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Toshiba Semiconductor and Storage TLP3825(TP5,F

Part No.:
TLP3825(TP5,F
Manufacturer:
Toshiba Semiconductor and Storage
Category:
Solid State Relays (SSR)
Package:
8-SMD, Gull Wing
Datasheet:
AetrixTLP3825(TP5,F.pdf
Description:
SSR RELAY SPST-NO 1.5A 0-200V
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,500

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Product details

Overview

TLP3825(TP5,F) from Toshiba Electronic Devices & Storage Corporation is a normally-open photorelay IC comprising an infrared LED optically coupled to a photo-MOSFET output stage in an 8-pin DIP through-hole package. It delivers 1.5 A max ON-state current, 500 mΩ max ON-resistance, and 200 V min OFF-state voltage - enabling solid-state replacement of mechanical relays in AC/DC power line switching up to 160 V.

For engineers reviewing the TLP3825(TP5,F) datasheet, TLP3825(TP5,F) pinout, TLP3825(TP5,F) application, or TLP3825(TP5,F) equivalent, key selection criteria include isolation voltage (2500 Vrms), trigger LED current (≤5.0 mA), switching speed (0.25 ms turn-on), creepage/clearance compliance for industrial safety, and A-connection configuration suitability for high-current load control.

Technical Context

The TLP3825(TP5,F) implements optical coupling between GaAs-based infrared LED input and dual-channel MOSFET output with internal source-drain paralleling (pins 5/8 = drain, 6/7 = source). Its A-connection topology supports single-pole, single-throw (1-Form-A) operation with bidirectional load current capability and zero-crossing–independent switching.

Designed for direct replacement of electromechanical relays, it features reinforced galvanic isolation per UL 1577 and CSA Component Acceptance, with total input-to-output capacitance ≤0.8 pF and isolation resistance ≥5×10¹⁰ Ω - ensuring noise immunity in noisy factory automation environments and stable timing in PLC I/O modules.

Key Specifications

Parameter Value and Actual Design Meaning
Output Type Normally-open (1-Form-A) photo-MOSFET relay with A-connection configuration
Max ON-State Current 1.5 A continuous (A connection); enables direct control of solenoids, heaters, and AC loads up to 240 VA
Max ON-Resistance 500 mΩ at 1 A; limits conduction loss to ≤0.5 W at rated current, reducing thermal stress
Min OFF-State Voltage 200 V; supports safe interruption of 120/240 VAC mains and industrial DC bus lines
Isolation Voltage 2500 Vrms (60 s); meets reinforced insulation requirements for functional safety in PLCs and measuring instruments
Trigger LED Current ≤5.0 mA; compatible with standard microcontroller GPIOs without external driver transistors
Turn-On Time 0.25 ms typical; provides faster response than mechanical relays (typically >10 ms), improving test cycle time in ATE

Pinout & Package

Package: 8-pin DIP (dual in-line package), through-hole mounting, pitch 7.62 mm (TLP3825 variant), RoHS-compliant, weight 0.53 g (typ.).

Pin/Terminal Circuit Role Design Meaning
1 No-connect (N.C.) Internally unconnected; must remain floating or grounded per layout guidelines
2 LED Anode Positive input terminal for infrared LED; requires series resistor to limit IF ≤5 mA
3 LED Cathode Ground return path for LED drive circuit; referenced to input-side ground
4 No-connect (N.C.) Internally unconnected; no PCB trace required
5 MOSFET Drain High-side output terminal; connects to load supply rail in A-connection topology
6 MOSFET Source Low-side output terminal; connects to load return path; pins 6 & 7 are internally paralleled
7 MOSFET Source Parallel source terminal (same node as pin 6); increases current handling and reduces RON
8 MOSFET Drain Parallel drain terminal (same node as pin 5); enhances current sharing and thermal distribution

Key Features

Feature Design Value
Reinforced Isolation 2500 Vrms isolation with ≥7.0 mm creepage/clearance - certified to UL 1577 and CSA standards for industrial safety
Low Drive Requirement 5.0 mA max LED trigger current - eliminates need for buffer drivers when interfacing with 3.3 V/5 V logic
High Current Capacity 1.5 A continuous ON-state rating with derating above 25 °C - supports sustained switching of industrial actuators
Fast Switching 0.25 ms typical turn-on and 0.1 ms turn-off - enables high-speed sequencing in automatic test equipment
Zero-Crossing Agnostic No internal zero-crossing detection; allows arbitrary-phase switching for precise timing control in non-sinusoidal loads

Applications

Factory Automation I/O Modules Programmable Logic Controller Outputs

Use Scenario: Isolated digital output stage driving 24 VDC solenoid valves and pneumatic actuators in harsh industrial environments.

IC Role / Device Role / Timing Role: Solid-state relay replacing electromechanical units to eliminate contact wear, bounce, and EMI during frequent switching cycles.

Use Value: 1.5 A current rating and 500 mΩ RON ensure minimal self-heating during continuous duty, extending system MTBF beyond 10 years.

Use Scenario: Output card providing isolated 120/240 VAC switching for motor starters, lighting controls, and HVAC dampers.

IC Role / Device Role / Timing Role: Optically isolated power switch with 200 V OFF-state blocking capability and 2500 Vrms galvanic separation between controller and field side.

Use Value: UL/CSA certification and 7.0 mm creepage meet IEC 61000-4-5 surge immunity requirements for PLC cabinet installations.

Automatic Test Equipment (ATE) Security System Power Management

Use Scenario: High-speed signal routing and load switching in semiconductor functional testers requiring sub-millisecond channel selection.

IC Role / Device Role / Timing Role: Low-latency, low-capacitance (0.8 pF) photo-MOSFET enabling fast settling and minimal crosstalk between test channels.

Use Value: 0.25 ms turn-on time reduces test cycle overhead by >90% vs. mechanical relays, increasing throughput in wafer-level testing.

Use Scenario: Controlled power delivery to alarm sirens, door locks, and surveillance cameras in distributed security panels.

IC Role / Device Role / Timing Role: Fail-safe, latching-free solid-state switch with guaranteed OFF-state leakage <1 µA at 200 V - preventing standby battery drain.

Use Value: 1.5 A rating supports simultaneous activation of multiple high-current peripherals without thermal shutdown.

Equivalent & Alternatives

The following parts are listed as comparable options for similar photorelay applications.

Alternative Part Technical Difference Application Difference Selection Advice
PVG612A Higher 2.5 A current rating but larger SOIC-8 surface-mount package; 350 mΩ RON; 1500 Vrms isolation Better suited for space-constrained PCBs with lower thermal mass; not through-hole compatible Select PVG612A only if SMT assembly is available and higher current is required; TLP3825(TP5,F) remains optimal for legacy DIP layouts.
PS8501-AL Same 8-pin DIP footprint; 1.0 A max current; 800 mΩ RON; 5000 Vrms isolation; slower 1.0 ms tON Preferred where ultra-high isolation is critical (e.g., medical auxiliary power), but sacrifices current capacity and speed Choose PS8501-AL only when 5000 Vrms is mandated; otherwise, TLP3825(TP5,F) offers superior performance-per-cost in industrial control.

Compared with PVG612A and PS8501-AL, the TLP3825(TP5,F) uniquely balances through-hole manufacturability, 1.5 A current handling, sub-millisecond switching, and 2500 Vrms safety certification - making it the most widely adopted DIP photorelay for cost-sensitive, high-reliability FA and PLC designs.

Availability

TLP3825(TP5,F) is available at Aetrix Electronics and suitable for factory automation, programmable logic controller outputs, and automatic test equipment requiring stable component supply across long production lifecycles.

Supply support for TLP3825(TP5,F) includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Toshiba Electronic Devices & Storage Corporation designs high-reliability semiconductor components for industrial, automotive, and consumer applications, with core expertise in power devices, logic ICs, and optoelectronics.

The TLP3825(TP5,F) belongs to Toshiba's photorelay product line engineered specifically for mechanical relay replacement in industrial control systems - emphasizing low drive current, high isolation, and long-term reliability under continuous switching stress.

FAQ

What is the maximum continuous load current supported by the TLP3825(TP5,F)?

The TLP3825(TP5,F) supports a maximum continuous ON-state current of 1.5 A in A-connection configuration at 25 °C ambient temperature. Derating applies above 25 °C (−15 mA/°C), and the device must be mounted on a PCB with adequate copper area to dissipate up to 0.75 W at full load. This rating is validated per Toshiba's Absolute Maximum Ratings table and enables direct control of industrial solenoids and heating elements without external current boosting.

Does the TLP3825(TP5,F) require a zero-crossing detection circuit?

No, the TLP3825(TP5,F) does not incorporate zero-crossing detection and operates independently of AC phase angle. It switches instantly upon LED activation, allowing precise timing control for non-sinusoidal or DC loads. This design eliminates synchronization complexity in applications like pulse-width modulated heater control or DC motor direction reversal, where phase-locked switching is unnecessary or undesirable.

What safety certifications apply to the TLP3825(TP5,F)?

The TLP3825(TP5,F) is UL-recognized under File No. E67349 (UL 1577) and cUL-recognized per CSA Component Acceptance Service No. 5A File No. E67349. These certifications confirm compliance with reinforced insulation requirements, including 2500 Vrms isolation voltage and ≥7.0 mm creepage/clearance distances. Certification documentation is maintained by Toshiba and available upon request for end-equipment safety audits.

Can the TLP3825(TP5,F) switch AC and DC loads interchangeably?

Yes, the TLP3825(TP5,F) is bidirectional and capable of switching both AC and DC loads. Its photo-MOSFET output has no polarity dependence, supporting load currents flowing from drain to source or source to drain. The 200 V minimum OFF-state voltage rating applies to both polarities, making it suitable for 120/240 VAC mains switching and up to ±200 VDC applications such as battery management and telecom power control.

What is the recommended LED drive circuit for reliable operation of the TLP3825(TP5,F)?

A series current-limiting resistor is required between the driving source (e.g., MCU GPIO) and the TLP3825(TP5,F) LED anode (pin 2). For 5 V logic, a 680 Ω resistor ensures ≤5.0 mA forward current at 25 °C; for 3.3 V logic, use 470 Ω. The resistor value must account for worst-case VF (1.8 V max) and ambient temperature derating. No external transistor driver is needed due to the low 5 mA trigger threshold.

TLP3825(TP5,F Specifications

Product attributes
Attribute value
Manufacturer:
Toshiba Semiconductor and Storage
Series:
TLP3825
Packaging:
Tape & Reel (TR)
Product Status:
Active
Mounting Type:
Surface Mount
Circuit:
SPST-NO (1 Form A)
Output Type:
AC, DC
Voltage - Input:
1.64VDC
Voltage - Load:
0 V ~ 200 V
Load Current:
1.5 A
On-State Resistance (Max):
500 mOhms
Termination Style:
Gull Wing
Operating Temperature:
-40°C ~ 110°C
Supplier Device Package:
8-SMD
Approval Agency:
CSA, cUL, UL
Grade:
-
Qualification:
-

TLP3825(TP5,F FAQ

1.How can I place an order for TLP3825(TP5,F through Aetrix?

Please submit a Request for Quotation (RFQ) for TLP3825(TP5,F on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TLP3825(TP5,F reliable?

The price and inventory of TLP3825(TP5,F are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TLP3825(TP5,F is usually 5 days.

3.What payment methods are accepted for TLP3825(TP5,F?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TLP3825(TP5,F transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TLP3825(TP5,F?

TLP3825(TP5,F orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TLP3825(TP5,F order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TLP3825(TP5,F?

For technical support, including TLP3825(TP5,F datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TLP3825(TP5,F requirements.

6.How does Aetrix verify that TLP3825(TP5,F is sourced from the original manufacturer or authorized distributors?

All TLP3825(TP5,F products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TLP3825(TP5,F meets industry standards.

7.What is the process for return or replacement of TLP3825(TP5,F?

All TLP3825(TP5,F units undergo pre-shipment inspection (PSI). If there is an issue with TLP3825(TP5,F, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TLP3825(TP5,F part is unused and in its original packaging.

Return procedure for TLP3825(TP5,F:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TLP3825(TP5,F Tags

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