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onsemi TIP121

Part No.:
TIP121
Manufacturer:
onsemi
Category:
Single Bipolar Transistors
Package:
TO-220-3
Datasheet:
AetrixTIP121.pdf
Description:
TRANS NPN DARL 80V 5A TO-220-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:9,186

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Product details

Overview

TIP121 from ON Semiconductor is an NPN epitaxial Darlington transistor designed for medium-power linear and switching applications, with 80 V collector-emitter sustaining voltage (VCEO(sus)), 5 A DC collector current (IC), and 65 W collector dissipation at TC = 25°C; it serves as a high-gain power switch in motor drivers, relay interfaces, and lamp controls.

For engineers reviewing the TIP121 datasheet, pinout, applications, or equivalent options, key selection considerations include its 80 V VCEO(sus), 1000 minimum hFE at IC = 0.5 A and 3 A, 2.0 V VCE(sat) at IC = 3 A / IB = 12 mA, TO-220 package thermal performance, and complementary pairing with TIP126.

Technical Context

The TIP121 integrates two cascaded NPN transistors in a monolithic Darlington configuration with internal base-emitter resistors (R1 ≈ 8 kΩ, R2 ≈ 0.12 kΩ), enabling high DC current gain (hFE ≥ 1000) and simplified drive requirements. It operates with a 5 V emitter-base voltage limit (VEBO) and supports pulse currents up to 8 A (ICP).

Its safe operating area (SOA) is defined for DC, 10 ms, 1 ms, and 100 μs conditions, and thermal derating begins at TC > 25°C, with maximum junction temperature rated at 150°C and storage range from −65°C to +150°C.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO(sus)80 V - Sustaining voltage under switching conditions with IC = 100 mA, defining maximum off-state collector-emitter blocking capability
IC (DC)5 A - Continuous collector current rating, determining steady-state load-handling capacity in linear or saturated operation
hFE≥1000 - Minimum DC current gain at both IC = 0.5 A and IC = 3 A, enabling low-base-drive design for high-current loads
VCE(sat)2.0 V @ IC = 3 A / IB = 12 mA - Saturation voltage defining conduction loss and heat generation in switch-mode use
PC (TC = 25°C)65 W - Maximum power dissipation with case heatsink at 25°C, setting thermal design baseline for TO-220 mounting
Cob200 pF @ VCB = 10 V - Output capacitance affecting switching speed and high-frequency response in PWM or AC-coupled circuits

Pinout & Package

Package: TO-220 3L (Single Gauge), through-hole, vertical mounting with metal tab electrically connected to collector; requires insulated mounting hardware when collector is not at chassis ground.

Pin/TerminalCircuit RoleDesign Meaning
1 (Base)Control input terminalReceives low-current drive signal; internal 8 kΩ resistor to first transistor base enables single-resistor biasing
2 (Collector)High-current output nodeConnected to metal tab; carries full load current and must be thermally coupled to heatsink
3 (Emitter)Current return pathCommon reference for load; internal 0.12 kΩ resistor between emitter and second transistor emitter improves turn-off behavior

Key Features

FeatureDesign Value
Monolithic Darlington structureTwo NPN transistors integrated on one die with built-in base-emitter resistors, eliminating external bias components
High DC current gainhFE ≥ 1000 across 0.5–3 A collector current range, reducing required base drive current by >99% vs. single transistor
Internal emitter resistor0.12 kΩ resistor between emitter terminals accelerates turn-off and improves switching consistency
TO-220 thermal performance65 W power dissipation at TC = 25°C enables direct heatsink mounting without auxiliary thermal interface layers in many 5 A applications

Applications

DC Motor ControlRelay Driver

Use Scenario: Driving 12–24 V brushed DC motors in industrial actuators or automotive accessories requiring 3–5 A continuous current.

IC Role / Device Role / Timing Role: High-gain power switch controlling motor direction and enable via base signal; handles back-EMF during commutation.

Use Value: 80 V VCEO(sus) safely clamps inductive kickback; 2.0 V VCE(sat) limits conduction loss to ≤6 W at 3 A, easing thermal management.

Use Scenario: Replacing mechanical switches in programmable logic controllers (PLCs) to energize 24 VDC relays with coil currents up to 4 A.

IC Role / Device Role / Timing Role: Solid-state load switch interfacing microcontroller GPIO to relay coil; provides galvanic isolation from control side.

Use Value: 1000 hFE allows direct drive from 3.3 V/5 V MCU pins with only a series current-limiting resistor; TO-220 package supports repeated switching cycles.

Lamp Dimming CircuitPower Supply Pass Element

Use Scenario: Phase-angle or PWM dimming of incandescent or halogen lamps (up to 500 W at 120 VAC) using zero-crossing triac driver stage.

IC Role / Device Role / Timing Role: Current amplifier stage driving triac gate; handles peak surge currents during lamp cold-start.

Use Value: 8 A pulse current rating (ICP) accommodates inrush surges; 200 pF Cob minimizes false triggering from dv/dt noise in AC line environments.

Use Scenario: Linear pass transistor in adjustable bench power supplies delivering 0–30 V / 0–3 A with analog voltage control.

IC Role / Device Role / Timing Role: Regulating element dissipating excess voltage as heat; operated in active region with feedback loop compensation.

Use Value: 65 W TC-referenced dissipation supports stable 3 A output at 10 V drop (30 W); SOA curves validate safe operation under transient overload.

Equivalent & Alternatives

The following parts are listed as comparable options for similar NPN Darlington transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
TIP122100 V VCEO(sus), same IC/hFE/package; higher voltage rating increases margin in 48 V or rectified AC systemsPreferred where bus voltage exceeds 80 V, e.g., 48 V telecom power distribution or 100 VAC-derived suppliesSelect TIP122 when VCE stress approaches 70 V in worst-case transients; otherwise TIP121 offers optimal cost/performance balance at ≤80 V
MJD127GTO-263 surface-mount package; 80 V VCEO, 5 A IC, but hFE min = 750 (lower gain), no internal emitter resistorSuitable for automated PCB assembly; requires external turn-off assist circuitry for fast switchingChoose MJD127G only for space-constrained SMT designs accepting reduced gain and added layout complexity; TIP121 remains preferred for through-hole reliability and ease of prototyping

Compared with TIP122 and MJD127G, the TIP121 delivers the best combination of 80 V blocking, 1000 hFE, internal turn-off resistor, and TO-220 thermal robustness for general-purpose medium-power switching-making it the default choice unless higher voltage or SMT is mandatory.

Availability

TIP121 is available at Aetrix Electronics and suitable for DC motor control, relay driving, lamp dimming, and linear power supply applications requiring stable component supply, long-term obsolescence planning, and traceable sourcing.

Supply support for TIP121 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

ON Semiconductor is a global semiconductor manufacturer specializing in power management, analog, sensor, and discrete devices for automotive, industrial, and cloud power applications.

The TIP121 belongs to the TIP12x family of high-gain Darlington transistors engineered for robust medium-power switching in cost-sensitive industrial controls and legacy equipment replacement.

FAQ

What is the maximum collector-emitter sustaining voltage for the TIP121?

The TIP121 has a collector-emitter sustaining voltage (VCEO(sus)) of 80 V under test conditions of IC = 100 mA and IB = 0. This rating defines its safe off-state blocking capability in switching applications and must be derated per SOA curves during transient events. The TIP121 datasheet confirms this value on page 2 under Electrical Characteristics.

Does the TIP121 have built-in base-emitter resistors?

Yes, the TIP121 integrates two internal resistors: R1 ≈ 8 kΩ between base and the first transistor's base, and R2 ≈ 0.12 kΩ between emitter terminals. These eliminate need for external bias resistors and improve turn-off behavior. The equivalent circuit diagram on page 2 of the TIP121 datasheet explicitly shows these components.

What is the saturation voltage of the TIP121 at 3 A collector current?

The TIP121 exhibits a collector-emitter saturation voltage (VCE(sat)) of 2.0 V when operated at IC = 3 A and IB = 12 mA, as specified in the Electrical Characteristics table on page 2 of the official datasheet. This value determines conduction loss and corresponding thermal load in switched-mode operation.

Can the TIP121 replace the TIP120 in an existing design?

Yes, the TIP121 can directly replace the TIP120 in most designs because both share identical pinout, package (TO-220), gain (hFE ≥ 1000), and saturation characteristics-but the TIP121 offers higher 80 V VCEO(sus) versus 60 V for the TIP120. Review SOA and thermal margins if operating near 60 V to ensure headroom remains sufficient.

What is the maximum power dissipation of the TIP121 at case temperature 25°C?

The TIP121 has a maximum collector power dissipation (PC) of 65 W when the case temperature (TC) is maintained at 25°C, as stated in the Thermal Characteristics table on page 2 of the datasheet. This rating assumes proper heatsinking and declines linearly above 25°C per the derating curve in Figure 5.

TIP121 Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
TO-220-3
Packaging:
Bulk
Product Status:
Obsolete
Transistor Type:
NPN - Darlington
Current - Collector (Ic) (Max):
5 A
Voltage - Collector Emitter Breakdown (Max):
80 V
Vce Saturation (Max) @ Ib, Ic:
4V @ 20mA, 5A
Current - Collector Cutoff (Max):
500µA
DC Current Gain (hFE) (Min) @ Ic, Vce:
1000 @ 3A, 3V
Power - Max:
2 W
Frequency - Transition:
-
Operating Temperature:
150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220-3

TIP121 FAQ

1.How can I place an order for TIP121 through Aetrix?

Please submit a Request for Quotation (RFQ) for TIP121 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TIP121 reliable?

The price and inventory of TIP121 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TIP121 is usually 5 days.

3.What payment methods are accepted for TIP121?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TIP121 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TIP121?

TIP121 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TIP121 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TIP121?

For technical support, including TIP121 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TIP121 requirements.

6.How does Aetrix verify that TIP121 is sourced from the original manufacturer or authorized distributors?

All TIP121 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TIP121 meets industry standards.

7.What is the process for return or replacement of TIP121?

All TIP121 units undergo pre-shipment inspection (PSI). If there is an issue with TIP121, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TIP121 part is unused and in its original packaging.

Return procedure for TIP121:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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