Diodes Incorporated PI5USB2546AQZHEX
- Part No.:
- PI5USB2546AQZHEX
- Manufacturer:
- Diodes Incorporated
- Package:
- 16-WFQFN Exposed Pad
- Datasheet:
-
PI5USB2546AQZHEX.pdf
- Description:
- USB SLEEP CHARGE,W-QFN3030-16,T&
- Quantity:
- Payment:

- Shipping:

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Product details
Overview
PI5USB2546AQZHEX from Diodes Incorporated is an AEC-Q100 qualified USB charging port controller and high-side power switch with integrated USB 2.0 high-speed data-line (D+/D−) switching. It delivers dual-channel current limiting (up to 2.5 A), supports BC1.2 CDP/DCP, YD/T 1591 Shorted Mode, and four non-BC1.2 modes (Divider-1A/2A/2.4A, DCP-1.2V), and features 73 mΩ typical RDS(on), load detection for S4/S5 charging, and mouse/keyboard wake-up in automotive and computing USB ports.
For engineers reviewing the PI5USB2546AQZHEX datasheet, PI5USB2546AQZHEX pinout, PI5USB2546AQZHEX application, or PI5USB2546AQZHEX equivalent, this device serves as a system-level USB power management solution requiring precise current-limit configuration, BC-compliant signature generation, load-detect–triggered power control, and robust short-circuit protection in host/hub and wall adapter designs.
Technical Context
The PI5USB2546AQZHEX integrates a 73 mΩ high-side MOSFET power switch, a bidirectional USB 2.0 analog switch (2 Ω typical on-resistance, 2 GHz bandwidth), and a programmable charging controller that autonomously selects among six charging modes via CTL1–CTL3 and ILIM_SEL logic inputs. Its dual current-limit architecture enables independent threshold setting for load detection (550–765 mA) and overcurrent protection (205 mA to 3.17 A).
It implements two distinct power management functions: Power Wake (for S4/S5 charging control via /STATUS) and Port Power Management (PPM) in multi-port systems. The device asserts /FAULT on overtemperature (>170°C) or current-limit violation, and /STATUS on load detection-both open-drain outputs with 100 mV max VOL at 1 mA sink.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| Input Voltage Range | 4.5 V to 5.5 V - ensures compatibility with regulated 5 V USB power rails under worst-case tolerance and drop conditions. |
| RDS(on) | 73 mΩ (typ.) - minimizes conduction loss and thermal rise at 2 A output, enabling compact thermal design in TQFN-16L package. |
| Max Output Current | 2.5 A continuous - supports high-power charging for tablets and notebooks without external current-sense amplifiers. |
| Load Detection Threshold | 550–765 mA rising - triggers /STATUS for S4/S5 port power control and enables automatic wake from deep sleep states. |
| USB Data Switch Bandwidth | 2.0 GHz - preserves USB 2.0 HS signal integrity (480 Mbps) with <0.25 ns propagation delay and <0.2 ns skew. |
| Quiescent Current | 270 µA (enabled), 2 µA (disabled) - reduces standby power in always-on USB ports and battery-backed systems. |
| Operating Temperature | −40°C to +125°C - meets automotive junction temperature requirements per AEC-Q100 Grade 2 qualification. |
Pinout & Package
Package: TQFN-16L (3.0 mm × 3.0 mm, 0.5 mm pitch), thermally enhanced with exposed pad internally connected to GND.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| 1 IN | Power input | 5 V supply input; requires local 0.1 µF ceramic decoupling to minimize voltage ripple and transient response degradation. |
| 2 DM_OUT / 3 DP_OUT | USB upstream data I/O | Connects to host controller D−/D+; bidirectional analog switch path with 2 Ω on-resistance and 4.5 pF off-capacitance. |
| 4 ILIM_SEL | Mode select input | Logic-controlled selection between low/high current-limit thresholds and associated load-detect settings. |
| 5 EN | Global enable input | Active-high logic input; drives internal power and signal switches ON/OFF; supports direct tie-to-IN or GND. |
| 6–8 CTL1–CTL3 | Charging mode control | Three logic inputs configure BC1.2/non-BC1.2 mode (CDP, DCP, Divider-1A/2A/2.4A, DCP-1.2V) per truth table. |
| 9 STATUS | Open-drain load detect flag | Asserted low when load current exceeds threshold; used for S4/S5 power sequencing and PPM coordination. |
| 10–11 DP_IN / DM_IN | USB downstream data I/O | Connects to USB connector D+/D−; supports BC1.2 handshake signaling and high-speed data pass-through. |
| 12 OUT | Switched power output | Delivers controlled 5 V power to downstream port; includes internal discharge path (500 Ω typ.) for safe hot-plug removal. |
| 13 FAULT | Open-drain fault flag | Asserted low on overtemperature (>170°C) or current-limit violation; deglitched with 5–12 ms hysteresis. |
| 14 GND | Ground reference | Primary signal and power return; must be connected to PCB ground plane with low-inductance path. |
| 15 ILIM_LO / 16 ILIM_HI | Current-threshold programming | Resistor-connected pins setting low (205–240 mA) or high (2.34–3.17 A) current limits and load-detect thresholds. |
| Exposed PAD | Thermal ground | Internally tied to GND; soldered to PCB thermal pad for efficient heat dissipation in high-current operation. |
Key Features
| Feature | Design Value |
|---|---|
| AEC-Q100 Grade 2 qualification | Validated for automotive applications including infotainment head units and USB-C docking stations operating at −40°C to +125°C junction temperature. |
| Dual programmable current limits | Independent resistor-programmable thresholds: one for load detection (550–765 mA), another for overcurrent protection (205 mA to 3.17 A). |
| Multi-standard charging support | Hardware-automated detection and signature generation for BC1.2 CDP/DCP, YD/T 1591 Shorted Mode, and four proprietary modes (Divider-1A/2A/2.4A, DCP-1.2V). |
| Sleep-mode charging & wake-up | Enables S4/S5 charging via /STATUS-triggered power supply control and supports mouse/keyboard wake from S3 using USB data lines. |
| Integrated USB 2.0 high-speed switch | 2 Ω typical on-resistance, 2 GHz bandwidth, and <0.2 ns skew ensure full-speed and high-speed USB 2.0 compliance without external signal conditioning. |
Applications
| Automotive Infotainment USB Hub | Notebook USB-C Docking Station |
|---|---|
|
Use Scenario: In-vehicle USB hub supplying power and data to smartphones, GPS, and media players while maintaining USB 2.0 HS connectivity. IC Role / Device Role / Timing Role: USB charging controller and power switch managing port enumeration, current allocation, and BC1.2 signature handshaking across multiple downstream ports. Use Value: Enables simultaneous charging of up to two devices at 2.4 A each while preserving full-speed data transfer and supporting wake-from-sleep via keyboard/mouse events. |
Use Scenario: External dock providing USB-A and USB-C ports with independent power delivery and legacy USB 2.0 data routing for laptops. IC Role / Device Role / Timing Role: High-side power switch and charging mode arbitrator that configures D+/D− signatures per attached device type and enforces per-port current limits. Use Value: Eliminates need for discrete BC1.2 controllers and USB switches, reducing BOM count by 3 components while maintaining AEC-Q100 reliability for industrial-grade docks. |
| Universal Wall Charging Adapter | Desktop PC Front-Panel USB Port |
|
Use Scenario: Compact AC/DC adapter delivering up to 2.4 A to smartphones and tablets using single micro-USB or USB-A output. IC Role / Device Role / Timing Role: Charging port identification engine and current-limited power switch generating DCP-1.2V, Divider-2.4A, and Shorted Mode signatures automatically. Use Value: Achieves >95% compatibility with Android, iOS, and legacy Chinese-brand devices without firmware or MCU intervention. |
Use Scenario: Front-panel USB 2.0 ports on desktop motherboards requiring hot-plug detection, overcurrent protection, and S3/S4 wake capability. IC Role / Device Role / Timing Role: System-level USB power manager coordinating port enable/disable, load detection, and /FAULT-driven BIOS alert signaling. Use Value: Reduces motherboard power rail stress during short circuits and enables reliable wake-from-sleep via USB peripherals without host CPU involvement. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar USB charging port controller and power switch applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| TPS65987D | USB-C PD controller with integrated DC/DC; no native BC1.2 support; requires external USB switch and current sense. | Targets USB-C PD 3.0 systems only; lacks YD/T 1591 and Divider-mode compatibility. | Select when USB-C PD negotiation and programmable voltage/current profiles are required over legacy BC1.2 compatibility. |
| IP5306 | Single-channel, non-AEC-Q100, no USB data switching; supports only DCP/CDP modes; max 2.1 A output. | Consumer-grade power bank IC; no /STATUS-based S4/S5 control or wake-up functionality. | Select for cost-sensitive, non-automotive portable power banks where USB data pass-through is unnecessary. |
Compared with TPS65987D and IP5306, the PI5USB2546AQZHEX uniquely combines AEC-Q100 qualification, hardware-based multi-standard charging mode selection, integrated USB 2.0 HS switching, and dual-purpose /STATUS for both load detection and deep-sleep power management-making it optimal for automotive and industrial USB host/hub designs requiring zero-firmware, high-reliability power arbitration.
Availability
PI5USB2546AQZHEX is available at Aetrix Electronics and suitable for automotive infotainment hubs, notebook docking stations, and universal wall charging adapters requiring stable component supply, long-term lifecycle assurance, and AEC-Q100 compliance.
Supply support for PI5USB2546AQZHEX includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Diodes Incorporated is a global manufacturer of discrete semiconductors and integrated circuits, specializing in high-performance, high-reliability solutions for automotive, industrial, and computing markets.
The PI5USB2546AQZHEX belongs to Diodes' USB Power Delivery and Charging Controller product line, designed specifically for robust, standards-compliant USB port power management in environments demanding AEC-Q100 qualification and minimal firmware dependency.
FAQ
What charging standards does the PI5USB2546AQZHEX support without external firmware?
The PI5USB2546AQZHEX supports USB Battery Charging Specification 1.2 (CDP/DCP), Chinese Telecommunications Standard YD/T 1591-2009 (Shorted Mode), and four non-BC1.2 modes-Divider-1A, Divider-2A, Divider-2.4A, and DCP-1.2V-all implemented in hardware via CTL1–CTL3 and ILIM_SEL logic inputs. No microcontroller or firmware is required for mode selection or signature generation.
How does the /STATUS pin function in S4/S5 power management?
The /STATUS pin is an active-low open-drain output asserted when load current exceeds the programmable threshold (550–765 mA). In S4/S5 states, it directly controls external power supplies or PMIC enable lines to activate port power only when a valid charging load is detected-enabling energy-efficient deep-sleep charging without host CPU involvement.
Can the PI5USB2546AQZHEX replace discrete USB switches and current-limit ICs in a single-chip solution?
Yes-the PI5USB2546AQZHEX integrates a 2 Ω USB 2.0 high-speed analog switch, a 73 mΩ high-side power switch, a multi-mode charging controller, and dual-threshold current-limit circuitry. It eliminates the need for separate USB signal switches, current-sense amplifiers, and BC1.2 signature generators in host/hub and adapter designs.
What is the thermal performance limit under continuous 2.5 A load in the TQFN-16L package?
At 2.5 A output and 25°C ambient, the PI5USB2546AQZHEX exhibits ~1.2 W conduction loss (I²R = 2.5² × 0.073 Ω), resulting in ~45°C junction rise above ambient with standard 2-layer PCB copper pour. Thermal shutdown activates at 170°C junction temperature, with 20°C hysteresis, ensuring safe operation under sustained overload or poor heatsinking.
PI5USB2546AQZHEX Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Diodes Incorporated
- Package/Case:
- 16-WFQFN Exposed Pad
- Series:
- -
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Active
- Switch Type:
- USB Switch
- Number of Outputs:
- 1
- Ratio - Input:Output:
- 1:1
- Output Configuration:
- High Side
- Output Type:
- N-Channel
- Interface:
- On/Off
- Voltage - Load:
- 4.5V ~ 5.5V
- Voltage - Supply (Vcc/Vdd):
- Not Required
- Current - Output (Max):
- 25A
- Rds On (Typ):
- 73mOhm
- Input Type:
- Non-Inverting
- Features:
- Status Flag
- Fault Protection:
- Current Limiting (Adjustable), Over Temperature, UVLO
- Operating Temperature:
- -40°C ~ 85°C (TA)
- Grade:
- Automotive
- Qualification:
- AEC-Q100
- Mounting Type:
- Surface Mount
- Supplier Device Package:
- 16-TQFN (3x3)
PI5USB2546AQZHEX FAQ
1.How can I place an order for PI5USB2546AQZHEX through Aetrix?
Please submit a Request for Quotation (RFQ) for PI5USB2546AQZHEX on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for PI5USB2546AQZHEX reliable?
The price and inventory of PI5USB2546AQZHEX are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for PI5USB2546AQZHEX is usually 5 days.
3.What payment methods are accepted for PI5USB2546AQZHEX?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for PI5USB2546AQZHEX transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for PI5USB2546AQZHEX?
PI5USB2546AQZHEX orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your PI5USB2546AQZHEX order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for PI5USB2546AQZHEX?
For technical support, including PI5USB2546AQZHEX datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your PI5USB2546AQZHEX requirements.
6.How does Aetrix verify that PI5USB2546AQZHEX is sourced from the original manufacturer or authorized distributors?
All PI5USB2546AQZHEX products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that PI5USB2546AQZHEX meets industry standards.
7.What is the process for return or replacement of PI5USB2546AQZHEX?
All PI5USB2546AQZHEX units undergo pre-shipment inspection (PSI). If there is an issue with PI5USB2546AQZHEX, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The PI5USB2546AQZHEX part is unused and in its original packaging.
Return procedure for PI5USB2546AQZHEX:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
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