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onsemi TIP116G

Part No.:
TIP116G
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-220-3
Datasheet:
AetrixTIP116G.pdf
Description:
TRANS PNP DARL 80V 2A TO-220
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,025

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Product details

Overview

TIP116G from onsemi is a PNP silicon Darlington power transistor in TO-220AB package, rated for 80 VCEO(sus), 2.0 A continuous collector current, and 50 W power dissipation at TC = 25°C. It features monolithic construction with built-in base-emitter shunt resistors, high DC current gain (hFE = 2500 typ. @ IC = 1.0 A), and low VCE(sat) ≤ 2.5 V @ IC = 2.0 A, IB = 8.0 mA - used in linear regulators, motor drivers, and relay interface circuits.

For engineers reviewing the TIP116G datasheet, pinout, applications, or equivalent options, key selection considerations include its 80 V sustaining voltage rating, thermal resistance RJC = 2.5 °C/W, complementary pairing with TIP111G/TIP112G, and suitability for low-speed switching and medium-power amplification where high input impedance and low drive current are required.

Technical Context

The TIP116G implements a monolithic Darlington pair with integrated ~8.0 kΩ base-emitter shunt resistors, enabling simplified biasing and improved turn-off behavior. Its safe operating area (SOA) is limited by secondary breakdown at high VCE and thermally at high case temperatures, with derating to 0.4 W/°C above 25°C when mounted on heatsink.

It operates as a PNP power switch with VEB = 5.0 V maximum, IB = 50 mA max, and exhibits Cob = 200 pF @ VCB = 10 V. Small-signal current gain hfe = 25 min @ IC = 0.75 A, f = 1.0 MHz confirms usable bandwidth for audio and control-frequency switching.

Key Specifications

Parameter Value and Actual Design Meaning
VCEO(sus)80 V min - supports operation up to 80 V supply rails without breakdown under sustained load conditions
IC (continuous)2.0 A - delivers medium-power output suitable for driving solenoids, fans, and small motors
PD @ TC = 25°C50 W - requires heatsinking for full-power operation; derates linearly at 0.4 W/°C above 25°C
hFE2500 typ. @ IC = 1.0 A - enables low-base-drive-current control, reducing driver stage complexity
VCE(sat)≤ 2.5 V @ IC = 2.0 A, IB = 8.0 mA - limits conduction loss to ≤5 W at full current, critical for thermal management
RJC2.5 °C/W - defines minimum thermal path resistance from junction to case; dictates heatsink sizing requirements
Cob200 pF @ VCB = 10 V - impacts switching speed and high-frequency stability in amplifier designs

Pinout & Package

Package: TO-220AB (Case 221A), 4-pin outline with pins 1–4 arranged vertically; pin 1 = Base, pin 2 = Collector, pin 3 = Emitter, pin 4 = Collector (dual-collector configuration).

Pin/Terminal Circuit Role Design Meaning
1BaseControl input node; internally connected to first transistor's base and shunt resistor network
2CollectorMain high-current output terminal; electrically tied to pin 4 for enhanced current handling
3EmitterPower return path; common emitter connection for Darlington pair; mounted to tab for thermal conduction
4CollectorSecond collector terminal - paralleled with pin 2 to reduce on-resistance and improve thermal distribution

Key Features

Feature Design Value
Monolithic Darlington + shunt resistorsEliminates external base resistors; ensures reliable turn-off and reduces PCB component count
80 V VCEO(sus) ratingEnables use in 24 V and 48 V industrial control systems with margin against transients
50 W power capability @ TC = 25°CSupports continuous operation in compact heatsinked designs for power regulation and load switching
hFE = 2500 typicalAllows direct drive from microcontroller GPIO or logic-level outputs without additional buffer stages
Pb-free TO-220AB packageMeets RoHS compliance requirements; compatible with standard lead-free reflow and hand-soldering processes

Applications

Industrial Relay Drivers DC Motor Speed Control

Use Scenario: Driving 24 V DC coil relays in PLC I/O modules with microcontroller-level base drive.

IC Role / Device Role / Timing Role: High-gain PNP switch providing galvanic isolation and current amplification between logic and inductive load.

Use Value: Built-in shunt resistors ensure fast turn-off, preventing contact chatter; 80 V rating accommodates back-EMF spikes up to 60 V.

Use Scenario: Controlling bidirectional 12–24 V brushed DC motors in automated equipment using complementary TIP111G/TIP116G H-bridge.

IC Role / Device Role / Timing Role: Low-speed power switch in half-bridge leg; handles continuous 1.5 A motor current with minimal gate drive overhead.

Use Value: 2.5 V VCE(sat) limits conduction loss to <4 W at 1.5 A, easing thermal design; SOA curves validate safe operation during stall conditions.

Linear Voltage Regulators Heater & Lamp Dimming Circuits

Use Scenario: Pass transistor in adjustable 0–30 V, 1.5 A linear regulator for lab bench power supplies.

IC Role / Device Role / Timing Role: Series pass element controlled by error amplifier feedback loop; dissipates variable power based on load and dropout.

Use Value: 50 W rating and 2.5 °C/W RJC allow stable operation with moderate heatsinking; high hFE simplifies current-limit circuitry.

Use Scenario: Phase-angle dimmer output stage controlling 100 W incandescent lamps or resistive heating elements in HVAC actuators.

IC Role / Device Role / Timing Role: Medium-speed switching device synchronized to AC zero-crossing; conducts during selected half-cycles.

Use Value: 200 pF Cob and 10 µs typical switching times support 50/60 Hz phase control without excessive EMI; 80 V rating covers peak line voltages.

Equivalent & Alternatives

The following parts are listed as comparable options for similar PNP Darlington power transistor applications.

Alternative Part Technical Difference Application Difference Selection Advice
MJD117GTO-252 (DPAK) surface-mount package; same 80 V/2 A rating but lower PD = 35 W; RJC = 3.6 °C/WDesigned for space-constrained PCBs; unsuitable for >25 W continuous dissipation without aggressive copper pourSelect when board area is constrained and thermal budget allows reduced power handling
TIP127Through-hole TO-220; 100 V VCEO(sus), same 2 A/50 W rating; no Pb-free marking; discontinued per onsemi documentationHigher voltage margin for 72 V battery systems; legacy part with uncertain long-term availabilitySelect only for legacy redesigns requiring exact form-fit-function replacement of obsolete stock

Compared with MJD117G and TIP127, the TIP116G offers optimal balance of through-hole manufacturability, 50 W thermal capability, and RoHS-compliant Pb-free packaging - making it preferred for new industrial control designs requiring reliability and supply continuity.

Availability

TIP116G is available at Aetrix Electronics and suitable for industrial relay drivers, DC motor controllers, and linear voltage regulators requiring stable component supply, long-lifecycle support, and RoHS-compliant manufacturing.

Supply support for TIP116G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

onsemi (formerly ON Semiconductor) is a global semiconductor manufacturer specializing in energy-efficient power, analog, sensor, and connectivity solutions for automotive, industrial, and cloud infrastructure markets.

The TIP116G belongs to onsemi's legacy plastic medium-power complementary Darlington transistor family, designed specifically for cost-sensitive, medium-power linear and switching applications in industrial controls, power supplies, and electromechanical interfaces.

FAQ

What is the maximum collector-emitter sustaining voltage for the TIP116G?

The TIP116G has a minimum collector-emitter sustaining voltage VCEO(sus) of 80 Vdc at IC = 30 mAdc and IB = 0. This rating is confirmed in the "OFF CHARACTERISTICS" table of the official onsemi datasheet (Rev. 9, June 2024) and distinguishes it from the 60 V TIP115G and 100 V TIP117G variants. The 80 V rating makes the TIP116G suitable for 48 V nominal systems with transient margin.

Does the TIP116G have built-in base-emitter resistors?

Yes, the TIP116G features monolithic construction with built-in base-emitter shunt resistors (~8.0 kΩ each), as explicitly stated in the "Features" section and shown in Figure 1 of the onsemi datasheet. These resistors provide automatic turn-off biasing, eliminating the need for external pull-down components and improving switching reliability in microcontroller-driven applications using the TIP116G.

What is the thermal resistance junction-to-case (RJC) for the TIP116G?

The TIP116G has a maximum thermal resistance RJC of 2.5 °C/W, specified in the "THERMAL CHARACTERISTICS" table of the onsemi datasheet. This value is measured under standard mounting conditions with the TO-220AB tab attached to an infinite heatsink and is critical for calculating junction temperature rise when designing heatsinks for the TIP116G in high-power applications.

Can the TIP116G be used as a direct replacement for the TIP127?

No - the TIP116G is not a direct replacement for the TIP127. While both are PNP Darlington transistors in TO-220 packages, the TIP127 has a higher 100 V VCEO(sus) rating and is marked as discontinued by onsemi. The TIP116G's 80 V rating and Pb-free G-suffix designation mean system-level validation is required before substitution; voltage margin, thermal performance, and RoHS compliance must be reconfirmed for the TIP116G in any TIP127-based design.

What are the pin assignments for the TIP116G in TO-220AB package?

The TIP116G uses Style 1 pinout per the mechanical drawing on page 8 of the datasheet: Pin 1 = Base, Pin 2 = Collector, Pin 3 = Emitter, Pin 4 = Collector (dual-collector configuration). Pins 2 and 4 are internally connected and intended for parallel current handling and improved thermal conduction - a key layout consideration when routing the TIP116G on PCBs or attaching heatsinks.

TIP116G Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-220-3
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
PNP - Darlington
Current - Collector (Ic) (Max):
2 A
Voltage - Collector Emitter Breakdown (Max):
80 V
Vce Saturation (Max) @ Ib, Ic:
2.5V @ 8mA, 2A
Current - Collector Cutoff (Max):
2mA
DC Current Gain (hFE) (Min) @ Ic, Vce:
1000 @ 1A, 4V
Power - Max:
2 W
Frequency - Transition:
-
Operating Temperature:
-65°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220

TIP116G FAQ

1.How can I place an order for TIP116G through Aetrix?

Please submit a Request for Quotation (RFQ) for TIP116G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TIP116G reliable?

The price and inventory of TIP116G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TIP116G is usually 5 days.

3.What payment methods are accepted for TIP116G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TIP116G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TIP116G?

TIP116G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TIP116G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TIP116G?

For technical support, including TIP116G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TIP116G requirements.

6.How does Aetrix verify that TIP116G is sourced from the original manufacturer or authorized distributors?

All TIP116G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TIP116G meets industry standards.

7.What is the process for return or replacement of TIP116G?

All TIP116G units undergo pre-shipment inspection (PSI). If there is an issue with TIP116G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TIP116G part is unused and in its original packaging.

Return procedure for TIP116G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TIP116G Tags

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