Texas Instruments TPS259525DSGR
- Part No.:
- TPS259525DSGR
- Manufacturer:
- Texas Instruments
- Category:
- Current Regulation/Management
- Package:
- 8-WFDFN Exposed Pad
- Datasheet:
-
TPS259525DSGR.pdf
- Description:
- IC ELECTRONIC FUSE 7.5% 8WSON
- Quantity:
- Payment:

- Shipping:

Inventory:1,106
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Product details
Overview
TPS259525DSGR from Texas Instruments is a 2.7 V to 18 V, 4-A eFuse IC with 34-mΩ on-resistance, 3.8-V fast overvoltage clamp (5 µs response), auto-retry fault recovery, and integrated quick output discharge (QOD) functionality. It operates as a smart power switch in hot-swap and adapter-powered systems, protecting downstream circuits from overvoltage, overcurrent, and inrush surges.
For engineers reviewing the TPS259525DSGR datasheet, TPS259525DSGR pinout, TPS259525DSGR application, or TPS259525DSGR equivalent, key selection criteria include its 3.8-V OVC clamp threshold, QOD support for controlled discharge, adjustable current limit (0.5–4 A), dV/dt slew rate control, and UL 2367/IEC 62368-1 safety certification.
Technical Context
The TPS259525DSGR implements an internal MOSFET-based eFuse architecture with factory-set 3.8-V overvoltage clamp and auto-retry thermal shutdown behavior. Its EN/UVLO pin supports resistor-divider–based undervoltage lockout, while the ILM pin provides dual-function current limiting and analog load-current monitoring with ±7.5% accuracy.
It integrates a dV/dt control loop using an external capacitor to manage output slew rate, and features a dedicated QOD pin (Pin 6) that enables rapid discharge of output capacitance upon disable-distinct from FLT-only variants. The device is characterized from –40°C to +125°C and supports safe single-point-failure operation per IEC 62368-1.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| Input Voltage Range | 3.0 V to 18 V - supports 3.3-V, 5-V, and 12-V rail applications without level-shifting |
| Overvoltage Clamp | 3.8 V (typical) - clamps transients within 5 µs to protect 3.3-V logic and peripherals |
| On-Resistance | 34 mΩ (typ, 25°C) - limits conduction loss to ≤544 mW at 4 A, enabling compact thermal design |
| Current Limit Range | 0.5 A to 4 A - set via single external RILM (487 Ω → 4.17 A typical) |
| Fault Response | Auto-retry mode - automatically recovers after overcurrent/overtemperature faults clear |
| Quick Output Discharge | Enabled via QOD pin - discharges COUT through ~19-Ω internal path when EN deasserts |
| Operating Temperature | –40°C to +125°C - qualified for industrial and embedded environments with full parameter guarantees |
Pinout & Package
TPS259525DSGR uses an 8-pin WSON package (2.00 mm × 2.00 mm) with exposed thermal pad (GND). Pin 1 is dVdt; Pin 2 is EN/UVLO (active-high); Pins 3–4 are IN (dual power input); Pin 5 is OUT; Pin 6 is QOD (not FLT); Pin 7 is ILM; Pin 8 is GND; the exposed pad must be soldered to PCB GND for thermal and electrical integrity.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| dVdt | Output slew rate control | Capacitor to GND sets turn-on rise time; floating = fastest ramp |
| EN/UVLO | Enable input with UVLO | Active-high; resistor divider sets custom undervoltage threshold (e.g., 2.7 V) |
| IN | Main power input | Dual pins (3 & 4) reduce IR drop and improve current handling up to 4 A |
| OUT | Protected power output | Delivers regulated, fault-limited voltage to downstream loads |
| QOD | Quick output discharge | Internal 19-Ω switch pulls OUT to GND when EN deasserts - no external FET needed |
| ILM | Current limit & monitor | RILM to GND sets limit; voltage at pin = 276 µA/A × IOUT for real-time sensing |
| GND | Ground reference | Pin 8 + exposed pad form low-inductance return path for power and signal |
Key Features
| Feature | Design Value |
|---|---|
| Fast 3.8-V overvoltage clamp | 5-µs response protects 3.3-V interfaces from supply transients without external TVS |
| Integrated QOD function | Eliminates need for discrete discharge FET and gate driver in space-constrained designs |
| Adjustable current limit (0.5–4 A) | Single RILM resistor enables precise trip point tuning across production batches |
| Auto-retry fault recovery | Resumes operation after fault clears - avoids manual reset in unattended systems |
| UL 2367 & IEC 62368-1 certified | Meets end-equipment safety standards for industrial and consumer power rails |
Applications
| Hot-Swap Power Distribution | Adapter-Powered Consumer Devices |
|---|---|
Use Scenario: Inserting/replacing modules in live backplanes or docking stations without disrupting system operation. IC Role / Device Role / Timing Role: Acts as intelligent power switch with inrush control and immediate OVC/OCP response. Use Value: Prevents bus voltage collapse and data corruption during hot-plug events via 5-µs clamp and 250-µs current-limit activation. | Use Scenario: AC/DC adapter powering set-top boxes, digital TVs, or white goods with variable input quality. IC Role / Device Role / Timing Role: Primary input protection and current regulation between adapter and main DC/DC stage. Use Value: Sustains operation during brownouts (via UVLO) and rejects line surges (3.8-V clamp), reducing need for upstream bulk capacitance. |
| Industrial SSD/HDD Power Management | Multi-Function Printer Power Sequencing |
Use Scenario: Supplying 3.3-V or 5-V rails to storage devices subject to mechanical shock-induced shorts. IC Role / Device Role / Timing Role: Fault-isolating eFuse with short-circuit response <5 µs and QOD for safe drive spin-down. Use Value: Enables automatic recovery after transient shorts while preventing data loss via controlled output discharge. | Use Scenario: Powering high-current motors, heaters, and logic in printers with strict sequencing and surge immunity. IC Role / Device Role / Timing Role: Independent rail protector for motor/heater subsystems with programmable current limit and thermal foldback. Use Value: Limits inrush during heater activation and prevents latch-up during paper jams via auto-retry OCP. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar eFuse applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| TPS259521DSGR | No QOD pin; FLT-only fault indicator; same 3.8-V clamp and auto-retry | Lacks controlled output discharge - requires external circuitry for fast COUT bleed | Select when QOD is unnecessary and board area allows discrete discharge solution |
| TPS259421RTER | 4.5-V OVC clamp; 2.5-A rating; 42-mΩ RON; 6-pin WSON | Lower current and higher clamp voltage - suitable for 5-V logic but not 3.3-V sensitive loads | Select for cost-sensitive 2.5-A applications where 4.5-V clamp suffices and smaller footprint is critical |
Compared with TPS259521DSGR and TPS259421RTER, the TPS259525DSGR uniquely combines 3.8-V clamping, 4-A capability, and integrated QOD in a 2-mm WSON - making it optimal for space-constrained 3.3-V systems requiring robust hot-swap and fast discharge.
Availability
TPS259525DSGR is available at Aetrix Electronics and suitable for hot-swap, adapter-powered consumer electronics, and industrial SSD/HDD applications requiring stable component supply, long-term lifecycle support, and certified safety compliance.
Supply support for TPS259525DSGR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Texas Instruments is a global semiconductor leader delivering analog, embedded processing, and connectivity solutions for industrial, automotive, and personal electronics markets.
The TPS2595xx family was designed specifically for high-reliability power path protection in systems demanding fast overvoltage response, accurate current limiting, and safety-certified operation - targeting hot-swap, computing, and industrial equipment.
FAQ
What is the overvoltage clamp threshold and response time of the TPS259525DSGR?
The TPS259525DSGR features a factory-set 3.8-V (typical) overvoltage clamp with a 5-µs typical response time when output current exceeds 4 A. This clamping action limits the output voltage to protect downstream 3.3-V components during input transients. The clamp remains active until the overvoltage condition clears, and the device resumes normal operation under auto-retry mode. Confirmed values are specified in Section 7.5 of the SLVSE57C datasheet.
Does the TPS259525DSGR support quick output discharge, and how is it implemented?
Yes, the TPS259525DSGR supports quick output discharge via its dedicated QOD pin (Pin 6). When the EN pin is deasserted, an internal ~19-Ω switch connects OUT to GND, discharging output capacitance without external components. This differs from FLT-only variants like TPS259521DSGR. The QOD function is confirmed in the Pin Configuration table and Figure 45 of the SLVSE57C datasheet.
How is the current limit set on the TPS259525DSGR, and what is its accuracy?
The TPS259525DSGR current limit is set by an external resistor (RILM) from the ILM pin to GND. With RILM = 487 Ω, the typical limit is 4.17 A (±7.5%). The ILM pin also provides a proportional analog voltage (276 µA/A) for real-time load current monitoring. These specifications are guaranteed across –40°C to +125°C and documented in Section 7.5 Electrical Characteristics.
What package type and thermal characteristics does the TPS259525DSGR use?
The TPS259525DSGR uses an 8-pin WSON package (2.00 mm × 2.00 mm) with exposed thermal pad. Its junction-to-board thermal resistance (RθJB) is 28.3°C/W, and maximum junction temperature is 157°C before thermal shutdown activates. The exposed pad must be soldered to a GND plane for optimal thermal performance - details are in Section 7.4 Thermal Information of SLVSE57C.
Is the TPS259525DSGR certified for safety standards, and which ones?
Yes, the TPS259525DSGR is UL 2367 Recognized (File E169910) and IEC 62368-1 Certified. It also passes the Safe During Single Point Failure test per IEC 62368-1, including ILM pin open/short detection. These certifications validate its use in end-equipment requiring regulatory compliance - stated in the Features section and Section 7.5 of the SLVSE57C datasheet.
TPS259525DSGR Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Texas Instruments
- Series:
- -
- Package/Case:
- 8-WFDFN Exposed Pad
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Active
- Function:
- Electronic Fuse
- Sensing Method:
- -
- Accuracy:
- ±7.5%
- Voltage - Input:
- 2.7V ~ 18V
- Current - Output:
- 4A
- Operating Temperature:
- -40°C ~ 125°C (TJ)
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Surface Mount
- Supplier Device Package:
- 8-WSON (2x2)
TPS259525DSGR FAQ
1.How can I place an order for TPS259525DSGR through Aetrix?
Please submit a Request for Quotation (RFQ) for TPS259525DSGR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for TPS259525DSGR reliable?
The price and inventory of TPS259525DSGR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPS259525DSGR is usually 5 days.
3.What payment methods are accepted for TPS259525DSGR?
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TPS259525DSGR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your TPS259525DSGR order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for TPS259525DSGR?
For technical support, including TPS259525DSGR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPS259525DSGR requirements.
6.How does Aetrix verify that TPS259525DSGR is sourced from the original manufacturer or authorized distributors?
All TPS259525DSGR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPS259525DSGR meets industry standards.
7.What is the process for return or replacement of TPS259525DSGR?
All TPS259525DSGR units undergo pre-shipment inspection (PSI). If there is an issue with TPS259525DSGR, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The TPS259525DSGR part is unused and in its original packaging.
Return procedure for TPS259525DSGR:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
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