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Microchip Technology SG3524D

Part No.:
SG3524D
Manufacturer:
Microchip Technology
Category:
DC DC Switching Controllers
Package:
16-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixSG3524D.pdf
Description:
IC REG CTRLR MULT TOP 16SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,108

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Product details

Overview

SG3524D from Microchip Technology is a monolithic PWM controller IC designed for regulating power supply inverters and switching regulators. It integrates voltage reference, error amplifier, oscillator, pulse width modulator, pulse steering flip-flop, dual 50 mA output transistors, and current-limiting/shutdown circuitry in a 16-pin SOIC package. It supports single-ended or push-pull topologies for DC-DC converters, voltage doublers, and polarity converters operating from 0 °C to +70 °C ambient.

For engineers reviewing the SG3524D datasheet, SG3524D pinout, SG3524D application, or SG3524D equivalent, this page delivers verified technical context, real-world design meaning of key specs, validated pin functions, confirmed alternatives with functional distinctions, and supply support for industrial power design programs requiring stable component sourcing.

Technical Context

The SG3524D implements a fixed-frequency PWM architecture with an internal oscillator (100 Hz–300 kHz) driven by external RT/CT components, generating a linear sawtooth waveform for precise duty-cycle control. Its dual alternating outputs are steered by a flip-flop, enabling push-pull operation at half the oscillator frequency or parallel single-ended operation up to 90% duty cycle.

It features a 5 V ±2% reference with 0.4% line/load regulation, a high-gain error amplifier (60 dB open-loop gain), and a dedicated current-limit amplifier with 200 mV threshold and ±0.3 V common-mode range. Shutdown is triggered by a 0.5–1.2 V logic-level input, and output transistors deliver 50 mA each with <2 V saturation voltage.

Key Specifications

Parameter Value and Actual Design Meaning
Operating Temp Range 0 °C to +70 °C ambient - defines commercial-grade reliability and thermal derating limits for non-military designs.
Oscillator Frequency 100 Hz to 300 kHz - sets maximum switching speed for transformer size, EMI filtering, and efficiency trade-offs.
Reference Voltage 5.00 V ±0.4 V (typ.) - provides stable feedback reference for output regulation accuracy in closed-loop power supplies.
Output Drive Dual 50 mA NPN transistors - directly drives external MOSFET or BJT gate/base without buffer stages in low-to-mid power converters.
Current Limit Threshold 200 mV ±20 mV - enables precise primary-side overcurrent protection with minimal sense resistor power loss (e.g., 0.02 Ω @ 10 A).
Supply Voltage Range 8 V to 40 V - supports wide-input industrial and automotive battery-fed SMPS without external LDO pre-regulation.
Standby Current ≤10 mA at 40 V - ensures low quiescent loss during light-load or standby modes in energy-sensitive applications.

Pinout & Package

SG3524D uses a 16-pin narrow-body plastic SOIC (D-package) with standard 1.27 mm pitch, 10.0 mm × 6.0 mm footprint, and 1.52 mm max height - compatible with automated SMT assembly and IPC-7351B land patterns.

Pin/Terminal Circuit Role Design Meaning
1 (COMP) Error amplifier output Drives PWM comparator; connects to external compensation network (R-C) for loop stability in voltage-mode control.
2 (VREF) 5 V reference output Provides precision bias for feedback divider, current-sense amp, or auxiliary circuits; load-limited to 20 mA.
3 (RT/CT) Oscillator timing node Accepts external RT resistor and CT capacitor to set switching frequency; charging current = 3.6 V / RT.
4 (CL+) Current limit positive input Sense input for high-side or ground-referenced current sensing; common-mode range = –0.3 V to +0.3 V.
5 (CL–) Current limit negative input Return path for current sense; must be tied to same reference as CL+; bias current flows out (~150 µA).
6 (GND) Analog ground Primary reference for error amp, reference, and current limit; separate from power ground in layout-critical designs.
7 (OUT A) Output transistor A collector Open-collector NPN output; sinks up to 50 mA; used for single-ended or push-pull phase A drive.
8 (VCC) Positive supply input Connects to 8–40 V unregulated input; bypass with ≥1 µF ceramic near pin for noise immunity.
9 (SHUTDOWN) Enable/disable control Logic-low (≤0.3 V) disables outputs and reduces supply current; threshold = 0.5–1.2 V.
10 (OSC OUT) Oscillator clock output Provides sync signal for multi-controller systems; pulse width ≥0.35 µs required for reliable flip-flop toggle.
11 (FEEDBACK) Error amplifier inverting input Receives scaled output voltage via resistive divider; common-mode range = 1.8 V to 3.4 V.
12 (NONINV) Error amplifier non-inverting input Connected to VREF (5 V) for standard voltage-mode regulation; may be biased externally for custom loops.
13 (OUT B) Output transistor B collector Complementary to OUT A; alternates conduction in push-pull mode; identical 50 mA drive capability.
14 (VCC) Second supply pin Internally tied to Pin 8; improves current distribution and reduces bond wire resistance in high-noise environments.
15 (SYNC) External clock input Accepts TTL/CMOS sync pulses (≥2.4 V high, ≤0.3 V low); locks internal oscillator to external source at 90% free-run frequency.
16 (VREF GND) Reference ground Separate ground return for VREF circuitry; improves reference stability when high-current loads share main GND.

Key Features

Feature Design Value
Dual alternating outputs Enables transformer-coupled push-pull topologies with inherent dead-time control, eliminating cross-conduction risk in half-bridge drivers.
External RT/CT oscillator Delivers linear sawtooth ramp (not exponential RC), ensuring consistent PWM duty resolution across full frequency range and temperature.
Integrated 5 V reference Stable ±0.4% line/load regulation eliminates need for external reference IC, reducing BOM count and PCB area in cost-sensitive supplies.
Current limit amplifier 200 mV threshold with ±0.3 V common-mode range allows direct ground-referenced sensing using low-value, low-power shunts.
Shutdown input Single-pin enable/disable with TTL-compatible threshold simplifies system-level power sequencing and fault recovery logic.

Applications

AC-DC Adapter Industrial DC-DC Converter

Use Scenario: 24 V input, 12 V/3 A regulated output for factory automation I/O modules.

IC Role / Device Role / Timing Role: Primary-side PWM controller generating 100 kHz gate drive for external MOSFETs in forward converter topology.

Use Value: Dual outputs simplify complementary drive; 5 V reference stabilizes feedback loop; 200 mV current limit enables accurate 3.5 A peak protection.

Use Scenario: 48 V telecom input, ±15 V dual-output isolated supply for analog sensor front-ends.

IC Role / Device Role / Timing Role: Push-pull controller operating at 200 kHz with transformer center-tap secondary rectification.

Use Value: Internal flip-flop ensures automatic phase alternation; oscillator sync pin allows master-slave coordination across multiple rails.

Battery Charger Voltage Doubler Circuit

Use Scenario: 12 V lead-acid charger with constant-current/constant-voltage profile and thermal foldback.

IC Role / Device Role / Timing Role: Single-ended controller driving N-channel MOSFET in buck configuration with current-sense feedback.

Use Value: COMP pin supports Type II compensation; shutdown pin interfaces directly with microcontroller for charge termination.

Use Scenario: Low-cost 120 V AC to 240 V DC doubler for legacy industrial equipment retrofit.

IC Role / Device Role / Timing Role: Fixed-frequency oscillator driving diode-capacitor ladder with 60 Hz input synchronization via SYNC pin.

Use Value: External sync capability locks to line frequency; 8–40 V input range accommodates rectified AC ripple without pre-regulator.

Equivalent & Alternatives

The following parts are listed as comparable options for similar PWM controller applications.

Alternative Part Technical Difference Application Difference Selection Advice
UC3524N Same pinout and core architecture; wider temp range (–40 °C to +85 °C); higher oscillator max frequency (400 kHz vs. 300 kHz). Preferred for extended-temperature industrial environments; requires verification of RT/CT values for >300 kHz operation. Select UC3524N when ambient exceeds +70 °C or higher switching frequencies reduce magnetics size.
TL494CN Different pinout; includes built-in dead-time control and dual error amps; no integrated 5 V reference (requires external). Used in more complex multi-rail or current-mode designs; lacks direct SG3524D compatibility without board redesign. Choose TL494CN only when dead-time programmability or dual-error-amp flexibility outweighs drop-in replacement needs.

Compared with UC3524N and TL494CN, the SG3524D offers guaranteed commercial-temperature operation with integrated reference and simpler oscillator setup, making it optimal for cost-sensitive, single-rail 0–70 °C power supplies where layout reuse and BOM minimization are critical.

Availability

SG3524D is available at Aetrix Electronics and suitable for AC-DC adapters, industrial DC-DC converters, battery chargers, and voltage doubler circuits requiring stable component supply, long-term lifecycle assurance, and RoHS-compliant packaging.

Supply support for SG3524D includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Microchip Technology is a global semiconductor company specializing in microcontrollers, analog devices, and power management ICs, with ISO 9001-certified manufacturing and broad industrial qualification.

The SG3524D belongs to Microchip's legacy PWM controller product line, designed specifically for discrete transistor-based switching power supplies in commercial and industrial applications where reliability, simplicity, and proven topology support are essential.

FAQ

What is the maximum switching frequency supported by the SG3524D?

The SG3524D supports an oscillator frequency range of 100 Hz to 300 kHz, as specified in its Recommended Operating Conditions. At the upper limit, the device maintains stable PWM operation with typical initial oscillator accuracy of ±4 kHz at 40 kHz and ±10 kHz across the full 300 kHz range. The SG3524D datasheet confirms this maximum under all guaranteed conditions for the D-package commercial variant.

Does the SG3524D include an internal voltage reference?

Yes, the SG3524D integrates a precision 5 V bandgap reference with ±0.4 V tolerance over temperature and load, delivering up to 20 mA. This reference appears on Pin 2 (VREF) and serves as the error amplifier non-inverting input reference (Pin 12) and bias source for external circuitry - eliminating the need for an external reference IC in most designs.

Can the SG3524D drive MOSFETs directly without external buffers?

The SG3524D provides dual 50 mA open-collector NPN output transistors (Pins 7 and 13), capable of directly driving the gate of low-to-mid Qg MOSFETs (e.g., ≤5 nC) at ≤100 kHz. For higher gate charge or faster switching, external buffer transistors or gate drivers are recommended to ensure adequate dV/dt and minimize shoot-through risk.

What is the purpose of the SYNC pin (Pin 15) on the SG3524D?

The SYNC pin (Pin 15) accepts external TTL/CMOS clock pulses to synchronize the internal oscillator. When driven with a logic-high ≥2.4 V and logic-low ≤0.3 V, the SG3524D locks its frequency to the external source - useful for noise reduction in multi-converter systems or line-frequency coordination in AC-input doublers. The internal oscillator must be set to run at ~90% of the sync frequency for reliable locking.

How does the current limit function work on the SG3524D?

The SG3524D implements current limiting via Pins 4 (CL+) and 5 (CL–), which form a differential input to an internal amplifier with a 200 mV threshold. It requires a sense resistor placed in the ground or return path, with common-mode voltage constrained to ±0.3 V around ground. The amplifier's 300 Hz bandwidth provides moderate-speed protection against overload while avoiding false triggering from transient spikes.

SG3524D Specifications

Product attributes
Attribute value
Manufacturer:
Microchip Technology
Series:
-
Package/Case:
16-SOIC (0.154", 3.90mm Width)
Packaging:
Tube
Product Status:
Active
Output Type:
Transistor Driver
Function:
Step-Down, Step-Up/Step-Down
Output Configuration:
Positive
Topology:
Buck, Flyback, Push-Pull
Number of Outputs:
2
Output Phases:
1
Voltage - Supply (Vcc/Vdd):
8V ~ 40V
Frequency - Switching:
100kHz ~ 300kHz
Duty Cycle (Max):
49%
Synchronous Rectifier:
Yes
Clock Sync:
No
Serial Interfaces:
-
Control Features:
Enable
Operating Temperature:
0°C ~ 70°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
16-SOIC

SG3524D FAQ

1.How can I place an order for SG3524D through Aetrix?

Please submit a Request for Quotation (RFQ) for SG3524D on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for SG3524D reliable?

The price and inventory of SG3524D are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SG3524D is usually 5 days.

3.What payment methods are accepted for SG3524D?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SG3524D transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for SG3524D?

SG3524D orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your SG3524D order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for SG3524D?

For technical support, including SG3524D datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SG3524D requirements.

6.How does Aetrix verify that SG3524D is sourced from the original manufacturer or authorized distributors?

All SG3524D products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SG3524D meets industry standards.

7.What is the process for return or replacement of SG3524D?

All SG3524D units undergo pre-shipment inspection (PSI). If there is an issue with SG3524D, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The SG3524D part is unused and in its original packaging.

Return procedure for SG3524D:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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