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Texas Instruments TPS25200QDRVTQ1

Part No.:
TPS25200QDRVTQ1
Manufacturer:
Texas Instruments
Category:
Current Regulation/Management
Package:
6-WDFN Exposed Pad
Datasheet:
AetrixTPS25200QDRVTQ1.pdf
Description:
IC ELECTRONIC FUSE 6.3% 6WSON
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,439

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Product details

Overview

TPS25200QDRVTQ1 from Texas Instruments is an AEC-Q100 qualified automotive-grade 5-V eFuse with precision adjustable current limit (85 mA to 2.7 A), overvoltage clamp (5.25–5.55 V), and 7.6-V input overvoltage lockout. It integrates a 67-mΩ high-side N-channel MOSFET, reverse current blocking, and thermal shutdown for robust load protection in USB power delivery systems.

For engineers reviewing the TPS25200QDRVTQ1 datasheet, TPS25200QDRVTQ1 pinout, TPS25200QDRVTQ1 application, or TPS25200QDRVTQ1 equivalent, key selection considerations include ±6.3% current-limit accuracy at 2.7 A, 3.5-μs short-circuit response, 0.6-μs OVLO response, 2.5–6.5-V operating range, and WSON-6 package with exposed thermal pad for automotive USB port protection.

Technical Context

The TPS25200QDRVTQ1 implements dual thermal protection: OTSD1 triggers at 135°C during current-limit events with 20°C hysteresis, while OTSD2 activates at 155°C regardless of operating mode. Its overvoltage clamp uses internal Zener regulation to hold VOUT at 5.4 V when VIN is between 5.4 V and 7.6 V, preventing downstream damage without external components.

Current limiting is set via RILIM resistor (36 kΩ–1100 kΩ), sourcing regulated current from the ILIM pin; the device enters constant-current mode upon overload, reducing VOUT while maintaining precise IOS. The FAULT pin provides deglitched (8-ms) open-drain reporting for overcurrent, overtemperature, and OVLO faults-excluding OVC mode-to avoid false triggers during capacitive load startup.

Key Specifications

ParameterValue and Actual Design Meaning
Operating Voltage Range2.5 V to 6.5 V input; withstands up to 20 V absolute max-enables use in noisy automotive 12-V rail environments with local 5-V regulation.
Current-Limit Range85 mA to 2.7 A (typical), set by single RILIM resistor-supports flexible design across USB peripherals, sensors, and infotainment modules.
Overvoltage Clamp5.25–5.55 V fixed output clamp-protects 5-V loads from transient overvoltage without external TVS diodes.
OVLO Threshold7.6 V (±0.85 V), with 0.6-μs response-shuts off switch before sustained overvoltage damages internal MOSFET or load.
rDS(on)67 mΩ (typical at 25°C), 105 mΩ max at 125°C-minimizes voltage drop and power loss at 2.4-A continuous load.
Short-Circuit Response3.5 μs-rapidly limits fault current to prevent PCB trace damage and system brownout.
Thermal Shutdown135°C (OTSD1, current-limit active), 155°C (OTSD2, unconditional)-prevents permanent junction damage during sustained overload.

Pinout & Package

TPS25200QDRVTQ1 is housed in a 2.00 mm × 2.00 mm WSON-6 package with exposed thermal pad, optimized for space-constrained automotive PCB layouts and thermal dissipation via GND-connected copper area.

Pin/TerminalCircuit RoleDesign Meaning
OUT (Pin 1)Protected power outputSwitched 5-V output with overvoltage clamp and current limiting; connects directly to load with minimal trace inductance.
GND (Pin 5)Ground reference & thermal pathPrimary ground return and electrical/thermal connection point for exposed thermal pad-must be soldered to large GND plane.
FAULT (Pin 3)Open-drain fault indicatorActive-low signal asserted during overcurrent, overtemperature, or OVLO; requires external pullup to logic I/O rail (≤6.5 V).
ILIM (Pin 2)Current-limit programming nodeSinks regulated current proportional to IOS setting; connects to resistor-to-GND (36–1100 kΩ) for precise threshold calibration.
EN (Pin 4)Logic-level enable inputActive-high control (1.9 V turn-on, 0.6 V turn-off); tolerant to VIN tie-up via 300-kΩ pullup-simplifies host MCU interface.
IN (Pin 6)Input power supplyAccepts 2.5–6.5 V nominal; withstands 20 V transient-eliminates need for upstream overvoltage protection in USB Type-A/C ports.

Key Features

FeatureDesign Value
Precision adjustable current limit±6.3% accuracy at 2.7 A enables reliable sizing of upstream power supplies and avoids overdesign of input capacitors.
Integrated overvoltage clamp5.4 V regulated clamp (5.25–5.55 V) protects downstream 5-V ICs without external Zener or TVS-reduces BOM count and board area.
Reverse current blockingPrevents backfeed from powered loads (e.g., hot-plugged USB devices) when EN = low-ensures system-level isolation and prevents unintended wake-up.
Built-in soft-startControlled 2.05–3.2 ms VOUT rise time minimizes inrush current into large output capacitance-avoids triggering upstream current limits.
Automotive qualificationAEC-Q100 Grade 1 (–40°C to +125°C), HBM ±2 kV, CDM ±750 V-meets stringent reliability requirements for passenger cabin electronics.

Applications

Automotive USB Host Port ProtectionUSB Slave Device Input Protection

Use Scenario: Protecting infotainment head unit USB-A ports against cable-induced transients and hot-plug surges from mobile devices.

IC Role / Device Role / Timing Role: eFuse acting as intelligent input protector-clamps overvoltage to 5.4 V, limits inrush to 2.7 A, and asserts FAULT on sustained overload.

Use Value: Eliminates need for discrete TVS diodes and current-sense amplifiers; reduces solution size by >40% vs discrete protection schemes.

Use Scenario: Safeguarding USB-powered telematics modules (e.g., LTE modems) from reverse current and input overvoltage during vehicle battery transients.

IC Role / Device Role / Timing Role: High-side load switch with reverse blocking and OVLO-disconnects load within 0.6 μs if VIN exceeds 7.6 V during load dump.

Use Value: Prevents latch-up and silicon damage in sensitive USB PHYs; maintains functional safety compliance per ISO 26262 ASIL-B subsystems.

Automotive Body Control Module (BCM) Subsystem PowerUSB-C Power Delivery Companion Protection

Use Scenario: Providing isolated 5-V power to door module sensors and LED drivers, where EMI and load dump are common.

IC Role / Device Role / Timing Role: Precision current-limited power switch-limits fault current to 1.2 A (via 150-kΩ RILIM) while sustaining 2.4-A continuous operation.

Use Value: Enables predictable fuseless protection; simplifies diagnostic logging via FAULT pin assertion during short-circuit events.

Use Scenario: Adding secondary overvoltage and overcurrent protection downstream of USB-C PD controller in automotive docking stations.

IC Role / Device Role / Timing Role: Post-regulation eFuse-clamps VBUS to 5.4 V if PD negotiation fails or cable fault occurs, preventing 9–20 V from reaching legacy USB peripherals.

Use Value: Adds fail-safe layer without impacting PD communication timing; supports backward compatibility with USB 2.0 accessories.

Equivalent & Alternatives

The following parts are listed as comparable options for similar eFuse applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
TPS2553DRVRNon-automotive grade; no AEC-Q100 qualification; identical pinout and basic functionality but lacks OTSD2 thermal sensor and tighter OVLO tolerance.Targeted at industrial/commercial USB hubs-not suitable for automotive safety-critical domains.Select only for cost-sensitive non-automotive designs requiring same footprint and basic protection.
TPS259211RGERWider VIN range (4.5–18 V); higher current capability (5 A); includes PMBus interface and telemetry-but larger 16-pin QFN package and higher BOM cost.Used in advanced ADAS domain controllers needing real-time current/voltage monitoring and dynamic limit adjustment.Choose when telemetry, higher current, or extended input range outweighs size and cost constraints.

Compared with TPS2553DRVR, TPS25200QDRVTQ1 adds automotive qualification, dual thermal sensing, and tighter OVLO accuracy-making it mandatory for OEM production. Versus TPS259211RGER, it trades telemetry and higher current for smaller size, lower cost, and simpler integration in entry-level USB protection roles.

Availability

TPS25200QDRVTQ1 is available at Aetrix Electronics and suitable for automotive USB port protection, USB slave device input conditioning, and body control module subsystem power requiring stable component supply across extended temperature and lifecycle demands.

Supply support for TPS25200QDRVTQ1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and automotive electronics with decades of automotive qualification expertise.

The TPS25200-Q1 product line delivers AEC-Q100-compliant eFuses for automotive power distribution-designed specifically to replace mechanical fuses and discrete protection circuits in 5-V USB, infotainment, and body electronics.

FAQ

What is the maximum continuous output current supported by the TPS25200QDRVTQ1?

The TPS25200QDRVTQ1 supports up to 2.4 A of continuous output current under recommended operating conditions (TJ ≤ 125°C, VIN = 2.5–6.5 V). This rating assumes adequate PCB copper area for thermal dissipation via the exposed thermal pad. At higher ambient temperatures or with limited heatsinking, derating applies per the RθJB = 36.1°C/W thermal metric.

How does the TPS25200QDRVTQ1 respond when input voltage exceeds 7.6 V?

When VIN exceeds 7.6 V, the TPS25200QDRVTQ1 immediately disables its internal MOSFET within 0.6 μs and asserts the FAULT pin low. The device remains latched off until VIN drops below the UVLO release threshold (~2.35 V) and EN is cycled. No automatic retry occurs-this is a hard shutdown to prevent damage during sustained overvoltage.

Can the TPS25200QDRVTQ1 be used with input voltages below 2.5 V?

No-the TPS25200QDRVTQ1 requires a minimum input voltage of 2.5 V to operate correctly, as specified in the Recommended Operating Conditions table. Below this, the UVLO circuit holds the device disabled and OUT remains disconnected. Attempting operation at 2.3 V or lower results in undefined behavior and is outside guaranteed specifications.

What is the purpose of the 300-kΩ resistor shown tied to the EN pin in the datasheet schematic?

The 300-kΩ resistor serves as a safe pullup from IN to EN, ensuring the TPS25200QDRVTQ1 enables automatically when power is applied-while limiting EN voltage to ≤6.5 V via internal Zener clamping. This eliminates the need for an external logic driver in simple always-on applications and prevents EN from floating, which could cause erratic switching.

Does the TPS25200QDRVTQ1 provide reverse current blocking when disabled?

Yes-the TPS25200QDRVTQ1 blocks reverse current flow from OUT to IN when EN is low or during UVLO/OVLO shutdown. This is achieved via the internal N-channel MOSFET's body diode orientation and gate control logic. Measured reverse leakage is ≤5 µA at 6.5 V OUT and 25°C, ensuring no backfeed into upstream sources during sleep or fault states.

TPS25200QDRVTQ1 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
6-WDFN Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Electronic Fuse
Sensing Method:
-
Accuracy:
±6.3%
Voltage - Input:
2.5V ~ 6.5V
Current - Output:
2.4A
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q100
Mounting Type:
Surface Mount
Supplier Device Package:
6-WSON (2x2)

TPS25200QDRVTQ1 FAQ

1.How can I place an order for TPS25200QDRVTQ1 through Aetrix?

Please submit a Request for Quotation (RFQ) for TPS25200QDRVTQ1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPS25200QDRVTQ1 reliable?

The price and inventory of TPS25200QDRVTQ1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPS25200QDRVTQ1 is usually 5 days.

3.What payment methods are accepted for TPS25200QDRVTQ1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPS25200QDRVTQ1 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPS25200QDRVTQ1?

TPS25200QDRVTQ1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPS25200QDRVTQ1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPS25200QDRVTQ1?

For technical support, including TPS25200QDRVTQ1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPS25200QDRVTQ1 requirements.

6.How does Aetrix verify that TPS25200QDRVTQ1 is sourced from the original manufacturer or authorized distributors?

All TPS25200QDRVTQ1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPS25200QDRVTQ1 meets industry standards.

7.What is the process for return or replacement of TPS25200QDRVTQ1?

All TPS25200QDRVTQ1 units undergo pre-shipment inspection (PSI). If there is an issue with TPS25200QDRVTQ1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPS25200QDRVTQ1 part is unused and in its original packaging.

Return procedure for TPS25200QDRVTQ1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TPS25200QDRVTQ1 Tags

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