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Texas Instruments TPS25921LDR

Part No.:
TPS25921LDR
Manufacturer:
Texas Instruments
Category:
Current Regulation/Management
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixTPS25921LDR.pdf
Description:
IC ELECTRONIC FUSE 2% 8SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:11,609

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Product details

Overview

TPS25921LDR from Texas Instruments is a 4.5 V–18 V eFuse IC with precise programmable current limiting (±2% at 1 A), 90 mΩ RDS(on), overvoltage/undervoltage protection, and thermal shutdown-designed for hot-swap power rail protection in smart meters and industrial embedded systems.

For engineers reviewing the TPS25921LDR datasheet, TPS25921LDR pinout, TPS25921LDR application, or TPS25921LDR equivalent, this page delivers verified functional context, SOIC-8 package mapping, real-world timing behavior (e.g., 3 µs fast-trip response), and validated alternatives for system-level fault management design.

Technical Context

The TPS25921LDR integrates a precision current-sense amplifier, fast-trip comparator (3 µs response), and thermal shutdown circuit with latched-off fault recovery-enabling robust short-circuit isolation without external supervision. Its ±3% UV/OV threshold accuracy eliminates need for discrete voltage supervisors.

It implements programmable dV/dt control via SS pin capacitor (1 nF–1000 nF), enabling controlled output ramp-up to limit inrush; ILIM resistor (35.7 kΩ–150 kΩ) sets current limit from 0.4 A to 1.6 A with ±2% room-temperature accuracy.

Key Specifications

Parameter Value and Actual Design Meaning
Input Voltage Range 4.5 V to 18 V - supports 5 V, 12 V, and 15 V DC bus rails without external regulation.
RDS(on) 90 mΩ typical - limits conduction loss to ≤1.08 W at 1.2 A, enabling compact thermal design on 2-layer PCBs.
Current Limit Accuracy ±2% at 1 A, 25°C - enables accurate input supply sizing and avoids overdesign of upstream converters.
Fast-Trip Response Time 3 µs - isolates load within one switching cycle during hard shorts, preventing MOSFET avalanche stress.
OVP/UVLO Threshold Accuracy ±3% - ensures reliable bus supervision without external supervisor ICs in white goods and smart meters.
Fault Output Open-drain FLT pin - directly interfaces with microcontroller GPIO or PMIC fault inputs for system-level status reporting.
Junction Temperature Range –40°C to 125°C - qualified for industrial ambient environments including gas analyzers and set-top boxes.

Pinout & Package

TPS25921LDR is housed in an 8-pin SOIC package (4.90 mm × 3.91 mm, 1.75 mm height) with standard JEDEC MS-012AC footprint and 1.27 mm pitch.

Pin/Terminal Circuit Role Design Meaning
GND (Pin 1) Power ground reference Primary return path for internal bias, sense, and fault circuits; must connect to low-impedance system ground plane.
SS (Pin 2) Soft-start ramp control Capacitor-to-GND sets output dV/dt; floating defaults to ~50 V/ms ramp-critical for EMI-controlled hot-plug insertion.
ENUV (Pin 3) Enable / UVLO input Pull low to disable; pull below 0.61 V to reset latched fault in TPS25921LDR; resistor divider programs custom UV threshold.
IN (Pin 4) Main power input Supplies internal circuitry and powers the integrated 90 mΩ N-channel FET; accepts up to 20 V transient.
OUT (Pin 5) Protected power output Delivers regulated current-limited power to downstream load; voltage droops under ILIMIT but remains stable during overload.
FLT (Pin 6) Fault flag output Open-drain active-low signal indicating OVP, UVLO, or thermal shutdown; sinks ≥100 mA for direct LED or logic interface.
ILIM (Pin 7) Current limit programming Resistor-to-GND (35.7 kΩ–150 kΩ) sets ILIMIT from 0.4 A to 1.6 A; bias current <16 µA minimizes routing noise sensitivity.
OVP (Pin 8) Overvoltage threshold input Resistor divider from IN to GND programs OVP threshold; tied to GND if unused-prevents false trips in adapter applications.

Key Features

Feature Design Value
Latched fault mode TPS25921LDR holds OFF after thermal or OVP/UVLO fault until ENUV is pulsed below 0.61 V-ensures safe manual reset in safety-critical appliances.
Programmable fast-trip threshold IFASTRIP = 0.0142 × RILIM + 0.36 A - scales with ILIM setting to provide consistent short-circuit response across full current range.
UL2367 recognition File No. E169910 - certified for use in end-equipment requiring UL-compliant overcurrent protection, including smart load switches.
Thermal shutdown hysteresis 20°C - prevents oscillation near trip point; device remains off until junction cools to TTSD – 20°C before auto-retry (not applicable to LDR variant).
Single-point failure safety UL60950 compliance - passes single-point failure test with RILIM open/short, ensuring fail-safe current limiting in medical and industrial systems.

Applications

Smart Meter Power Rail Protection Industrial Gas Analyzer Supply

Use Scenario: Protects 12 V auxiliary rail powering MCU, sensor interface, and RF transceiver against field-induced surges and load faults.

IC Role / Device Role / Timing Role: eFuse with programmable current limit and OVP acts as primary front-end protector-replaces discrete MOSFET + comparator + supervisor.

Use Value: ±2% ILIMIT accuracy allows precise 1.2 A rail sizing; FLT pin triggers MCU firmware logging before brownout resets system.

Use Scenario: Secures 5 V analog sensor supply in explosion-proof enclosures where thermal runaway must be prevented.

IC Role / Device Role / Timing Role: Latched-off fault response ensures power remains cut after thermal event-eliminates uncontrolled restart in hazardous environments.

Use Value: 90 mΩ RDS(on) keeps self-heating <1.5°C/W at 0.8 A; UL2367 certification satisfies intrinsic safety requirements.

Set-Top Box Hot-Swap Module White Goods Motor Control Board

Use Scenario: Enables live insertion of add-on modules into powered STB backplane without causing system reset or bus sag.

IC Role / Device Role / Timing Role: SS pin capacitor controls VOUT ramp rate to <10 V/ms-suppresses conducted EMI during card insertion.

Use Value: 3 µs fast-trip response blocks short-circuit energy before bulk capacitors discharge; FLT asserts within 8 µs of OVP detection.

Use Scenario: Isolates BLDC motor driver stage from main 15 V rail during stall or wiring fault conditions.

IC Role / Device Role / Timing Role: ILIM resistor sets 1.6 A limit matching motor peak current; thermal shutdown protects against prolonged stall.

Use Value: ±3% OV/UV thresholds replace dual-supervisor ICs; ENUV pin allows MCU-controlled power sequencing of motor subsystems.

Equivalent & Alternatives

The following parts are listed as comparable options for similar eFuse applications.

Alternative Part Technical Difference Application Difference Selection Advice
TPS25921ADR Auto-retry fault mode (vs. latched-off); identical pinout, RDS(on), and ILIM programming. Suitable for non-safety-critical systems requiring automatic recovery after transient overloads. Select TPS25921ADR when downstream firmware handles retry coordination; avoid in manually reset-required appliances.
MP5470GQZ Wider 2.7–24 V input; 45 mΩ RDS(on); no programmable OVP/UVLO-uses fixed internal thresholds. Better for low-drop applications like USB PD adapters; lacks bus supervision flexibility of TPS25921LDR. Choose MP5470GQZ only if fixed 3.3 V/5 V/12 V thresholds suffice and lower conduction loss is prioritized over programmability.

Compared with TPS25921ADR and MP5470GQZ, the TPS25921LDR uniquely combines latched fault behavior, ±3% programmable UV/OV thresholds, and UL2367 certification-making it the only option qualified for reset-critical industrial metering and gas analysis equipment.

Availability

TPS25921LDR is available at Aetrix Electronics and suitable for smart meter power rails, industrial gas analyzer supplies, set-top box hot-swap modules, white goods motor control boards, and USB switch applications requiring stable component supply and long-term lifecycle support.

Supply support for TPS25921LDR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of expertise in high-reliability protection ICs.

The TPS25921x family was designed specifically for robust DC bus protection in industrial, appliance, and metering systems-emphasizing precision current limiting, programmable supervision, and safety certification.

FAQ

What is the key functional difference between TPS25921LDR and TPS25921ADR?

The TPS25921LDR features latched-off fault behavior: once tripped by overvoltage, undervoltage, or thermal shutdown, it remains disabled until ENUV is pulled below 0.61 V to reset. In contrast, the TPS25921ADR automatically retries after thermal fault recovery. Both share identical pinout, RDS(on), current limit accuracy, and protection features-but TPS25921LDR is selected where manual intervention or MCU-controlled reset is required for safety compliance. This distinction is explicitly defined in the datasheet's "Thermal fault: Latched or Auto Retry" table.

How does the SS pin control output ramp rate in TPS25921LDR?

The SS pin charges with a 1.04 µA internal current source; its voltage is amplified 4.86× to control OUT slew rate. A capacitor from SS to GND (1 nF–1000 nF) sets ramp time per tSS = (70 pF + CSS) × 20.6 × 103 × VIN. With CSS = 1.2 nF and VIN = 12 V, tSS ≈ 3 ms to 11 V. Floating SS yields ~50 V/ms default ramp-verified in Figure 18 of the TPS25921LDR datasheet. This enables EMI-controlled hot-plug without external timers.

What resistor value on ILIM sets a 1.0 A current limit for TPS25921LDR?

A 95.3 kΩ resistor from ILIM to GND sets a nominal 1.0 A current limit at 25°C, with ±2% accuracy confirmed in the Electrical Characteristics table (ILIMIT row, R(ILIM) = 95.3 kΩ). At 125°C, the limit shifts to 0.93–1.062 A due to temperature coefficient-documented in Figure D013. The fast-trip threshold simultaneously sets to 1.42 × 10−2 × 95.3 + 0.36 = 1.73 A, providing scalable short-circuit headroom.

Does TPS25921LDR require external components for basic operation?

Yes-TPS25921LDR requires three minimum external components: (1) ILIM resistor to set current limit, (2) optional SS capacitor for controlled ramp-up, and (3) OVP/ENUV resistor dividers if custom UV/OV thresholds are needed. GND, IN, and OUT connections are mandatory; FLT may be pulled up externally. The datasheet Figure 4 shows a minimal working schematic with only ILIM and SS capacitor-no external FET, diode, or op-amp is required for core eFuse functionality.

Is TPS25921LDR UL2367 certified, and what does that mean for system design?

Yes-TPS25921LDR carries UL2367 Recognition (File No. E169910), meaning it has been independently tested and certified for overcurrent protection in end equipment. This allows designers to claim UL compliance for the entire system's power path without additional component-level testing-critical for smart meters and industrial analyzers. Certification covers single-point failure modes (RILIM open/short) and thermal shutdown behavior, as verified in UL60950 testing.

TPS25921LDR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Electronic Fuse
Sensing Method:
-
Accuracy:
±2%
Voltage - Input:
4.5V ~ 18V
Current - Output:
1.7A
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

TPS25921LDR FAQ

1.How can I place an order for TPS25921LDR through Aetrix?

Please submit a Request for Quotation (RFQ) for TPS25921LDR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPS25921LDR reliable?

The price and inventory of TPS25921LDR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPS25921LDR is usually 5 days.

3.What payment methods are accepted for TPS25921LDR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPS25921LDR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPS25921LDR?

TPS25921LDR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPS25921LDR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPS25921LDR?

For technical support, including TPS25921LDR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPS25921LDR requirements.

6.How does Aetrix verify that TPS25921LDR is sourced from the original manufacturer or authorized distributors?

All TPS25921LDR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPS25921LDR meets industry standards.

7.What is the process for return or replacement of TPS25921LDR?

All TPS25921LDR units undergo pre-shipment inspection (PSI). If there is an issue with TPS25921LDR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPS25921LDR part is unused and in its original packaging.

Return procedure for TPS25921LDR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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