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Texas Instruments TPS259530DSGR

Part No.:
TPS259530DSGR
Manufacturer:
Texas Instruments
Category:
Current Regulation/Management
Package:
8-WFDFN Exposed Pad
Datasheet:
AetrixTPS259530DSGR.pdf
Description:
IC ELECTRONIC FUSE 7.5% 8WSON
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,534

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Product details

Overview

TPS259530DSGR from Texas Instruments is a 2.7 V to 18 V, 4-A eFuse with 34-mΩ RON, 5.7-V fast overvoltage clamp (5 µs response), active-high enable with adjustable UVLO, and integrated current limit/monitor (±7.5% accuracy). It protects power rails in adapter-powered systems and SSDs against overcurrent, overvoltage, and inrush surges.

For engineers reviewing the TPS259530DSGR datasheet, TPS259530DSGR pinout, TPS259530DSGR application, or TPS259530DSGR equivalent, key selection criteria include output voltage clamp threshold (5.7 V typ), latch-off fault response, thermal shutdown at 157°C, adjustable slew rate via dVdt capacitor, and ILM-based current monitoring across 0.5–4 A range.

Technical Context

The TPS259530DSGR implements a single-channel integrated FET hot-swap controller with internal charge pump driving an N-channel MOSFET. Its protection architecture combines fast analog overvoltage clamping (no external components) and digitally latched fault handling upon overcurrent or thermal events.

It features dual-stage current limiting: immediate 250-µs response to >120% ILIMIT and sub-5-µs short-circuit cutoff. The EN/UVLO pin supports resistor-divider–based input undervoltage lockout with 1.1–1.27 V threshold, while FLT provides open-drain fault indication with 12-Ω pull-down resistance.

Key Specifications

Parameter Value and Actual Design Meaning
Input Voltage Range 2.7 V to 18 V - supports wide-range DC supplies including 3.3 V, 5 V, and 12 V rails without level-shifting.
Overvoltage Clamp Threshold 5.7 V (typ) - clamps output within 5 µs during transients, protecting downstream 5-V logic and USB peripherals.
On-Resistance (RON) 34 mΩ (typ @ 25°C) - limits conduction loss to ≤544 mW at 4 A, enabling compact thermal design in WSON-8 package.
Current Limit Accuracy ±7.5% - ensures predictable trip point across temperature and supply voltage for reliable system-level fault coordination.
Fault Response Mode Latch-off - holds OFF after overcurrent/overtemperature event until manual reset, preventing uncontrolled re-attempt.
Operating Junction Temp –40°C to +125°C - qualified for industrial and embedded applications with extended ambient temperature requirements.
ILM Monitor Gain 276 µA/A (typ) - enables precise real-time load current sensing using standard ADC inputs without signal conditioning.

Pinout & Package

TPS259530DSGR uses an 8-pin WSON package (2.00 mm × 2.00 mm) with exposed thermal pad soldered to PCB ground for enhanced heat dissipation (RθJB = 28.3°C/W).

Pin/Terminal Circuit Role Design Meaning
dVdt Analog I/O Capacitor-to-GND sets output turn-on slew rate; floating enables fastest ramp (e.g., 38.2 V/ms @ 12 V).
EN/UVLO Analog Input Active-high enable with 1.1–1.27 V UVLO threshold; resistor divider configures input undervoltage cutoff (e.g., 2.7 V min).
IN (pins 3,4) Power Input Dual-source power input pins reduce trace inductance and improve high-current path integrity.
OUT Power Output Switched output delivering up to 4 A; clamped to 5.45 V max during overvoltage events.
FLT Digital Output Open-drain fault indicator (12 Ω pull-down); asserts low on overcurrent, overtemperature, or UVLO fault.
ILM Analog I/O Sets current limit via RILM (487 Ω → 4.17 A) and outputs proportional monitor voltage (276 µA/A).
GND (pin 8 + pad) Ground Primary ground return and thermal interface; exposed pad must be connected to PCB GND plane.

Key Features

Feature Design Value
Fast Overvoltage Clamp 5.7-V threshold with 5-µs response time eliminates need for external TVS diodes in 5-V rail protection.
Adjustable Current Limit 0.5–4 A range set by single resistor (RILM = 487 Ω to 4420 Ω), enabling reuse across multiple load profiles.
Load Current Monitoring Integrated ILM pin provides ratiometric current sense (276 µA/A) with ±7.5% accuracy-no external shunt or op-amp required.
Thermal Shutdown 157°C junction trip with 5°C hysteresis prevents thermal runaway during sustained overload or poor airflow conditions.
UL 2367 & IEC 62368-1 Certified Recognized for end-equipment safety compliance; includes single-point-failure detection (ILM open/short).

Applications

Adapter-Powered Systems SSDs and HDDs

Use Scenario: 12-V wall adapter powering multi-rail embedded system with sensitive 5-V logic and storage interfaces.

IC Role / Device Role / Timing Role: Primary input rail protector that clamps overvoltage before it reaches SATA controllers or PCIe PHYs.

Use Value: Prevents catastrophic failure of NVMe SSDs during AC adapter surge events, eliminating need for discrete OVP circuitry.

Use Scenario: Hot-plug insertion of 2.5-inch SATA SSD into industrial PC chassis with live backplane power.

IC Role / Device Role / Timing Role: Inrush current limiter and short-circuit protector during connector mating transient.

Use Value: Limits peak inrush to <1 A via dVdt capacitor control, avoiding brownout of host 3.3-V and 5-V supplies.

Multi-function Printers Industrial Control Panels

Use Scenario: Shared 24-V DC input powering print engine, scanner, and network interface modules.

IC Role / Device Role / Timing Role: Independent power switch per subsystem with fault isolation and current telemetry.

Use Value: Enables firmware-level diagnostics via ILM voltage readback, identifying jam-induced motor stall before thermal damage.

Use Scenario: DIN-rail mounted HMI panel with 24-V field power feeding isolated 5-V microcontroller and CAN transceiver rails.

IC Role / Device Role / Timing Role: Secondary-side eFuse providing overvoltage holdoff during 24-V line transients.

Use Value: Clamps output to 5.45 V during 40-V surge (per IEC 61000-4-5), preserving 5-V regulator input rating and downstream logic.

Equivalent & Alternatives

The following parts are listed as comparable options for similar eFuse protection applications.

Alternative Part Technical Difference Application Difference Selection Advice
TPS259531DSGR Same 5.7-V clamp and latch-off behavior, but auto-retry fault response instead of latch-off. Suitable where automatic recovery after transient overcurrent is preferred (e.g., intermittent cable faults). Select TPS259531DSGR only if system firmware can tolerate repeated fault cycling without manual intervention.
TPS25942ARVCR Lower 2.5-A rating, 42-mΩ RON, 3.8-V clamp, and no ILM current monitor output. Better suited for cost-sensitive 3.3-V/5-V peripheral rails where full 4-A capacity and telemetry are unnecessary. Choose TPS25942ARVCR when design prioritizes BOM cost reduction over programmable current limit and monitoring capability.

Compared with TPS259530DSGR, TPS259531DSGR offers identical protection thresholds but trades latch-off reliability for auto-retry convenience, while TPS25942ARVCR reduces performance headroom and monitoring capability to lower unit cost-making TPS259530DSGR optimal for designs requiring deterministic fault containment and real-time current visibility.

Availability

TPS259530DSGR is available at Aetrix Electronics and suitable for adapter-powered systems, SSD/HDD power management, and industrial control panels requiring stable component supply, long-term lifecycle support, and certified safety compliance.

Supply support for TPS259530DSGR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management ICs, with decades of expertise in high-reliability protection solutions.

The TPS2595xx family was designed specifically for robust, space-constrained hot-swap and inrush management in industrial, computing, and consumer electronics-emphasizing fast fault response, integrated monitoring, and safety certification.

FAQ

What is the overvoltage clamp threshold and response time of the TPS259530DSGR?

The TPS259530DSGR has a factory-set overvoltage clamp threshold of 5.7 V (typical), with a response time of 5 µs when output current exceeds 4 A. This clamping action limits the OUT pin voltage to ≤5.7 V during input surges, protecting downstream 5-V logic without external components. The clamp operates independently of enable state and remains active even during shutdown.

How does the TPS259530DSGR implement current limiting and monitoring?

The TPS259530DSGR sets current limit via an external resistor (RILM) from the ILM pin to GND-e.g., 487 Ω yields 4.17 A ±7.5%. Simultaneously, the ILM pin outputs a proportional analog voltage (276 µA/A typical) that allows real-time load current measurement using a microcontroller ADC. No external shunt or amplifier is required.

What fault response mode does the TPS259530DSGR use, and how is it reset?

The TPS259530DSGR uses latch-off fault response: upon overcurrent, overtemperature, or UVLO violation, it disables the internal FET and holds OFF until the EN/UVLO pin is cycled (driven low then high). This prevents uncontrolled restart attempts during persistent faults. No external reset pin or command is needed-only enable pin toggling.

Can the TPS259530DSGR be used with input voltages below 3 V?

No-the TPS259530DSGR is specified for 2.7 V minimum input, but its 5.7-V overvoltage clamp and internal circuitry require VIN ≥3.0 V for guaranteed operation per datasheet Section 7.3. At 2.7–2.99 V, UVLO may activate unpredictably, and clamp functionality is not characterized. For sub-3-V rails, consider TPS259520DSGR (3.8-V clamp variant).

What thermal performance can be expected from the TPS259530DSGR in a typical PCB layout?

In a standard 2-layer PCB with 1-in² 2-oz copper GND pour under the exposed thermal pad, the TPS259530DSGR achieves RθJB = 28.3°C/W. At 4 A and 12 V input, power dissipation is ~544 mW, resulting in ~15.4°C junction-to-board rise. With ambient at 85°C, junction temperature stays below 125°C-well within rated operating range.

TPS259530DSGR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
8-WFDFN Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Electronic Fuse
Sensing Method:
-
Accuracy:
±7.5%
Voltage - Input:
2.7V ~ 18V
Current - Output:
4A
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-WSON (2x2)

TPS259530DSGR FAQ

1.How can I place an order for TPS259530DSGR through Aetrix?

Please submit a Request for Quotation (RFQ) for TPS259530DSGR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPS259530DSGR reliable?

The price and inventory of TPS259530DSGR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPS259530DSGR is usually 5 days.

3.What payment methods are accepted for TPS259530DSGR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPS259530DSGR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPS259530DSGR?

TPS259530DSGR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPS259530DSGR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPS259530DSGR?

For technical support, including TPS259530DSGR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPS259530DSGR requirements.

6.How does Aetrix verify that TPS259530DSGR is sourced from the original manufacturer or authorized distributors?

All TPS259530DSGR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPS259530DSGR meets industry standards.

7.What is the process for return or replacement of TPS259530DSGR?

All TPS259530DSGR units undergo pre-shipment inspection (PSI). If there is an issue with TPS259530DSGR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPS259530DSGR part is unused and in its original packaging.

Return procedure for TPS259530DSGR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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