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Texas Instruments TPS259540DSGR

Part No.:
TPS259540DSGR
Manufacturer:
Texas Instruments
Category:
Current Regulation/Management
Package:
8-WFDFN Exposed Pad
Datasheet:
AetrixTPS259540DSGR.pdf
Description:
IC ELECTRONIC FUSE 7.5% 8WSON
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,360

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Product details

Overview

TPS259540DSGR from Texas Instruments is a 2.7 V to 18 V, 4-A eFuse IC with 34-mΩ on-resistance, 13.7-V fast overvoltage clamp (5 µs response), adjustable current limit (0.5–4 A), and active-high enable with UVLO. It protects power rails in adapter-powered industrial systems against overcurrent, overvoltage, inrush, and thermal faults.

For engineers reviewing the TPS259540DSGR datasheet, TPS259540DSGR pinout, TPS259540DSGR application, or TPS259540DSGR equivalent, key selection criteria include its latch-off fault response, WSON-8 package thermal performance (RθJA = 65.6°C/W), IEC 62368-1 certification, and precise ±7.5% current limit accuracy across –40°C to +125°C.

Technical Context

The TPS259540DSGR integrates a low-RON N-channel MOSFET with internal charge pump, precision current-sense amplifier, and fast analog overvoltage clamp circuitry. Its 13.7-V fixed OVC threshold activates within 5 µs at 4-A load, limiting output voltage without external components.

It uses an external resistor on the ILM pin to set current limit (RILM = 487 Ω → 4.17 A typical), while the dVdt pin accepts a capacitor to control output slew rate (e.g., 3300 pF yields ~12.4 V/ms at 12 V). Fault indication is provided via open-drain FLT pin with 12-Ω pull-down resistance.

Key Specifications

ParameterValue and Actual Design Meaning
Input Voltage Range2.7 V to 18 V - supports wide-range DC supplies including 3.3 V, 5 V, 12 V, and 15 V rails
Overvoltage Clamp Threshold13.7 V (typ) - clamps transients above this level to protect downstream 12-V logic and peripherals
On-Resistance (RON)34 mΩ (typ at 25°C) - limits conduction loss to ≤550 mW at 4 A, enabling compact thermal design
Current Limit Accuracy±7.5% - ensures repeatable trip points for reliable short-circuit protection across temperature
Fault Response ModeLatch-off - disables output until manual reset, preventing automatic retry during persistent faults
Operating Junction Temp–40°C to +125°C - qualified for industrial and automotive under-hood environments
Thermal Resistance (RθJA)65.6°C/W - enables ≥1.5 W continuous dissipation with standard PCB copper pour

Pinout & Package

TPS259540DSGR is housed in an 8-pin WSON package (2.00 mm × 2.00 mm) with exposed thermal pad soldered to GND for enhanced heat dissipation.

Pin/TerminalCircuit RoleDesign Meaning
dVdtAnalog I/OCapacitor-to-GND sets output turn-on slew rate; floating = fastest ramp (e.g., 3300 pF → 12.4 V/ms at 12 V)
EN/UVLOAnalog inputActive-high enable with adjustable undervoltage lockout; resistor divider sets UVLO threshold (1.2 V typ)
INPower inputMain power input (pins 3 & 4 tied internally); rated to 20 V absolute max
OUTPower outputSwitched output delivering up to 4 A; clamped to ≤14.1 V during overvoltage events
FLTDigital outputOpen-drain fault indicator pulled low on overcurrent, overvoltage, or thermal shutdown (12 Ω RFLTB)
ILMAnalog I/OSets current limit via external resistor (487 Ω → 4.17 A) and provides proportional monitor voltage (276 µA/A gain)
GNDGroundSignal and power ground reference; exposed pad must be connected to PCB GND plane

Key Features

FeatureDesign Value
Fast Overvoltage Clamp13.7-V fixed threshold with 5-µs response time prevents damage to 12-V downstream ICs during supply surges
Adjustable Current Limit0.5–4 A range set by single resistor (RILM), with ±7.5% accuracy ensuring consistent short-circuit protection
Load Current MonitoringILM pin delivers 276 µA/A output - enables real-time current telemetry without shunt resistor losses
Output Slew Rate ControldVdt pin accepts external capacitor to limit inrush current (e.g., 3300 pF caps dI/dt to safe levels for 1000-µF bulk caps)
IEC 62368-1 CertificationValidated for end-equipment safety compliance including single-point failure detection (ILM open/short)

Applications

Industrial Power DistributionAdapter-Powered Consumer Devices

Use Scenario: Protecting 12-V backplane rails in programmable logic controllers against hot-swap surges and field-wiring shorts.

IC Role / Device Role / Timing Role: Primary overcurrent and overvoltage protector with latch-off behavior to prevent uncontrolled restart during wiring faults.

Use Value: Eliminates need for discrete TVS diodes and polyfuses; reduces BOM count while improving response time to <5 µs.

Use Scenario: Safeguarding USB-C powered monitors and docking stations with variable-input adapters (9–20 V).

IC Role / Device Role / Timing Role: Input-stage eFuse managing inrush into large output capacitors and clamping adapter overvoltage spikes.

Use Value: Enables use of cost-effective non-regulated adapters while maintaining UL 2367 and IEC 62368-1 compliance.

SSD/HDD Power ManagementWhite Goods Motor Control Boards

Use Scenario: Isolating 5-V or 12-V drive power in enterprise SSDs to prevent bus collapse during NAND flash write surges.

IC Role / Device Role / Timing Role: Precision current-limited switch with accurate ILM monitoring for predictive health diagnostics.

Use Value: Provides ±7.5% current limit accuracy across temperature - critical for distinguishing normal write peaks from true shorts.

Use Scenario: Protecting microcontroller I/O and sensor rails in washing machine control boards exposed to motor-induced transients.

IC Role / Device Role / Timing Role: Secondary-side eFuse on 3.3-V or 5-V MCU supply, responding to ESD or relay-coil kickback.

Use Value: 13.7-V clamp absorbs 12-V rail overshoot from inductive loads; FLT pin signals MCU for fault logging.

Equivalent & Alternatives

The following parts are listed as comparable options for similar eFuse applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
TPS259541DSGRSame 13.7-V OVC and RON, but auto-retry fault response instead of latch-offSuitable where automatic recovery after transient faults is required (e.g., telecom line cards)Select when system-level fault handling requires autonomous reset without host intervention
TPS259621RVCRHigher 6-A rating, 15-V OVC, integrated QOD, but larger 10-pin VSON packageBetter suited for high-current applications requiring quick output discharge (QOD) and tighter thermal marginChoose for designs needing >4-A capability or mandatory QOD functionality per IEC 62368-1 discharge requirements

Compared with TPS259540DSGR, TPS259541DSGR offers identical protection thresholds but replaces latch-off with auto-retry - useful in infrastructure gear where uptime outweighs fault persistence risk; TPS259621RVCR trades pin count and size for higher current, integrated QOD, and extended OVC, making it preferable for next-gen 6-A industrial modules.

Availability

TPS259540DSGR is available at Aetrix Electronics and suitable for industrial power distribution, adapter-powered consumer devices, and SSD/HDD power management requiring stable component supply and long-term lifecycle support.

Supply support for TPS259540DSGR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies with over 50 years of innovation in high-reliability IC design.

The TPS2595xx family was engineered specifically for robust, space-constrained board-level power protection - delivering integrated overvoltage clamping, precise current limiting, and safety certifications in sub-4-mm² packages.

FAQ

What is the overvoltage clamp threshold and response time of the TPS259540DSGR?

The TPS259540DSGR features a fixed 13.7-V overvoltage clamp threshold with a typical response time of 5 µs at 4-A load current. This clamping action limits the OUT pin voltage to ≤14.1 V during transients, protecting downstream 12-V logic without requiring external components. The clamp is internal and always active when the device is enabled.

How is current limit set and monitored on the TPS259540DSGR?

Current limit on the TPS259540DSGR is set using an external resistor (RILM) from the ILM pin to GND - for example, 487 Ω yields a typical 4.17-A limit. The same ILM pin provides a proportional analog monitor signal (276 µA/A gain), enabling real-time load current measurement without adding a sense resistor or ADC overhead.

Does the TPS259540DSGR support adjustable undervoltage lockout (UVLO)?

Yes, the TPS259540DSGR supports adjustable UVLO via its EN/UVLO pin. A resistor divider from IN to GND sets the enable threshold - the internal UVLO comparator triggers at 1.2 V (typ), allowing precise control of turn-on voltage (e.g., 3.3-V system enables at ~3.0 V input). The pin has ±0.1-µA leakage and requires no pull-up.

What fault response mode does the TPS259540DSGR use, and how is it signaled?

The TPS259540DSGR uses a latch-off fault response: upon overcurrent, overvoltage, or thermal shutdown, it disables the FET and holds OFF until the EN pin is cycled. Fault status is signaled via the open-drain FLT pin, which pulls low with 12-Ω effective resistance - requiring an external pull-up to monitor in systems like PLCs or SSD controllers.

What package type and thermal characteristics does the TPS259540DSGR have?

The TPS259540DSGR is packaged in an 8-pin WSON (2.00 mm × 2.00 mm) with exposed thermal pad. Its junction-to-ambient thermal resistance is 65.6°C/W, and junction-to-board is 28.3°C/W. The pad must be soldered to a GND plane for optimal thermal performance - enabling ≥1.5 W continuous dissipation at +85°C ambient.

TPS259540DSGR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
8-WFDFN Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Electronic Fuse
Sensing Method:
-
Accuracy:
±7.5%
Voltage - Input:
2.7V ~ 18V
Current - Output:
4A
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-WSON (2x2)

TPS259540DSGR FAQ

1.How can I place an order for TPS259540DSGR through Aetrix?

Please submit a Request for Quotation (RFQ) for TPS259540DSGR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPS259540DSGR reliable?

The price and inventory of TPS259540DSGR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPS259540DSGR is usually 5 days.

3.What payment methods are accepted for TPS259540DSGR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPS259540DSGR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPS259540DSGR?

TPS259540DSGR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPS259540DSGR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPS259540DSGR?

For technical support, including TPS259540DSGR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPS259540DSGR requirements.

6.How does Aetrix verify that TPS259540DSGR is sourced from the original manufacturer or authorized distributors?

All TPS259540DSGR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPS259540DSGR meets industry standards.

7.What is the process for return or replacement of TPS259540DSGR?

All TPS259540DSGR units undergo pre-shipment inspection (PSI). If there is an issue with TPS259540DSGR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPS259540DSGR part is unused and in its original packaging.

Return procedure for TPS259540DSGR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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