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Texas Instruments TL2575HV-ADJIN

Part No.:
TL2575HV-ADJIN
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
16-DIP (0.300", 7.62mm)
Datasheet:
AetrixTL2575HV-ADJIN.pdf
Description:
IC REG BUCK ADJ 1A 16PDIP
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,340

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Product details

Overview

TL2575HV-ADJIN from Texas Instruments is a 1-A adjustable-output step-down (buck) switching voltage regulator IC with integrated 1-A power switch, 4.75 V to 60 V input range, 1.23 V to 57 V output adjustability, ±4% regulation over line/load/temperature, and 52-kHz fixed-frequency operation. It delivers high-efficiency DC-DC conversion in industrial motor drives and grid infrastructure power supplies.

For engineers reviewing the TL2575HV-ADJIN datasheet, TL2575HV-ADJIN pinout, TL2575HV-ADJIN application, or TL2575HV-ADJIN equivalent, key selection considerations include its HV input capability (60 V max), ON/OFF shutdown control (50 μA standby), thermal/current protection, and compatibility with standard off-the-shelf inductors for minimal BOM count.

Technical Context

The TL2575HV-ADJIN implements a current-mode buck topology with internal 52-kHz oscillator, cycle-by-cycle current limiting, and thermal shutdown. Its feedback loop uses a precision 1.23-V band-gap reference and fixed-gain error amplifier to regulate output via external resistor divider.

It operates across –40°C to +125°C virtual junction temperature, supports manual shutdown via TTL-compatible ON/OFF pin, and integrates internal frequency compensation-eliminating need for external compensation components in typical designs.

Key Specifications

Parameter Value and Actual Design Meaning
Output Current 1 A continuous - supports full-load operation without external current boosting
Input Voltage Range 4.75 V to 60 V - enables direct connection to unregulated 48-V telecom, industrial, or battery-derived rails
Output Voltage Range 1.23 V to 57 V - set by external R1/R2 divider; covers wide range including 3.3 V, 5 V, 12 V, 24 V, and 48 V systems
Feedback Reference 1.23 V ±1.5% - precise internal reference enabling tight output regulation with low-resistor-tolerance dividers
Oscillator Frequency 52 kHz (typical), 42–63 kHz (full temp range) - fixed frequency simplifies EMI filtering and inductor selection
Standby Quiescent Current 50 μA (typical) at OFF state - enables ultra-low-power shutdown for energy-sensitive applications
Efficiency Up to 88% (typical at 12 VIN/12 VOUT, 1 A) - reduces thermal load vs. linear regulators; often eliminates heatsink requirement
Protection Features Thermal shutdown + cycle-by-cycle current limiting - prevents damage during overload, short-circuit, or thermal stress

Pinout & Package

TL2575HV-ADJIN is packaged in TO-220 (KV) with 5 leads, 10.16 mm × 8.82 mm body size, and exposed tab for thermal dissipation. Pin 1 = VIN, Pin 2 = OUTPUT, Pin 3 = GND, Pin 4 = FEEDBACK, Pin 5 = ON/OFF.

Pin/Terminal Circuit Role Design Meaning
VIN (Pin 1) Unregulated DC input supply Accepts 4.75–60 V; requires local 100-μF input capacitor for stability and ripple suppression
OUTPUT (Pin 2) Switched output node Drives external catch diode and inductor; carries pulsed 1-A peak current; connects to output filter capacitor
GND (Pin 3) Power and signal reference Common return for internal circuitry, feedback, and ON/OFF logic; must be low-impedance path to minimize noise
FEEDBACK (Pin 4) Regulation sense input Connects to voltage divider between VOUT and GND; sets output via VREF(1 + R2/R1); bias current ≤500 nA
ON/OFF (Pin 5) Shutdown control input TTL/CMOS-compatible; <1.2 V = active, >2.2 V = standby; draws 50 μA in shutdown; must not float

Key Features

Feature Design Value
Integrated 1-A power switch Eliminates need for external MOSFET and gate driver; reduces board space and design complexity
Fixed 52-kHz switching frequency Enables predictable EMI spectrum and consistent inductor sizing; avoids audible noise in sensitive environments
Internal frequency compensation Requires no external compensation network; simplifies layout and ensures stable loop response with standard capacitors
TTL-compatible ON/OFF control Supports microcontroller-driven power sequencing and system-level sleep modes with minimal external logic
Thermal + current-limit protection Self-protecting under fault conditions; maintains reliability in harsh environments without external monitoring circuits
Wide operating temperature range Specified from –40°C to +125°C virtual junction temperature - suitable for industrial and outdoor deployments

Applications

Industrial Motor Drives Grid Infrastructure Power

Use Scenario: Powering gate drivers, sensors, and MCU peripherals in variable-frequency AC motor controllers fed from rectified 3-phase mains.

IC Role / Device Role / Timing Role: Primary 12-V or 24-V buck converter supplying isolated IGBT/SiC driver stages and analog front-ends.

Use Value: 60-V input rating accommodates 400-V DC bus transients; 1-A output sustains multiple downstream rails; thermal protection prevents latch-up during stall conditions.

Use Scenario: Generating stable 5-V and 3.3-V supplies for smart metering ICs, PLC I/O modules, and communication interfaces in substations and distribution panels.

IC Role / Device Role / Timing Role: Non-isolated point-of-load regulator converting 48-V or 60-V backup battery or rectified AC to logic-level voltages.

Use Value: High efficiency (>77% at 1 A) minimizes self-heating in sealed enclosures; ±4% regulation ensures ADC reference stability across temperature swings.

Factory Automation Controllers Building Management Systems

Use Scenario: Powering programmable logic controller (PLC) backplanes, digital I/O cards, and fieldbus transceivers in harsh factory-floor environments.

IC Role / Device Role / Timing Role: Main 5-V or adjustable 3.3-V supply for FPGA-based control logic and real-time Ethernet PHYs.

Use Value: Robust 60-V input withstands load-dump transients on 24-V DC distribution lines; ON/OFF pin enables firmware-controlled power cycling.

Use Scenario: Providing regulated 12-V and 24-V outputs for HVAC actuators, occupancy sensors, and wireless gateway modules in commercial buildings.

IC Role / Device Role / Timing Role: Adjustable buck regulator delivering configurable voltage to diverse subsystems from common 48-V PoE++ or battery source.

Use Value: 1.23–57-V adjustability allows single BOM variant to support multiple actuator types; 50-μA standby enables battery-backed operation during outages.

Equivalent & Alternatives

The following parts are listed as comparable options for similar adjustable buck regulator applications.

Alternative Part Technical Difference Application Difference Selection Advice
LM2596HV-ADJ Higher 63-V absolute max input; 1.5-A rated output; 150-kHz switching frequency; requires external compensation Better suited for higher-current or higher-frequency designs where smaller inductors are preferred Choose LM2596HV-ADJ when >1 A load or tighter size constraints justify added compensation complexity
TPS54160DGQ 60-V input, 1.5-A output, 100–2500-kHz adjustable frequency, integrated soft-start, current-sense resistor eliminated Designed for compact, high-efficiency designs requiring programmable frequency and enhanced protection features Choose TPS54160DGQ when advanced features like soft-start, adjustable frequency, or better light-load efficiency are required

Compared with LM2596HV-ADJ and TPS54160DGQ, TL2575HV-ADJIN offers simpler implementation with internal compensation and lower quiescent current in shutdown, making it optimal for cost-sensitive, thermally constrained, or legacy-design-refresh applications where 1-A output and 52-kHz fixed frequency are sufficient.

Availability

TL2575HV-ADJIN is available at Aetrix Electronics and suitable for industrial motor drives, grid infrastructure power supplies, and factory automation controllers requiring stable component supply with long-term lifecycle assurance.

Supply support for TL2575HV-ADJIN includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of expertise in high-reliability power conversion ICs.

The TL2575HV product line was designed specifically for rugged, high-input-voltage DC-DC conversion in industrial, energy, and automation systems where simplicity, thermal robustness, and proven reliability are critical.

FAQ

What is the maximum input voltage supported by TL2575HV-ADJIN?

The TL2575HV-ADJIN supports a maximum input voltage of 60 V, as specified in its absolute maximum ratings. This high-voltage capability enables direct use with 48-V battery systems, rectified AC lines, and industrial DC distribution buses without pre-regulation. Operation above 60 V risks permanent device damage and is strictly prohibited per TI's datasheet.

How is the output voltage set on TL2575HV-ADJIN?

The output voltage of TL2575HV-ADJIN is set using an external resistor divider connected to the FEEDBACK pin, based on the formula VOUT = 1.23 V × (1 + R2/R1). The internal 1.23-V reference has ±1.5% tolerance, and feedback bias current remains ≤500 nA across temperature, ensuring accurate and stable adjustment from 1.23 V up to 57 V.

Does TL2575HV-ADJIN require external compensation components?

No, TL2575HV-ADJIN includes internal frequency compensation optimized for standard output capacitor ESR ranges. This eliminates the need for external compensation networks, simplifying design and reducing bill-of-materials count. Stability is maintained with typical aluminum electrolytic or low-ESR polymer capacitors used in conjunction with standard 330-μH inductors.

What protection features does TL2575HV-ADJIN include?

TL2575HV-ADJIN integrates thermal shutdown, cycle-by-cycle current limiting, and safe operating area protection. During overload or short-circuit, it reduces switching frequency to ~18 kHz and duty cycle to ~2%, lowering average power dissipation. These features operate autonomously without external circuitry, ensuring robust operation in demanding industrial environments.

Can TL2575HV-ADJIN be used in discontinuous conduction mode (DCM)?

Yes, TL2575HV-ADJIN naturally transitions into discontinuous conduction mode at light loads (typically <200 mA), which is fully supported and stable. DCM operation reduces switching losses and is acceptable for low-power standby functions. No design changes are needed-the IC manages mode transition seamlessly while maintaining regulation accuracy.

TL2575HV-ADJIN Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
16-DIP (0.300", 7.62mm)
Packaging:
Tube
Product Status:
Active
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Adjustable
Number of Outputs:
1
Voltage - Input (Min):
4.75V
Voltage - Input (Max):
60V
Voltage - Output (Min/Fixed):
1.23V
Voltage - Output (Max):
57V
Current - Output:
1A
Frequency - Switching:
52kHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
16-PDIP

TL2575HV-ADJIN FAQ

1.How can I place an order for TL2575HV-ADJIN through Aetrix?

Please submit a Request for Quotation (RFQ) for TL2575HV-ADJIN on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TL2575HV-ADJIN reliable?

The price and inventory of TL2575HV-ADJIN are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TL2575HV-ADJIN is usually 5 days.

3.What payment methods are accepted for TL2575HV-ADJIN?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TL2575HV-ADJIN transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TL2575HV-ADJIN?

TL2575HV-ADJIN orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TL2575HV-ADJIN order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TL2575HV-ADJIN?

For technical support, including TL2575HV-ADJIN datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TL2575HV-ADJIN requirements.

6.How does Aetrix verify that TL2575HV-ADJIN is sourced from the original manufacturer or authorized distributors?

All TL2575HV-ADJIN products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TL2575HV-ADJIN meets industry standards.

7.What is the process for return or replacement of TL2575HV-ADJIN?

All TL2575HV-ADJIN units undergo pre-shipment inspection (PSI). If there is an issue with TL2575HV-ADJIN, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TL2575HV-ADJIN part is unused and in its original packaging.

Return procedure for TL2575HV-ADJIN:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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