area; better suited for >40V solar or PoE-powered LED systems. Select when input exceeds 40V or when discrete FET optimization is needed for thermal partitioning.
MPQ4425AGU-AEC1-P AEC-Q100 qualified; 36V max input; integrated 0.15Ω switch; 1.2A output; requires external current sense amplifier. Designed for automotive interior lighting; includes spread-spectrum clocking and enhanced EMI filtering. Select for automotive-grade programs requiring PPAP documentation and IATF 16949 traceability.

Compared with AL8862SP-13 and MPQ4425AGU-AEC1-P, the PAM2861CBR offers optimal integration (single-chip solution), widest input range among SOT89-5 LED drivers, and lowest BOM cost for industrial 6–40V applications-without sacrificing protection or dimming flexibility.

Availability

PAM2861CBR is available at Aetrix Electronics and suitable for industrial lighting systems, illuminated signage, low-voltage halogen replacement, and transportation interior lighting requiring stable component supply, long-term lifecycle support, and RoHS-compliant packaging.

Supply support for PAM2861CBR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, specializing in power management, signal integrity, and connectivity solutions for industrial, computing, and consumer markets.

The PAM2861 belongs to Diodes' LED Driver product line, engineered for high-efficiency, thermally robust constant-current regulation in non-isolated buck topologies-targeting cost-sensitive, space-constrained lighting applications.

FAQ

What is the maximum allowable sense resistor value for 1A output?

The PAM2861CBR sets nominal output current as IOUT = 0.1 / RS. For 1A, RS must be 0.1Ω. The datasheet specifies this as the minimum allowed value under floating-VSET conditions to keep peak switch current below 1.5A. Larger values reduce output current proportionally (e.g., 0.3Ω yields ~333mA), but do not extend beyond the 12–100% dimming range unless VSET is actively driven.

Can the PAM2861CBR drive more than one LED string in parallel?

No-PAM2861CBR is designed for single-string constant-current operation. Driving multiple parallel strings without individual current regulation causes mismatch due to VF variations, leading to uneven brightness and potential thermal runaway. For multi-string applications, use separate PAM2861CBR channels or a matrix driver IC with per-string sensing.

What is the recommended input capacitor type and placement for PAM2861CBR?

A minimum 10µF X7R ceramic capacitor is required, placed directly between VIN and GND with shortest possible trace length. X7R dielectric ensures stable capacitance across temperature and voltage. Avoid Y5V types due to severe capacitance loss at bias. For high-ripple or low-input-voltage operation, increase to 22µF or add bulk electrolytic in parallel.

Does the SOT89-5 package (CBR suffix) support thermal pad soldering to PCB copper?

Yes-the SOT89-5 package includes an exposed thermal pad (pin 2 is GND-connected) that must be soldered to a minimum 100mm² copper pour with ≥4 thermal vias (0.3mm diameter) to inner ground planes. This achieves the rated θJA = 160°C/W and enables full 1A operation at +85°C ambient without derating.

PAM2861CBR Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
SOT-89-5/6
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
DC DC Regulator
Topology:
Step-Down (Buck)
Internal Switch(s):
Yes
Number of Outputs:
1
Voltage - Supply (Min):
6V
Voltage - Supply (Max):
40V
Voltage - Output:
-
Current - Output / Channel:
1A
Frequency:
233kHz ~ 1MHz
Dimming:
Analog, PWM
Applications:
Backlight, Lighting, Signage
Operating Temperature:
-40°C ~ 85°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
SOT-89-5

PAM2861CBR FAQ

1.How can I place an order for PAM2861CBR through Aetrix?

Please submit a Request for Quotation (RFQ) for PAM2861CBR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for PAM2861CBR reliable?

The price and inventory of PAM2861CBR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for PAM2861CBR is usually 5 days.

3.What payment methods are accepted for PAM2861CBR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for PAM2861CBR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for PAM2861CBR?

PAM2861CBR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your PAM2861CBR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for PAM2861CBR?

For technical support, including PAM2861CBR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your PAM2861CBR requirements.

6.How does Aetrix verify that PAM2861CBR is sourced from the original manufacturer or authorized distributors?

All PAM2861CBR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that PAM2861CBR meets industry standards.

7.What is the process for return or replacement of PAM2861CBR?

All PAM2861CBR units undergo pre-shipment inspection (PSI). If there is an issue with PAM2861CBR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The PAM2861CBR part is unused and in its original packaging.

Return procedure for PAM2861CBR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

PAM2861CBR Tags

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